Summary of Raider
Page 2: Warning
- 1 - warning ● operation of this utv by anyone under the age of 16 may increase the risk of severe injury or death!!! This vehicle can roll if not driven properly!!! ● adult supervision is always required. ● anyone under the age of 16 may not operate this utv. ● overloading the utv may adversely af...
Page 3: Introduction
- 2 - introduction dear valued odes customer, congratulations and thank you for choosing to become a part of our odes family with the purchase of your new odes utv. We have designed this vehicle with you, the customer, in mind, providing you with great power, stability, and functionality with your u...
Page 4
- 3 - all information in this manual is based on the latest product data and specifications available at the time of printing. Odes, the manufacture of this utv, reserve the right to make product changes and improvements, which may effect the illustrations, layout, or explanations without notice. If...
Page 5: Table Of Contents
- 4 - table of contents pay attention to your safety································································ 11 guidelines on safe driving···································································· 14 introduction······································································...
Page 6
- 5 - control functions················································································· 35 key switch····························································································· 35 indicators & display·································································...
Page 7
- 6 - fuel tank cap·························································································· 56 seats···································································································· 56 seat belts····································································...
Page 8
- 7 - pre-drive inspection········································································· 70 safe driving precautions············································································ 72 off-road use only············································································...
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- 8 - switches································································································ 82 tires····································································································· 83 operation···································································...
Page 10
- 9 - braking································································································· 101 going uphill···························································································· 101 going downhill······························································...
Page 11
- 10 - blown fuses··························································································· 121 fuse replacement··········································································· 121 replacing a headlight bulb································································...
Page 12
- 11 - pay attention to your safety this section presents some of the most important information and recommendations to help you ride your utv safely. Please read these pages. This section also includes information about the location of safety labels on your utv. Important safety information your ut...
Page 13
- 12 - vehicle! We also recommend wearing protective boots, gloves, and other protective gear. Off-road use only your utv is designed for off-road use only. The tires are not made for pavement, and the utv does not meet the specifications required for use on public roads. Take time to learn & practi...
Page 14
- 13 - ride within your limits pushing the limits is another major cause of utv accidents. Never attempt to ride beyond your personal abilities or faster than conditions warrant. Don’t drink and ride drinking and riding can also cause potentially fatal accidents. Do not operate this vehicle if you h...
Page 15: Tips For Safe Driving
- 14 - tips for safe driving 1． reduce speed when approaching any turns, hills, or bends. Once you have fully turned, gradually increase speed. 2． be careful when passing any vehicle in front of you. 3． check the brakes each time you ride to ensure they have not been cut during off-road riding or ar...
Page 16: Introduction
- 15 - introduction this manual will provide you with a good basic understanding of the features and operation of this vehicle. It also includes basic maintenance and inspection procedures. If you have any questions regarding the operation or maintenance of your vehicle, please contact your dealer. ...
Page 17
- 16 - important manual information failure to comply with the warnings contained in this manual can result in serious injury or death. Particularly important information is distinguished in this manual by the following notations: ! The safety alert symbol means attention! Become alert! Your safety ...
Page 18: Important Notice
- 17 - important notice ● this vehicle is designed and manufactured for off-road use only. The law to operate this vehicle on any public street, road, or highway prohibits it. ● check the laws and regulations in your state before choosing where to operate this vehicle. It is illegal to operate this ...
Page 19: How To Identify Your Utv
- 18 - how to identify your utv the main components of your vehicle are identified by different serial numbers. It may sometimes become necessary to locate these numbers for warranty purposes or to trace your vehicle in the event of it being lost or stolen. These numbers are required by the authoriz...
Page 20
- 19 - vehicle identification and description vehicle identification numbers record your vehicle’s identification numbers and model label information in the spaces provided. Remove the spare key and store it in a safe place. Provided for assistance when ordering spare parts from our company or deale...
Page 21
- 20 - vehicle identification number and engine location typical 1. Vin (vehicle identification number on right side/under of the frame) 2. Ein (engine identification number on left side/under of the crankcase).
Page 22
- 21 - vehicle description 1. Headlights 2. Front shock absorber assembly adjusting ring 3. Battery 4. Fuses 5. Brake fluid reservoir 6. Steering wheel adjustable support 7. Steering wheel 8. Fuel tank cap 9. Cargo bed.
Page 23
- 22 - 10. Tail/brake lights 11. Driver seat 15. Passenger seat belt 12.Rear shock absorber assembly adjusting ring 13.Spark arrester 16. Driver seat belt 14. Passenger seat 17. Oil filter cartridge.
Page 24
- 23 - 18. Mains switch 19. Auxiliary dc jack 20. 2wd-4wd switch 21. Combination switch（horn） 22. Combination switch（headlight） 23. Combination switch（turning light） 24. Usb interface 25. Indicators & display 26. Radio 27. Hazard warning lamp switch 28. Reverse control switch 29. Combination switch ...
Page 25
- 24 - location of the warning and specification labels.
Page 26
- 25 -.
Page 27
- 26 - read and understand all the safety labels on your vehicle. They contain important operating and safety information. If any of them become lost or faded, contact your authorized dealer to have them replaced. （1） （2）.
Page 28
- 27 - （4） （3） （6） （7） （5）.
Page 29
- 28 - （7） （9） （8） （10）.
Page 30
- 29 - （11） （12） （13） （14） （14） （15） （16）.
Page 31: Safety Information
- 30 - safety information this off-highway utility vehicle handles differently from other vehicles including other utvs, atvs, dune buggies, go karts, or cars. Severe injury or death can result if you do not follow these instructions: ● read this manual and all labels carefully and follow all operat...
Page 32
- 31 - proper for the terrain, visibility, operating conditions, and your experience. ● never attempt jumps or other stunts. ● inspect your vehicle before each use to be sure it is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in this ma...
Page 33
- 32 - down a hill at high speed. ● always check for obstacles before operating in a new area. ● never operate the vehicle in fast flowing water or water deeper than the floorboards on this model. Wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary, apply...
Page 34
- 33 - ! Warning potential hazard improper handling of gasoline. What can happen gasoline can catch fire and you could be burned. How to avoid the hazard always turn off the engine when refueling. Do not refuel right after the engine has been running and is still very hot. Do not spill gasoline on t...
Page 35
- 34 - ! Warning potential hazard starting or running the engine in a closed area. What can happen exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. How to avoid the hazard always operate your vehicle in an area with adequate ventilation..
Page 36: Control Functions
- 35 - control functions key switch 1. Mains switch functions of the respective switch positions are as follows: off: all electrical circuits are switched off. The key can be removed from this position. Acc：(first step) radio, driving lamp、horn、standby battery、air fan controller on：(second step) ele...
Page 37
- 36 - caution: ● do not operate the electric starter continuously for more than seconds, or starter damage could occur. Wait at least 5 seconds between each operation of the electric starter to let it cool. ● do not turn the key to the "start" position with the engine running, or damage to the elec...
Page 38: Indicators & Display
- 37 - indicators & display.
Page 39
- 38 - odometer when selected, the odometer registers total distance traveled in miles while the ignition is on a. To change the display from trip meter to odometer, press and release the odometer/trip meter select button. Functions switch press the mode button. The modes of odo, trip a, trip b, hra...
Page 40
- 39 - km/h & mph mode change press the mode button; choose either km/h or mph as needed. Other indicator lights coolant temperature indicator light “ ” it indicates the temperature of coolant, if the temperature is above 102℃ , stop engine immediately. Check coolant level and add if low. See author...
Page 41
- 40 - check engine indicator light“” after turning the ignition switch on, the lamp shall be on, and the lamp shall be off after starting the engine. If the light is on while the engine is on, it indicates that the system has an error. When some electric parts are reading faulty, check engine indic...
Page 42: Switches
- 41 - switches these switches were installed on the instrument. Horn switch 1. Horn switch please press the switch when you need. Note： please don ’t press horn switch too much, in order to prevent disturb others..
Page 43
- 42 - headlight switch 1. Low/high beam the low/high beam headlight switch is located on the upper console. This switch is used to select either the headlights low or high beams. Light switch “ / ” set the swi tch to“ ”to turn on the low beam and the taillights. Set the switch to“ ”to turn on the h...
Page 44
- 43 - emergency switch 1. Emergency switch please press emergency switch to warn others when emergency or accident happens. Over rider switch 1. Over rider switch reverse control switch can improve the safety of the vehicle and the driver ’s control performance of the vehicle handling. When you are...
Page 45
- 44 - caution: do not use the headlights with the engine turned off for an extended period of time. The battery may discharge to the point that the starter motor will not operate properly. If this should happen, remove the battery and recharge it. On –command four-wheel drive and differential gear ...
Page 46
- 45 - this vehicle is equipped with an on-command four-wheel drive switch “2wd”/“4wd”and a differential gear lock switch “lock”/“4wd”. Select the appropriate drive according to terrain and the conditions. ● two-wheel drive ("2wd"): power is supplied to the rear wheels only. ● four-wheel drive ("4wd...
Page 47
- 46 - on-command four-wheel drive switch "2wd"/"4wd" 1. Lever 2. On-command four-wheel drive switch "2wd"/"4wd" to change from 2wd to 4wd, stop the vehicle, and then set the switch to "4wd". When the vehicle is in 4wd, the four-wheel-drive indicator light“ ”will come on. To change from 4wd to 2wd, ...
Page 48
- 47 - models, the differential gear lock indicator light“diff.Lock”and the differential gear lock indicator“ ”on the multi-function meter unit display will come on. The differential gear lock, stop the vehicle and set the switch to "4wd". Note: ● if the differential gear lock is not engaging proper...
Page 49
- 48 - auxiliary dc jack the auxiliary dc jack is located at the right and left side of the front panel. This jack can be used for suitable portable players. Only use the dc jack while engine is running. 1. Auxiliary dc jack cable（×2） 1. Set the light switch to “off”. 2. Start the engine. 3. Open th...
Page 50
- 49 - caution: ● do not use accessories requiring more than the above maximum capacity. This may overload the circuit and cause the fuse to blow. ● if accessories are used without the engine running or with the headlights turned on, the battery will lose its charge and engine starting may become di...
Page 51
- 50 - (4).Aps. This mode scans stations of sufficient strength and stores them as pre-sets. (5).Power. Turns the unit on/off. (6). 1 preset one while in am/fm mode; play/pause button while in usb or bluetooth mode. (7). 2/int preset two while in am/fm mode； “introduction” mode while in usb or bluet...
Page 52
- 51 - search for a station of sufficient signal strength. Manual hold down or to search for a known channel. (4). Of the strongest stations without the user having to search for stations. This is especially useful in areas that are new. In doing so, the unit will also program those into the memory....
Page 53
- 52 - device's bluetooth settings and turn the bluetooth to “on”. Next, find the “hasda” device option and connect．allow a few seconds for the connection and your are ready to stream music you’re your device to the receiver! Please note, that if you are prompted for a 4digit code for password ident...
Page 54
- 53 - cause the minute to change．(to change the minute，press volume up or down). Accelerator pedal press the gas pedal down to increase engine speed. Spring pressure returns the pedal to the rest position when released. Always check that the gas pedal returns normally before starting the engine. 1....
Page 55
- 54 - brake pedal press the brake pedal to slow or stop the vehicle. 1. Brake pedal parking brake lever pull the parking lever up so that the unit can engage park brake. To release the brake, press button in the front end of parking lever, then push the parking lever down. Caution: ● always pull up...
Page 56
- 55 - not on parking on parking drive select lever the drive select lever is used to shift your vehicle the l—h—n—r—p and reverse positions. Caution: ● only start utv in park. ● stop vehicle fully before shifting to reverse..
Page 57: Fuel Tank Cap
- 56 - fuel tank cap remove tank cap by turning it counterclockwise. 1. When lock cylinder in horizontal position, the tank cap is locking status and the key can pull out 2. Rotate the key 90 ° to the right, the cap is open and the key can't be pulled out. If you want to open the cap, please rotate ...
Page 58: Seat Belts
- 57 - to install a seat, insert the fittings on the rear of the seat into the holders and push down on the seat at the front. ! Warning potential hazard a loose seat. What can happen the operator could lose control or the operator or passenger could fall if the seat is loose during operation. How t...
Page 59
- 58 - to wear the seat belt properly, do the following: 1. Hold the latch plate as you pull the belt across your lap and chest. Make sure the belt is not twisted and is not caught on any portion of the vehicle, your clothing, or any equipment you are carrying. 2. Push the latch plate into the buckl...
Page 60: Tilt Steering
- 59 - ! Warning potential hazard not wearing the seat belt. Wearing the seat belt improperly. What can happen there is increased risk of being killed or seriously injured in an accident. How to avoid the hazard always wear your seat belt when riding in the vehicle. Be sure the seat belt is close-fi...
Page 61: Cup Holders
- 60 - caution: never adjust the steering wheel height while riding. You may lose control. Cup holders two cup holders are located at the front of the lower console. 1. Cup holders note: do not use cup holders while riding in rough conditions. Passenger handholds the passenger has access to a front ...
Page 62: Glove Compartment
- 61 - caution: never use any part of vehicle cage as handholds. Hands can be struck by objects outside the cockpit or crushed in a rollover. Glove compartment caution: to protect from damage, do not put metal products, like tools or sharply edged products directly in the glove compartment. If they ...
Page 63: Side Nets
- 62 - side nets a side net is provided on each side of the cockpit to help arms, legs or shoulders stay inside the vehicle, thus reducing the risk of injuries. Side nets may also keep brushes or debris out of cockpit. Caution: never operate the vehicle unless both side nets are in place and buckled...
Page 64: Shoulder Guards
- 63 - shoulder guards the vehicle is equipped with shoulder guards to help restrain the entire body of driver and passenger inside vehicle. Cargo bed 1. Cargo bed 2. Box inner support ring)x4 maximum load limit: 100kg (220lbs) !Warning potential hazard carrying a passenger in the cargo bed. What ca...
Page 65: Adjustment
- 64 - !Warning potential hazard overloading the cargo bed. What can happen could cause changes in vehicle handling, which could lead to an accident. How to avoid the hazard never exceed the stated maximum load limit for this cargo bed. Cargo should be properly distributed and securely attached. Red...
Page 66: Trailer Hitch Bracket
- 65 - adjust the spring preload as follows. To increase the spring preload, turn the adjusting ring in direction ○ a . To decrease the spring preload, turn the adjusting ring in direction ○ b . !Warning potential hazard improper shock absorber adjustment. What can happen uneven adjustment can cause...
Page 67
- 66 - are you ready to drive before each drive, you need to make sure you and your utv are both ready to drive. To help get you prepared, this section discusses how to evaluate your driving readiness, what items you should check on your utv, and adjustments to make for your comfort, convenience, or...
Page 68
- 67 - !Warning operating this without wearing an approved motorcycle helmet, eye protection and protective clothing could increase your chances of head or eye injury, possibly death in the event of severe accident. Always wear an approved motorcycle helmet that fits properly and wear goggles or a f...
Page 69
- 68 - !Warning operating utv without proper instruction could increase your risk of an accident, which could lead to serious injury or death. !Warning make sure to keep your arms and legs inside at all times and to always wear your seat belt. If your utv begins to roll and turn over do not attempt ...
Page 70
- 69 - can be dangerous while operating a utv. Consult your doctor to be sure it is safe to operate a vehicle after taking medication. !Warning operating this utv after consuming alcohol or drugs can seriously affect your judgment, slow your reaction time, affect balance and perception, and could re...
Page 71
- 70 - pre-drive inspection the following items need to be checked before you get on the utv: ● engine oil look for any leaks. Check the level of oil and add if needed. ● coolant check for leaks. Add coolant if needed. ● fuel check the level and add fuel if needed. Make sure the fuel cap is securely...
Page 72
- 71 - ● brakes press the brake pedal several times, check for proper brake pedal free play. Make sure there is no brake fluid leakage. ● engine stop when engine is running, turn the switch key counterclockwise. Make sure engine stops. ● steering wheel check that the wheel turns correctly. ● cable c...
Page 73
- 72 - safe driving precautions off-road use only your utv and its tires are designed and manufactured for off-road use only. Do not drive on pavement. Driving on pavement can affect handling and control. !Warning operating this utv on paved surfaces may seriously affect handling and control of the ...
Page 74
- 73 - !Warning operating this utv on paved surfaces may seriously affect handling and control of the utv, and may cause the vehicle to go out of control. Never operate the utv on any paved surfaces, including sidewalks. Keep hands and feet on controls always keep both hands on the steering wheel an...
Page 75
- 74 - !Warning operating this utv at excessive speeds increases your changes of losing control of the utv, which can result in an accident. Always drive at a speed that is proper for your utv, the terrain, visibility, other operating conditions, and your experience. Take pre-caution on unfamiliar o...
Page 76
- 75 - !Warning failure to take extra pre-caution when operating on excessively rough, slippery or loose terrain could cause loss of traction or vehicle control, which could result in an accident, or overturned vehicle. Do not operate on excessively rough, slippery or loose terrain until you have le...
Page 77
- 76 - not on parking on parking ● pull the park brake lever up to engage the parking brake. ● to release the unit, press button on front end of parking lever then push the parking lever to the bottom. ● adjust the parking cable if necessary. Gear shift adjustment before operating the vehicle, check...
Page 78
- 77 - cable. Break-in the first month is most important in the life of your vehicle. Proper operation during this break-in period will help ensure maximum life and performance from your new vehicle. The following guidelines explain proper break-in procedures. 1. After the engine starts, the engine ...
Page 79: Pre-Operation Checks
- 78 - pre-operation checks before using this vehicle, check the following points !Warning potential hazard failure to inspect the vehicle before operating and failure to properly maintain the vehicle. What can happen increases the possibility of an accident or equipment damage. How to avoid the haz...
Page 80
- 79 - !Warning potential hazard driving with improperly operating brakes. What can happen you could lose braking ability, which could lead to an accident. How to avoid the hazard check your brakes before each ride. Do not operate the vehicle if you find any problem with the brakes. If a problem can...
Page 81
- 80 - gasoline type there are two types of gasoline; gasoline containing ethanol and that containing methanol. Gasoline containing ethanol can be used if ethanol content does not exceed 10%. Gasoline containing methanol is not recommended because it may cause fuel system damage or vehicle performan...
Page 82
- 81 - accelerator pedal check to see that the gas pedal operates correctly. It must operate smoothly and fully spring back to the idle position when released. Have a dealer repair if necessary for proper operation. Seat belts make sure that both seat belts are not frayed or damaged. The seat belt m...
Page 83
- 82 - lights check the headlights and tail/brake lights to make sure they are in working condition. Repair if necessary for proper operation. Switches check the operation of all switches. Have a dealer repair if necessary for proper operation..
Page 84
- 83 - tires !Warning potential hazard operating this vehicle with improper tires, or with improper or uneven tire pressure. What can happen use of improper tires on this vehicle, or operation of this vehicle with improper or uneven tire pressure, may cause loss of control, increasing your risk of a...
Page 85
- 84 - rear: 48kpa(0.48kgf/cm 2 ), 7psi how to measure tire pressure use the tire pressure gauge. Note: the tire pressure gauge is included as standard equipment. Make two measurements of the tire pressure and use the second reading. Dust or dirt in the gauge could cause the first reading to be inco...
Page 86: Operation
- 85 - tire wear limit when the tire groove decreases to 6 mm (0.24 in) due to wear, replace the tire. A. Tire wear limit operation !Warning potential hazard operating vehicle without being familiar with all controls. What can happen loss of control, which could cause an accident or injury. How to a...
Page 87: Starting A Cold Engine
- 86 - starting a cold engine !Warning potential hazard freezing control cables in cold weather. What can happen you could be unable to control the vehicle, which could lead to an accident or collision. How to avoid the hazard when riding in cold weather, always make sure all control cables work smo...
Page 88: Jump-Starting
- 87 - and then try starting again. Wait a few seconds before the next attempt. Each cranking should be as short as possible to preserve battery energy. Do not crank the engine more than 5 seconds on each attempt. Jump-starting jump-starting the vehicle should be avoided. The battery should be remov...
Page 89: Warming Up
- 88 - 5. Connect the negative lead of the jumper cable to the negative terminal of the negative lead to an unpainted metal surface of the vehicle. ！warning do not connect the negative lead of the jumper cable to the negative terminal of the battery in the vehicle. ● be especially careful not to tou...
Page 90
- 89 - before shifting, you must stop the vehicle and take your foot off the accelerator pedal. Otherwise, the transmission may be damaged. Shifting: neutral to high and high to low 1. Stop the vehicle. Keep your foot off the gas pedal. 2. Apply the brakes, and then shift by moving the gear stick al...
Page 91
- 90 - should be on. If the light does not come on, ask a dealer to inspect the reverse indicator light electrical circuit. ● due to the synchronizing mechanism in the engine, the light may not come on until the vehicle starts moving. 4. Check behind for any people or obstacles, and then release the...
Page 92
- 91 - the life of your vehicle than the period between zero and 20 hours. For this reason, we ask that you carefully read the following material. Because the engine is brand new, you must not push it excessively for the first several hours of running. During the first 20 hours, various parts of the...
Page 93: Parking
- 92 - throttle. Rev the vehicle freely but do not use full throttle at any time. After break-in: the vehicle can now be operated normally. Parking when parking, stop the engine and shift the drive select lever into the neutral position. Apply the parking brake to help prevent the vehicle from rolli...
Page 94: Accessories And Loading
- 93 - 1. Bring the vehicle to a stop by applying the brakes. 2. Stop the engine. 3. With the brakes applied set the parking brake. Note: like many other vehicles, the parking brake acts on the rear wheels. For the parking brake to have the effect of braking all four wheels, shift to 4wd before stop...
Page 95
- 94 - interfere with your ability to control the vehicle. Examples include (but are not limited to) an object that limits your ability to turn the steering wheel or one that limits your view. ● use extra caution when driving a vehicle with accessories. The vehicle may handle differently than it doe...
Page 96
- 95 - in the maximum vehicle load limit. ● load cargo in the cargo bed as close to the center of the vehicle as possible and tie it down using the cargo hooks equipped on the cargo bed. ● tie down cargo securely in the trailer. Make sure cargo in the trailer cannot move around. A shifting load can ...
Page 97: Driving Your Vehicle
- 96 - ！warning potential hazard overloading this vehicle or carrying or towing cargo improperly. What can happen could cause changes in vehicle handling, which could lead to an accident. How to avoid the hazard never exceed the stated load capacity for this vehicle. Cargo should be properly distrib...
Page 98
- 97 - potential hazard not wearing the seat belt. Wearing the seat belt improperly. What can happen there is a higher chance of severe injury or death. How to avoid the hazard always wear your seat belt when riding in the vehicle. Be sure the seat belt is close-fitting across your hips and chest an...
Page 99
- 98 - potential hazard overloading this vehicle or carrying or towing cargo improperly. What can happen could cause changes in vehicle handling, which could lead to an accident and/or injury. How to avoid the hazard never exceed the stated load capacity for this vehicle. Cargo should be properly di...
Page 100: Learning To Operate Your
- 99 - learning to operate your vehicle you should become familiar with the performance characteristics of the vehicle in a large, flat area that is free of obstacles and other vehicles. Practice control of the accelerator pedal, brakes, steering, and drive select lever. Drive first at slow speed an...
Page 101: Turning Your Vehicle
- 100 - set the parking brake, shift to neutral, and follow instructions on to start the engine. Once it has warmed up, you are ready to begin driving your vehicle. With the engine idling, shift the drive select lever into low or high. Then release the parking brake. Press the accelerator pedal slow...
Page 102: Braking
- 101 - important when driving in rough terrain. The front wheels will move right and left as they respond to the terrain, and this movement will be felt in the steering wheel. A sudden jolt could yank the steering wheel around, and your thumbs or fingers could be injured if they are in the way of t...
Page 103
- 102 - use common sense and remember that some hills are too steep for you to climb. Maximum slope angle:15° choose carefully which hills you attempt to climb. Avoid hills with slippery surfaces or ones where you will not be able to see far enough ahead of you. ！warning potential hazard operating o...
Page 104: Going Downhill
- 103 - momentum going, but not so fast that you cannot react to changes in the terrain as you climb. Slow down when you reach the crest of the hill if you cannot clearly see what is on the other side-there could be another person, an obstacle, or a sharp drop off. If you start to lose traction or m...
Page 105
- 104 - potential hazard going down a hill improperly. What can happen could cause loss of control or cause the vehicle to overturn. How to avoid the hazard always check the terrain carefully before you start down any hill. Never go down a hill at high speed. Avoid going down a hill at an angle that...
Page 106
- 105 - if you must cross shallow water, choose your path carefully to avoid sharp drop-offs, large rocks, or slippery surfaces that could cause the vehicle to overturn. Never operate through water deeper than 33 cm (13 in) or fast flowing water. Wet brakes may have reduced effectiveness. After leav...
Page 107: Riding Over Rough Terrain
- 106 - caution: after riding your vehicle in water, be sure to drain the trapped water by removing the check hose at the bottom of the air filter case. Wash the vehicle in fresh water if it has been operated in salt water or muddy conditions. Riding over rough terrain operating over rough terrain s...
Page 108: Areas
- 107 - riding in brush or wooded areas when operating in areas with brush or trees, take care to avoid hitting any branches or obstructions as you pass. Never hold onto the roll cage so your hand is outside the vehicle. Hold onto the handgrip inside the roll cage. Encountering obstacles on the trai...
Page 109: Periodic Maintenance
- 108 - ！warning potential hazard improperly operating over obstacles what can happen could cause loss of control or a collision. Could cause the vehicle to overturn. How to avoid the hazard before operating in a new area, check for obstacles. Use extreme caution when operating over large obstacles,...
Page 110
- 109 - owner's manual and tool kit you are recommended to put this owner's manual in the vinyl bag and always carry it on the bottom of the driver seat as shown. Put the owner's tool kit and tire pressure gauge in the space beside the battery. 1. Owner's tool kit 2. Tire pressure gauge 1. Owner's m...
Page 111
- 110 - the service information included in this manual is intended to provide you, the owner, with the necessary information for completing your own preventive maintenance and minor repairs. The tools provided in the owner's tool kit are sufficient for this purpose, except that a torque wrench is a...
Page 112
- 111 - periodic maintenance/lubrication note: ● for vehicles not equipped with an odometer or hour meter, follow the month maintenance intervals. ● for vehicles equipped with an odometer or an hour meter, follow the km(mi) or hours maintenance intervals. However, keep in mind that if the vehicle is...
Page 113
- 112 - item routine whichever comes first intial every month 1 3 6 6 12 (mi) (100) (500) (1000) (2000) (3000) hours 5 25 50 100 200 front brake* ●check operation/brake pad wear/fluid leakage ●correct if necessary. Replace pads if worn to the limit o o o o o rear brake* ●check operation/brake pad we...
Page 114: Hood Upper Cover Open
- 113 - hood upper cover open let the hood lock and switch be horizontal position, build up the hood upper cover and it can be opened. 1. Hood 2. Hood upper cover 3. Hood lock 4. Hood rotary switch hood upper cover close let the hood lock and switch be horizontal position, put the fixed column of th...
Page 115
- 114 - engine oil level verification strictly following this procedure, otherwise wrong oil level may be indicated. 1. Ensure vehicle is on a level surface. 2. Start engine and let idle for a few minutes. 3. Stop engine. Wait a few minutes to allow oil to flow down to crankcase then check oil level...
Page 116
- 115 - engine coolant level verification !Warning check coolant level with engine cold. 1. Place vehicle on a level surface. 2. Observe the height of the coolant from car’s outer body, it is no need to increase the coolant if the liquid level between full and low. Note: coolant level can be checked...
Page 117
- 116 - recommended engine coolant coolant recommended product ethyl glycol/water mix(-35℃) alternative, or if not available distilled water and antifreeze solution(50% distilled water,50%antifreeze) note: always use ethylene-glycol antifreeze containing corrosion inhibitors specifically for interna...
Page 118: Wheel Removal
- 117 - steering shaft lubrication lubricate the pivot points. Recommended lubricant: lithium-soap-based grease (all purpose grease) wheel removal 1. Loosen wheel nuts. 2. Elevate the vehicle. 3. Remove nuts from the wheel. 4. Remove the wheel. 1. Nut ( m10 ).
Page 119: Wheel Installation
- 118 - wheel installation 1. Install the wheel and nuts. Note: ● the arrow mark on the tire must point in the direction toward the wheel turns. ● tapered nuts are used for both the front and rear wheels. Install the nut with its tapered side towards the wheel. 1. Arrow mark 1. Tapered nut 2. Lower ...
Page 120
- 119 - this vehicle is equipped with a sealed-type battery. It is not necessary to check the electrolyte or add distilled water in the battery. If the battery seems to have discharged, consult your dealer. Caution: do not try to remove the sealing caps of the battery calls. You may damage the batte...
Page 121: Battery Maintenance
- 120 - battery maintenance caution: a special battery charger (constant voltage/ampere or constant voltage) is required for recharging a sealed-type battery. Using a conventional battery charger may shorten the battery life. 1. When the vehicle is not used for a month or longer, remove the battery ...
Page 122
- 121 - ● reverse the polarity of the jumper cables when connecting to the batteries. This could cause the battery to explode and severe injury. Blown fuses all of the electrical circuits on your utv have fuses to protect them from damage caused by excess current flow or short-circuiting. If somethi...
Page 123
- 122 - 1. Remove the battery compartment cover by lifting up on the lid. 1. Battery compartment cover 2. Turn the key to “off” and turn off the electrical circuit in question. Caution: to prevent accidental short- circuiting, turn off the main switch when checking or replacing a fuse. 3. Remove the...
Page 124
- 123 - (12) 4wd/2wd relay (13) spare fuse(×4) specified fuses: （1） 10a （2） 20a （3） 30a （4） 20a （5） 10a （6） 15a （7） 10a （13） 10a、15a、20a、30a 4. Turn the key to "on" and turn on the electrical circuit in question to check if the device operates. 5. If the fuse immediately blows again, have a register...
Page 125
- 124 - replacing a headlight bulb if a headlight bulb burns out, replace it as follows. 1. Left and right headlights on the front panel can be taken off from the back of it. 1. Front plate 2. Front headlight 2. Remove the bulb holder cover at the rear of the headlight by pulling it off. 1. Headligh...
Page 126
- 125 - 3. Push the defective bulb in and turn it counter-clockwise to remove it from the bulb holder. 1. Light bulb retaining bolt 2. Steering holder 3. Driving lamp holder note: the headlight bulb cannot be removed from the headlight bulb holder. To replace the headlight bulb, replace the headligh...
Page 127
- 126 - 4．insert a new headlight bulb holder assembly by inserting it and turning it clockwise 1. Do not touch the glass part of the bulb caution: do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the transparency of the glass, the luminosity of the bulb, and the ...
Page 128: Tail/brake Light Bulb
- 127 - tail/brake light bulb replacement if a tail/brake light bulb burns out, replace it as follows: 1. Left and right tail light on the rear plate, can take off back of it. 1. Rear plate 2. Tail lamp 2. Push the defective bulb in and turn it counter-clockwise to remove it from the bulb holder. 1....
Page 129: Troubleshooting
- 128 - troubleshooting although vehicles receive a rigid inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems can cause poor starting and loss of power. See the troubleshooting chart for more information. If your ...
Page 130: Troubleshooting Charts
- 129 - troubleshooting charts starting problems or poor engine performance.
Page 131
- 130 - engine overheating !Warning potential hazard removing the radiator cap when the engine and radiator are still hot. What can happen you can be burned by hot fluid and steam blown out under pressure. How to avoid the hazard wait for the engine to cool before removing the radiator cap. Always u...
Page 132
- 131 - it is changed to the recommended coolant as soon as possible. Fault codes a fault code is an indication that a glitch or malfunction is detected by the self-diagnostic system. Read fault code remove the upper cover of engine hood and look for the harness connector of fault diagnosis tester b...
Page 133
- 132 - p0131 cylinder 1 oxygen sensor is existing short circuit to ground p0132 cylinder 1 oxygen sensor is existing short circuit to power supply p0137 cylinder 2 oxygen sensor is existing short circuit to ground p0138 cylinder 2 oxygen sensor is existing short circuit to power supply p0201 inject...
Page 134: Cleaning And Storage
- 133 - tester. Cleaning and storage a.Cleaning frequent, thorough cleaning of your vehicle will not only enhance its appearance, but also improve its general performance and extend the useful life of many components. 1. Before cleaning the vehicle: a. Block off the end of the exhaust pipe to preven...
Page 135
- 134 - 6. Clean the seats with vinyl upholstery cleaner to keep the cover pliable and glossy. 7. Automotive type wax may be applied to all painted and chrome plated surfaces. Avoid combination cleaner-waxes. Many contain abrasive chemicals that could scratch the paint or protective finish. When fin...
Page 136
- 135 - drained fuel onto the fuel tank. Specified amount: 1oz of stabilizer to each gallon of fuel (or 7.5cc of stabilizer to each liter of fuel) note: use of fuel stabilizer and conditioner eliminates the need to drain the fuel system. Consult an authorized dealer if the fuel system needs to be dr...
Page 137
- 136 - make any necessary repairs before storing the vehicle..
Page 138: Noise Regulation
- 137 - noise regulation tampering with noise control system prohibited: federal law prohibits the following acts: （1）the removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new vehicle...
Page 139
- 138 - specifications model utv800-11 dimensions overall length 2700mm overall width 1940mm overall height 1725mm seat height 800mm wheelbase 1916mm ground clearance 360mm basic weight with oil and full fuel tank 640kg lubrication type wet tank lubrication, oil filters can be changed quantity 2.2 l...
Page 140
- 139 - model utv800-11 chassis frame type steel tube frame caster angle 5.0 ° trail 26.0mm（1.02in） tire type tubeless size front 26×9 –14/27×9–14 size rear 26×11 –14/27×11–14 brakes system front and rear unified type front dual disc brake type rear dual disc brake operation foot operation suspensio...
Page 141
- 140 - model utv800-11 engine model 2v91mw type two-cylinder, overhead cam (sohc), water cooling, cylinder diameter 91 mm piston stroke 61.5 mm compression ratio 10.3：1 displacement 800cc maximum power 44kw/6000rpm maximum torque 73n.M/5000 rpm idle speed 1250rpm.