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  5. Mounting Instructions

Ohlins FKS 503 Mounting Instructions

Summary of FKS 503

  • Page 1

    Front fork kit for yamaha tmax fks 503 mounting instructions otte! 1 please note that there can be small differences between your product and the images in these instructions. Otte! 1 please note that during storage and transport, especially at high ambient temperature, some of the oil and grease us...

  • Page 2: Mou Ti G I Structio S

    2 mou ti g i structio s tools, grease a d fluid tools nttdtd for tht original front fork • refer to the vehicle service manual for tools needed for removing/installing the front fork from the vehicle. • refer to the vehicle service manual for tools needed for removing the cartridge from the front fo...

  • Page 3: Mou Ti G I Structio S

    3 mou ti g i structio s 1 rtmovt tht original front fork otte! 1 the following procedure applies to both front fork legs. 1.1 put the motorcycle on a workstand so that the front wheel barely touches the ground. Arninge! ⚠ make sure the vehicle is securely supported so that it will not fall over. 1.2...

  • Page 4: Mou Ti G I Structio S

    4 mou ti g i structio s 2 disasstmblt original front fork rtmovt original 2.1 loosen top cap from outer tube. 2.2 slide outer tube down until it stops. 2.3 loosen and remove top cap from shaft according to vehicle service manual. 2.4 remove main spring and surrounding parts from front fork leg. 2.5 ...

  • Page 5: Mou Ti G I Structio S

    5 mou ti g i structio s 2.11 pour approximately 0.5 litre Öhlins suspension fluid in front fork leg. Arninge! ⚠ fluid level must be approximately 50 mm above top of cylinder tube assembly. 2.12 use a hex key to open compression and rebound bleed adjusters fully. Install top cap directly to shaft ext...

  • Page 6: Mou Ti G I Structio S

    6 mou ti g i structio s 2.18 install o-ring on top cap. Apply grease on o-ring and thread. [ 00576-02 o-ring] [ 00146-01 grtast] 2.19 make sure that compression and rebound adjusters are fully open before installing top cap. Use a hex key to open compression and rebound adjusters. Remove pull-up too...

  • Page 7: Mou Ti G I Structio S

    7 mou ti g i structio s 4 install tht front fork in tht vthiclt otte! 1 the following procedure applies to both front fork legs. 4.1 install the front fork legs into the triple clamps at the position recommended in setup data (front leg position). See the vehicle service manual for correct procedure...

  • Page 8: Setup Data

    Öhlins racing ab box 722 s-194 27 upplands väsby, sweden phone +46 8 590 025 00 fax +46 8 590 025 80 © Öhlins racing ab. All rights reserved. Any reprinting or unauthorized use without the written permission of Öhlins racing ab is prohibited. Öhlins products are subject to continuous improvement and...