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  3. Home Gym
  4. ODY-5
  5. Owner's Manual

Odyssey ODY-5 Owner's Manual

Summary of ODY-5

  • Page 1

    Ody-5 odyssey home gym ody-5 rev. 1 l 85” w 71” h 83” o w n e r ’ s m a n u a l table of contents: introduction - pg. 1 safety precautions - pg. 2 assembly for ody-5 - pg. 3 - pg. 18, pg.20 cable adjustments - pg. 19 cable mapping diagram - pg. 21 - pg. 24 parts list - pg. 25 exploded view diagram -...

  • Page 2: Introduction

    A bout the odyssey 5 home gym (ody-5) congratulations on your new purchase of the odyssey 5 home gym (ody-5). This gym is capable of a variety of different exercises, as well as, smooth and user-friendly adjustment features. In addition, this gym has been designed to meet the needs and performance r...

  • Page 3: Safety Precautions

    S afety f irst regardless of how enthusiastic you may be about getting on your equipment and exercising, take the time to ensure that your safety is not jeopardized. A moment’s lack of attention can result in an accident, as can failure to observe certain simple safety precautions. 1. Read, study an...

  • Page 4

    Fig. 4 next, attach three nylon pulleys 4 1/2 rd (#64-labeled l,w,m) to the pulley brackets on the base frame (#2) and secure them into place using three hex head cap screws 3/8-16 x 1 3/4 (#93), six flat washers sae 3/8” (#71) and three nylon insert jam lock nuts 3/8-16 (#82). Fig. 3 on a flat surf...

  • Page 5

    Fig. 8 next, attach the front upright (#3) to the base frame (#2) , in the position as shown above, and secure it into place using one hex head cap screw 3/8-16 x 2 3/4 (#91), two flat washers sae 3/8” (#71) and one nylon insert jam lock nut 3/8-16 (#82). Next, insert one plastic insert cap 2” sq. (...

  • Page 6

    Fig. 11 next, attach the leg extension arm (#12) , in the position as shown, to the leg extension bench frame (#11) and secure it into place using one leg extension axle 1/2 x 2 1/2 (#9) . Next, secure the leg extension axle 1/2 x 2 1/2 (#9) into place using two set screws 1/4-20 x 3/8 (#48), as sho...

  • Page 7

    Fig. 15 next, attach lat bar holder 2 x 3 (#19) , in the position as shown above, to the top pulley assembly (#5) and secure it into place using one hex head cap screw 3/8-16 x 2 3/4 (#91), two flat washers sae 3/8” (#71) and one nylon insert jam lock nut 3/8-16 (#82). Fig. 17 next, insert the press...

  • Page 8

    Fig. 21 secure the left pec dec arm (#7) into place using one hex head cap screw 3/8-16 x 1 (#95), one split washer 3/8” (#76) and one fender washer 3/8 x 1 1/2 (#72). Repeat the same procedure for the right pec dec arm (#6) . Refer to the exploded view diagram on page 26 for further illustration of...

  • Page 9

    Fig. 24 next, secure the pec dec swivel handles (#8) using two re- taining snap rings (#75). If possible, use special snap ring pliers for this job, as shown above. If the tool is not available, carefully work each re- taining snap ring (#75) into the groove, then push up alternately with a screw dr...

  • Page 10

    Fig. 28 now slide the top plate/selector bar (#24) over the guide rods 3/4 x 72 (#21) allowing it to come to rest on the completed weight stack. Note: be sure the label (front side) located on the top plate/ selector bar (#24) is facing toward you before you slide the top plate/selector bar (#24) ov...

  • Page 11

    Fig. 32 next, thread a adjustable stopper (#33) into the threaded socket located on the top pulley housing (#5) , as shown in left picture above. Next, insert another adjustable stopper (#33) into the receptacle located on the front upright (#3) and secure it into place using one flat washer sae 1/2...

  • Page 12

    Fig. 37 next, continue to route the lat cable (#37) over the nylon pulley 4 1/2 rd. (#64-labeled g) then across and down over the nylon pulley 4 1/2 rd. (#64-labeled h). Note : refer to the cable mapping diagram on page 21 for further detailed illustration of the lat cable (#37) routing. Fig. 38 loc...

  • Page 13

    Fig. 42 continue to route the leg extension/ abdominal cable (#38) up and over the nylon pulley 4 1/2 rd. (#64-labeled n). Next, locate the assembled adjustable double pulley plates (#27) and continue to route the leg extension/ abdominal cable (#38) down and under the nylon pulley 4 1/2 rd. (#64-la...

  • Page 14

    Fig. 46 next, attach the pec dec cable (#39) to the left pec dec arm (#7) and secure it into place using one strap bracket #20 (#102), one hex head cap screw 3/8-16 x 1 3/4 (#93), one nylon spacer 3/8 x 3/8 (#104), two flat washers sae 3/8” (#71) and one nylon insert lock nut 3/8-16 (#81). Refer to ...

  • Page 15

    Fig. 47 begin routing the pec dec cable (#39) through the nylon pulley 4 1/2 rd. (#64-labeled s), then up and over the nylon pulley 4 1/2 rd. (#64-labeled t) located on the closed-end double pulley bracket (#26) , then down and under the nylon pulley 4 1/2 rd. (#64-labeled u). Finally, route the end...

  • Page 16

    Fig. 51 continue to route the tension cable (#40) up and over the nylon pulley 4 1/2 rd. (#64-labeled x) located on the assembled adjust- able double pulley plates (#27) , as shown above. Note : refer to the cable mapping diagram on page 24 for further detailed illustration of the tension cable (#40...

  • Page 17

    Fig. 57 next, attach one foam foot roll 7 x 4 x 1 (#62) to each end of the three tubes as shown above. Refer to the exploded view diagram on page 26 for further clarification of this assembly. Fig. 58 next, insert one foot roll plastic end cap 1” (#69) to each end of the three tubes as shown above. ...

  • Page 18

    Fig. 59 next, adjust the adjustable back pad bracket (#10) to the position as shown above using the push-pull pin 1/2” (#53), then attach two metal hinges (#46) to the axle of the adjustable back pad bracket (#10) . Be sure to position the metal hinges (#46) as shown above. Refer to fig. 68 on page ...

  • Page 19

    Fig. 63 in replacement of the low row bar 20” (#42) , locate the coil chain 3/16 x 21 (#107) and two snap links (#106) and attach them to the leather ankle strap (#43), as shown above. Fig. 64 to attach the standard decal weight numbers (#100) to the weight stack. We recommend using a piece of maski...

  • Page 20

    Ody-5 cable adjustment diagram fully fasten : proceed to fully fasten all these hardware assemblies . Fully fasten cable adjustment for: adjustable pulley bracket (#36) 1. Loosen the bottom regular hex nut (#80) 2. Adjust the top nylon insert lock (#79) to give the cable proper tension. 3. Re-tighte...

  • Page 21

    Fig. 65 once you have adjusted the cables according to the cable adjustment diagram on the previous page, then locate the two weight shrouds (#22) and attach them to the guide rod retainer housing (#20) . Attach the two weight shrouds (#22) to the top of the guide rod retainer housing (#20) and secu...

  • Page 22

    Cable mapping diagram for: lat cable (#37) fig. A fig. B 21 ody-5 odyssey home gym split bolt threaded socket cable end split washer.

  • Page 23

    Cable mapping diagram for: leg extension/ abdominal cable (#38) fig. B fig. A ody-5 odyssey home gym 22.

  • Page 24

    Cable mapping diagram for: pec dec cable (#39) fig. A 23 ody-5 odyssey home gym.

  • Page 25

    Cable mapping diagram for: tension cable (#40) fig. B fig. A ody-5 odyssey home gym 24.

  • Page 26

    25 ody-5 odyssey home gym odyssey-5 parts list item no. Description part no. Qty item no. Description part no. Qty 1 press bar up321 1 58 rubber grip 1 1/4 x 5 1/4 bnh0807 4 2 base frame ody5-02-00 1 59 rubber grip 1 x 9 bnh0808 2 3 front upright ody5-03-00 1 60 rubber donut 3/4 x 2 1/2 bnh0062 2 4 ...

  • Page 27

    Tuff stuff tuff stuff tuff stuff ody- 5 exploded view diagram ody-5 odyssey home gym 26 fig. A the 2 pulleys include same bolts, washers, and nuts. Fig. B the 2 pulleys include same bolts, washers, and nuts. Nylon washers go inside. See fig. B see fig. B.

  • Page 28

    Fig. 67 fig. 68 fig. 69 fig. 70 fig. 71 27 ody-5 odyssey home gym.

  • Page 29

    Cast weight stack (five) - 5 lb. Weight plates (nine) - 10 lb. Weight plates (five) - 15 lb. Weight plates top plate/ selector bar fig. 73 the illustration above depicts the new cast weight stack . Carefully begin sliding the weight plates over the guide rods beginning with five 15 lb. Weight plates...

  • Page 30: Adjustment Features

    Adjustment features adjustable range of motion press bar (#1) for quick starting position preference. Press bar (#1) settings ♦ used for seated row exercise. Settings a,b,c, ♦ used for chest press exercise. Settings d,e,f ♦ used for shoulder press exercise. Settings f,g,h,i adjustable back pad brack...

  • Page 31: Adjustment Features

    Weight selection 1. Grasp the weight selector pin (#63). 2. Insert the weight selector pin (#63) into desired weight plate. The decal weight number (#100) on the selected weight plate (#23) will show the amount of weight selected. The top / plate selector bar (#24) must be resting on the top of the ...

  • Page 32: Adjustment Features

    Adjustment features the picture to the left shows the pec dec arms (#6,#7) and the pec dec swivel handles (#8) adjusted to the inside of the unit to allow the press bar (#1) to move freely during the deated rowing exercise. Safety: the left pec dec arm (#7) and the right pec dec arm (#6) must be adj...

  • Page 33: Maintenance

    8. Check that the push pull pins 1/2 special (#53) and the push pull pin 1/2 (#54) nuts are fully fastened (see fig. 75 ). In addition, be sure the springs in the push pull pins 1/2 (#53, #54) are operating freely. 9. Check welds to be free of cracks. 10. Failure to perform routine maintenance could...

  • Page 34: Optional Stations

    Optional stations ody-5lp leg press l 86” w 94” h 83” ody-5to inner / outer thigh l 86” w 101” h 83” ody-5ab ab / back l 85” w 86” h 83” 33 ody-5 odyssey home gym 85” 86” 85” 101” 86” 94”.

  • Page 35: N O T E S

    Ody-5 odyssey home gym 34 n o t e s.

  • Page 36

    Do not disc ard this manual task industries, inc. 1325 e. Franklin ave., pomona, ca 91766 ph: 909-629-1600 fax: 909-629-4967 e-mail: service@tuffstuff.Net net: www.Tuffstuff.Net h o m e l i f e t i m e w a r r a n t y tuffstuff products are warranted to the retail purchaser to be free from defects i...