- DL manuals
- Paccar
- Engine
- MX-13
- Operator's Manual
Paccar MX-13 Operator's Manual
Summary of MX-13
Page 1
Operator’s manual operator s manual ’ 2016-2017 model years 2017 emissions warranty.
Page 3
? 2017 paccar inc. - all rights reserved this manual illustrates and describes the operation of features or equipment which may be either standard or optional on this vehicle. This manual may also include a description of features and equipment which are no longer available or were not ordered on th...
Page 5
Engine operation ..................................... 1 engine maintenance ..................................... 2 engine warranty ..................................... 3 contents.
Page 6
Contents.
Page 8
Safety - introduction using this manual please take the time to get acquainted with your vehicle by reading this operator’s manual. We recommend that you read and understand this manual from beginning to end before you operate this equipment. This manual contains useful information for the safe and ...
Page 9
The safety message following this symbol and signal word provides a warning against operating procedures which could cause death or injury. They could also cause equipment or property damage. The alert will identify the hazard, how to avoid it and the probable consequence of not avoiding the hazard....
Page 10
Note warranty information including the epa and california emission warranty is located in the section entitled “en- gine warranty.” make sure you are fa- miliar with the warranty or warranties applicable to your engine. Illustrations some of the illustrations throughout this manual are generic and ...
Page 11
Warning! Removing the fill cap on a hot engine can cause scalding coolant to spray out and burn you badly. If the engine has been in operation within the previ- ous 30 minutes, be very careful in re- moving the fill cap. Protect face, hands, and arms against escaping flu- id and steam by covering th...
Page 12
The tools before performing any service work. Use only genuine replacement parts from paccar. • always use the same fastener part number (or equivalent) when replacing items. Do not use a fastener of lesser quality if replacements are necessary. (e.G., do not replace a 10.9 grade with 8.8 grade fast...
Page 13
• they have a custom mapping system which locates authorized paccar engine dealers and independent service providers (isps) near you and lists types of services offered, hours of operation and contact information. • they can assist with jump and pull starts, tires, trailers, fines and permits, chain...
Page 14
Warning lamp on the oil pressure gauge and the stop engine lamp will come on. Caution continuing to operate your vehicle with insufficient oil pressure will cause seri- ous engine damage. Failure to comply may result in equipment or property damage. • if the oil pressure fails to rise within 10 seco...
Page 15
Caution the cooling system may overheat if the engine coolant is at the minimum level. A sudden loss of coolant, caused by a split hose or broken hose clamp could also lead to an overheat condition. Always inspect to ensure hoses and clamps are not cracked, worn, or loose. Failure to comply may resu...
Page 16
Warning! Removing the fill cap on a hot engine can cause scalding coolant to spray out and burn you badly. If the engine has been in operation within the previous 30 minutes, be very careful in removing the fill cap. Protect face, hands, and arms against escaping fluid and steam by covering the cap ...
Page 17
Incorrect. Check the coolant level at the cooling module surge tank. Check the coolant level after each trip when the engine has cooled. The coolant level should be visible within the surge tank —add coolant if necessary. Operating instructions engine warning lamps explanation of engine related warn...
Page 18
Safely driven. Vehicle should be serviced to correct the problem but the situation should not be considered an emergency. Malfunction indicator lamp illuminates when an engine emissions failure has occurred. The vehicle can be safely driven but should be serviced to correct the problem. The situatio...
Page 19
The hest lamp is illuminated. Failure to do so could result in serious injury. • do not approach the exhaust system or surrounding areas without allowing adequate time for the system to cool down. Failure to do so could result in serious burns to the skin. Diesel exhaust fluid (def) lamp engine afte...
Page 20
Warning! Do not operate the engine compres- sion brake when driving/operating your vehicle bobtail or with a loaded or un- loaded trailer on road surfaces with poor traction (wet, icy, or snow cov- ered roads) or in heavy traffic. There may not be enough weight on the rear axle to provide traction. ...
Page 21
3. After the engine is started, warmed up and you are ready to get under way, turn the engine compression brake switch on for added braking effect. Note if your vehicle is equipped with the eaton vorad ® system, oper- ation of the compression brake may be automatically activated. Compression brake c...
Page 22
Will engage to maintain the cruise set speed. Compression on\off compression setting driving introduction and important information about operating your vehicle safely. Correct care of your engine will result in longer life, better performance, and more economical operation. Follow the daily mainten...
Page 23
1 do not use combustible gas in turbo note numerous safety devices (i.E. Engine shutoff devices) are available to mini- mize the risk of engine overspeeding caused by combustible vapors being ingested into the air intake system. Paccar recommends the installation of an air intake shutoff device or a...
Page 24
Caution engaging the starter motor for more than 30 seconds in any five minute pe- riod may cause it to overheat and can damage the starter. • if starter is engaged continuously for 30 seconds, you must wait five minutes before trying to start the engine to allow the starter motor to cool down. With...
Page 25
Gauge fluctuation under certain engine temperature conditions (both warm and cold). This cycling operation is caused by the post-heat cycle of the intake manifold heater system. The number of cycles and the length of the cycling operation is controlled by the engine control module. The cycling actio...
Page 26
Starting procedure after extended shutdown or oil change guideline on starting the engine after prolonged shutdown or oil change. After extended shutdown or an oil change follow the normal starting procedure on page 22. The engine will run at idle only until the minimum oil pressure is detected by t...
Page 27
Paccar engines are designed to operate at full throttle under momentary conditions down to peak torque engine speed. This is consistent with recommended operating practices. Caution operating the engine beyond the max- imum engine speed can cause severe engine damage. Use proper operating techniques...
Page 28
Caution failure to follow the correct shutdown procedure may result in damage to the turbocharger and shorten the turbo- charger life. Electromagnetic interference information on electromagnetic interference (emi). If not installed correctly, some vehicle accessories (cb radios, mobile transmitters,...
Page 29
Warning! Do not operate the engine compres- sion brake when driving/operating your vehicle bobtail or with a loaded or un- loaded trailer on road surfaces with poor traction (wet, icy, or snow cov- ered roads) or in heavy traffic. There may not be enough weight on the rear axle to provide traction. ...
Page 30
"control speed" is the speed at which the forces pushing a vehicle down a grade are equal to the forces holding it back. Do not exceed governed engine speed ok ok rpm 2100 2300 1 2 33 4 5 r rpm 1 2 3 44 5 r mph 0 10 20 30 40 50 60 70 80 mph 0 10 20 30 40 50 60 70 80 warning! Do not use the engine br...
Page 31
Vehicle service brakes must be used when additional braking power is required. Slow down around curves 25 mph the engine brake is not intended as the primary brake for the vehicle, nor is it an emergency brake. The engine brake only helps the service brakes by using pressure to slow the drivetrain. ...
Page 32
Tips for operation on slick roads warning! To reduce the possibility of personal injury or property damage, always al- low for extra distance between your vehicle and other objects when using the service brakes or engine brakes on slick roads. The operation of any vehicle is difficult to predict on ...
Page 34
Maintenance procedures..................................................................................................................... 53 engine identification.............................................................................................................................64 engine m...
Page 35
Maintenance requirements engine maintenance introduction and important maintenance requirements. Paccar recommends that the engine be maintained according to the maintenance schedule in this section. If the engine is operating in ambient temperatures below 0°f (-18°c) or above 100°f (38°c), perform ...
Page 36
Caution do not direct water onto electrical components, plug connectors, seals or flexible hoses on the engine. Water may enter the part causing electrical damage or contaminating the engine oil. To prevent damage to engine com- ponents, keep the water moving at all times while cleaning the engine. ...
Page 37
2. Inspect for clearance to other components. Coolant level daily and refueling maintenance check for engine coolant level. Replacement or top up coolant should have the same antifreeze concentration and corrosion inhibitor content as the original coolant in the cooling system. If operating in sub-f...
Page 38
3. To eject moisture from the air system tanks, pull the line that is connected to the moisture ejection valve. 4. Continue pulling until the air comes out free of water. Diesel exhaust fluid daily and refueling maintenance check of diesel exhaust fluid (def). This procedure should be followed as pa...
Page 39
Maintenance interval miles kilometers hours months g 200,000 321,500 6,500 n/a preventative maintenance schedule list of recommended maintenance tasks and intervals that should be performed for paccar px series engines. Perform maintenance at whichever interval occurs first. At maintenance schedule ...
Page 40
Component 1 maintenance task recommended preventative maintenance interval a b c d e f g exhaust system - replace flex pipe(s) • air system & compressor air compressor on page 63 - replace • air cleaner on page 63 • charge air system charge air piping on page 63 • charge air cooler on page 63 • char...
Page 41
Component 1 maintenance task recommended preventative maintenance interval a b c d e f g crankshaft - vibration damper on page 64 - viscous type check • drive belts engine belt checks on page 60 • fan belt tensioner on page 61 • engine lubrication replace oil and filter engine lubrication and filter...
Page 42
Engine specifications engine specifications including horsepower, firing order, displacement, weight, and other engine characteristics. Paccar px-9 horsepower see epa label on top of the valve cover or on the mixer manifold. Firing order 1-5-3-6-2-4 crankshaft rotation (viewed from front of engine) ...
Page 43
Filter specifications use of non-genuine filters. Paccar is not responsible for problems caused by non-genuine filters that do not meet paccar performance or durability requirements. Contact your local paccar authorized repair location for specific part numbers. Fleetguard filters are standard on ne...
Page 44
Note if the type/oil capacity of each lubricat- ing oil pan is not known: • contact a paccar ® authorized repair location. • determine the capacity of the oil pan option for the engine being serviced by using quickserve ™ online and the engine serial number. • fill the lubricating oil pan to the sma...
Page 45
Industrial engines. The data book can be ordered from: engine manufacturers association, two north lasalle street, chicago, il 60602; (312) 827-8733, ( www.Enginemanufacturers.Org ). Aftermarket oil additive usage paccar does not recommend the use of aftermarket oil additives. Today's high- quality ...
Page 46
Engine lubrication and filter intervals oil change intervals for normal and severe duty applications. The intervals are based on the vehicles average speed/miles per hour (mph). (which includes idle time.) locate your vehicles average vehicle speed/mph in the first column to determine the oil change...
Page 47
Vehicles average speed kilometers miles hours months typical application(s) 10 to 15 mph cement mixer dump truck feedlot truck yard spotter 9,650 6,000 500 6 15 to 20 mph 13,700 8,500 500 6 cement mixer dump truck truck crane fire truck/ emergency vehicle school bus delivery truck 20 to 25 mph 16,90...
Page 48
Warning! Coolant is toxic. Do not get the fluid in eyes. If contact occurs, flood eyes with large amounts of water for 15 mi- nutes. Avoid prolonged or repeated contact with skin. In case of contact, immediately wash skin with soap and water. Do not take internally. If swal- lowed, seek immediate me...
Page 49
Not add coolant extender to nitrite-free coolant. Coolant mix ratio -30 f -45 f -34 c -43 c 40% 50% 60% factory min max freeze protection coolant filter if your vehicle came with a non-chemical filter ("blank filter"), replace it only with a blank filter at the interval specified in the preventive m...
Page 50
Caution the use of soluble oils in the cooling system can cause damage to the en- gine. Soluble oils in the cooling system can: • damage heat transfer surfaces. • damage seals and hoses. • corrode brass and copper. Failure to comply may result in equip- ment or property damage. Engine coolant specif...
Page 51
Coolant supplier's drain/flush/fill/diluting percentages when servicing a vehicle filled with nitrite-free coolant. Additional recommendations: • antifreeze is essential for freeze, overheat, and corrosion protection. The use of supplemental coolant additives (scas) is not recommended for extended-l...
Page 52
Caution do not use high-sulfur diesel fuel as it will damage the exhaust aftertreat- ment system. Also, the engine will not meet emission regulations. Use only ultra-low-sulfur diesel (ulsd) fuel. Failure to comply may result in equip- ment or property damage. Caution if ultra-low-sulfur diesel (uls...
Page 53
• the finished blend meets the fuel properties of the astm standard d975 (up to b5 blend) or d7467 (b6 to b20 blend). • the engine oil and oil filter are changed per the modified schedule. See the engine preventative maintenance schedule. • the fuel filter is changed every 25,000 miles/40,000 km. Th...
Page 54
Warning! Diesel exhaust fluid (def) contains urea. Do not get the substance in your eyes. In case of contact, immediately flush eyes with large amounts of water for a minimum of 15 minutes. Do not swallow internally. In the event the die- sel exhaust fluid is ingested, contact a physician immediatel...
Page 55
Dealers. For assistance locating def, contact your local paccar authorized repair location. • if your vehicle is out of def and you are unable to locate a source to purchase def, please contact the vehicle oem customer care center at the telephone number provided in the vehicle operator’s manual. Th...
Page 56
Oil level indication on dipstick high and low marks on the dipstick indicate level of oil in the oil pan. Note on the engine oil dipstick, the differ- ence between the low oil level mark (2) and high oil level mark (1) is two us quarts (1.9 liters). Engine oil dip stick markings 1 2 1. High oil leve...
Page 57
Caution use of non-genuine oil filters can cause severe engine damage. Oil filter removal preparation preparing for replacing engine oil filters. This procedure should be followed before replacing engine oil filters. Caution before beginning to remove and/or disconnect any components, wait at least ...
Page 58
Fuel filter important information on replacing engine mounted cartridge type fuel filters. Perform these maintenance procedures according to the preventative maintenance schedule. Warning! When removing the fuel filter, a quanti- ty of fuel will escape. Do not smoke or allow an open flame in close p...
Page 59
1. Verify the sealing o-ring that is supplied with the filter kit is installed on the fuel filter cap and lightly coat the o-ring with fuel. 2. Install the new fuel filter cartridge to the cap, then insert into the fuel module. Note depending on the vehicle’s fuel system configuration the fuel fil- ...
Page 60
Warning! Do not remove the radiator cap on a hot engine. It can cause scalding cool- ant to spray out and you could be burned. If the engine has been operat- ed within the last 30 minutes, be very careful in removing the radiator cap. Protect face, hands, and arms against escaping fluid and steam by...
Page 61
50/50 blend, unless a different ratio of water/antifreeze has been substituted (depending on operating conditions). Radiator hoses maintenance checks for radiator hoses. Perform these maintenance procedures according to the preventative maintenance schedule. 1. Check the following radiator hose cond...
Page 62
Radiator fill procedure procedure for filling the radiator. Caution follow the procedure below to fill cool- ant. Failure to follow this procedure and maintain proper coolant level can cause engine damage. Coolant fill and level 3 2 1 1. Pressure cap (never to be removed) 2. Fill cap (service point)...
Page 63
• alignment. Fan belt tensioner maintenance checks for fan belt tensioner. Perform these maintenance procedures according to the preventative maintenance schedule. 1. Check and correct fan belt tensioner. • mounting bolt torque. • tensioner maintains proper belt tension. Poly v-belt and fan drive be...
Page 64
4. Reconnect the electrical ground wire to the battery. Diesel exhaust fluid (def) filter maintenance tasks for diesel exhaust fluid filter perform these maintenance procedures according to the preventative maintenance schedule. 1. Replace the aftertreatment diesel exhaust fluid (def) dosing unit (d...
Page 65
Note the dpf clean/replace interval is based on the use of lubricating oils that meet the cummins engineering standard (c.E.S.) 20081 oil specifica- tion. If a non-low ash lubricating oil meeting the american petroleum insti- tute (api) performance classification ci-4/sl and/or c.E.S. 20078 is used,...
Page 66
1. Check the following electrical components: • inspect for loose connections, corrosion, chafing, and broken retention clips. Batteries, cables, and connections maintenance checks for electrical components. Perform these maintenance procedures according to the preventative maintenance schedule. 1. ...
Page 67
Not be changed unless approved by paccar. Epa label location the epa label provides many details regarding the engine. Some facts that are found on the epa label include the following: • fuel rate • idle speed • maximum rated speed • valve lash • maximum power rating • date of manufacture • engine d...
Page 68
1 4 5 2 3 have the following engine data available when communicating with a paccar authorized repair location: 1. Engine serial number (esn) 2. Engine model information 3. Control parts list (cpl) 4. Valve lash 5. Horsepower and rpm rating engine maintenance - engine identification 66 y53-1185-1d1 ...
Page 69
1. Dataplate 2. Engine serial number if the engine dataplate (1) is not readable, the esn (2) can be found on the engine block on top of the lubricating oil cooler housing. Additional engine information is on the electronic control module (ecm) dataplate. Fuel injection pump dataplate the bosch fuel...
Page 70
Paccar engine nomenclature the paccar engine nomenclature provides the following information: px-9 240 1 2 1. Horsepower rating 2. Engine model air compressor dataplate note not all engines are equipped with an air compressor. The air compressor dataplate is typically located on the side of the air ...
Page 72
United states and canada engine warranty engine warranty for standard applications paccar px-9 engine coverage for standard applications . Products warranted this warranty applies to new paccar px-9 engines sold and used in the united states 2 or canada and operated in on- highway applications with ...
Page 73
Recommended maintenance has been performed. Before the expiration of the applicable warranty, the owner must notify a paccar authorized engine dealer or an authorized cummins distributor of any warrantable failure and make the engine available for repair by such facility. The warrantable failure mus...
Page 74
Failures of belts and hoses supplied by paccar are covered for the first year from the date of delivery of the engine to the first purchaser or first lessee. Paccar does not warrant antifreeze, lubricants, filters, filter elements, or any other part which is considered a maintenance item. Parts used...
Page 75
Base engine warranty the base engine warranty covers any failures of the engine which result, under normal use and service, from a defect in material or factory workmanship (warrantable failure). This coverage begins on the date of delivery to the first purchaser or first lessee and ends after five ...
Page 76
Warranty limitations - fire truck limitations of engine warranty for fire truck applications. Your sole and exclusive remedy against paccar and the selling dealer arising from your purchase and use of this engine is limited to the repair or replacement of “warrantable failures” at authorized united ...
Page 77
Are the sole warranties made by paccar in regard to these engines. This limited warranty is the sole warranty made by paccar and the selling dealer. Except for the above limited warranty, paccar and the selling dealer make no other warranties, express or implied. Paccar and the selling dealer expres...
Page 78
Engine emission controls. The use of non- genuine engine or vehicle replacement parts that are not equivalent to the paccar engine or oem vehicle manufacturer’s original part may impair the engine and vehicle emissions control system from working or functioning effectively, and may jeopardize your e...
Page 79
California emissions control system warranty emissions coverage for on-highway applications in the state of california. This emission control system warranty applies to diesel engines (hereafter, engines) certified with the california air resources board beginning with the year 2013, marketed by pac...
Page 80
An authorized paccar engine dealer and deliver the engine to such facility for repair. The owner is responsible for incidental costs such as: communication expenses, meals, lodging incurred by owner or employees of owner as a result of a warrantable condition. The owner is responsible for downtime e...
Page 81
• engine control module calibration • obd connector • on board diagnostic (obd) malfunction indicator lamp (mil) • wiring harness circuits connected at both ends to emissions warrantable components exhaust gas recirculation (egr) system component • egr cooler • egr differential pressure sensor • egr...
Page 82
Repair not being complete within 30 days constitutes an emergency. Paccar will reimburse the owner for expenses (including diagnosis), not to exceed the manufacturers suggested retail price for all warranted parts replaced and labor charges based on the manufacturers recommended time allowance for t...
Page 83
Damages including, but not limited to: loss of income or lost profits; engine or vehicle downtime; third party damage, including damage or loss to other engines, vehicles or property, attachments, trailers and cargo; loss or damage to personal contents; communication expenses; lodging and/or meal ex...
Page 84
Engine warranty - united states and canada engine warranty 82 y53-1185-1d1 (09/16) 3.
Page 85: Index
Index a after replacing engine oil filter(s) 55 aftertreatment exhaust piping 35 air cleaner 63 air compressor 63 air intake piping 35 antifreeze 58 b batteries, cables, and connections 64 biodiesel 56 c charge air cooler 63 charge air piping 63 chassis fuel filter / water separator 34 check engine ...
Page 86
Engine, check engine 15 engine, wait to start 17 exhaust brake 17 extended life coolant 48 f fan belt tensioner 61 forward 7 fuel filter 56 fuel filter installation 56 fuel recommendations 49 g general safety instructions 8 h high exhaust system temperature (hest) warning lamp 16 i illustrations 8 m...
Page 87
T topping up the engine oil 54 v visual inspection of engine 34 w warranty and the use of biodiesel fuel 50 index.
Page 88
Index.
Page 90
X 1518 vue a 98009 pacri engines p.O. Box 1518 bellevue, wa 98009 y53-1185-1d1.