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  5. Repair Manual

Pacific Steamex DYNAMO Repair Manual

Other manuals for DYNAMO: Operating & Maintenance Instructions

Summary of DYNAMO

  • Page 1

    Repair manual dynamo & triumph 440 03/01 the contents of this manual are based on the latest product information available at the time of publication. Pacific steamex reserves the right to make changes or improvements to its machines without notice. For your convenience, record the following informa...

  • Page 2

    1. Empty both the solution and recovery tanks. 2. To access the belt, the machine will either need to be placed upside down or laid on its’ side. If you prefer to lay the machine upside-down, first remove the handle (drawing 1, item 4) from the recovery tank to avoid bending it. You will need to tak...

  • Page 3

    8. Now take out the two axle shaft retaining screws located on either side of the brush housing to release the brush assembly. 9. Remove the old belt, loop the new belt over the brush cog and drive pulley. Reassemble, being careful not to pinch or kink any hoses. Belt replacement 3.

  • Page 4

    Brush motor replacement 1. Follow steps 1-6 in the “belt replacement” section, however remove the brush motor bracket bolts in step 6 on page 2. Then proceed as follows. 3. Remove the ground wire from the ground post in the brush housing. Reference drawing 2, item 21. 4. Remove the nut and washer th...

  • Page 5

    Pump replacement 1. Remove the brush housing assembly. Refer to “belt replacement”, steps 1-5. 2. Disconnect the black and white leads from the pump. 3. Now remove the hoses from the pump. Loosen each hose clamp. Slightly heat the hoses up, then twist and pull the hoses off the elbows. Remove the pu...

  • Page 6

    Vacuum motor replacement 1. Remove the brush housing assembly. Refer to “belt replacement”, steps 1-5. 2. Remove the rear cover, reference drawing 1, item 37. Follow these steps: 3. The wiring can now be seen. Disconnect the two black leads on the vacuum motor from the black and white leads. Tape th...

  • Page 7

    7. Remove the screw that holds the solution tank bracket (drawing 1, item 70) to the body of the machine. 9. Remove the three vacuum motor mounting sets (drawing 1, items 68 & 53). The vacuum motor can now be lifted off its studs. If it is difficult to remove, the vacuum hose may need to be repositi...

  • Page 8: Drawing 1 - Machine

    69 72 51 55 9 drawing 1 - machine 8 1 2 3 80 4 5 6 77 73-75 76 81 82 83 84 67 53 68 vacuum motor mounting sets (3): 10 11 12 13 7 14 15 16 17 95 96 97 18 19 21 20 79 22 8 9 26 28 8 27 89 88 78 93 71 70 23 24 90 25 41 29 11 34 60 21 30 31 35 32 24 33 85 90 36 37 38 39 40 63, 64 65 66 11 49 42 48 44 4...

  • Page 9

    Drawing 1 - machine parts list 03/01 item part no. Description qty. 1 962007 screw 2 2 980004 washer, 1/4 flat 2 3 248201 spacer, tank handle 2 4 243902 handle, recovery tank 1 5 242701 dome 1 6 243402 gasket, dome 1 7 612001 clamp, cable 2 8 920619 nut, 1/2 pipe lock 1 9 248502 strain relief, strai...

  • Page 10: Brush Housing Assembly

    Brush housing assembly 7 8 9 10 11 12 13 6 16 17 18 19 21 22 23 24 25 26 27 28 29 30 22 23 10 1 2 3 4 5 6 18 20 14 15 03/01.

  • Page 11: Brush Housing Assembly

    Brush housing assembly parts list 11 03/01 item part number description qty. 1 903009 belt 1 2 246901 pulley, drive 1 3 240804 bracket, motor mting 1 4 245202 motor, brush drive 1 5 w329d nut, 10-32 hex 2 6 980015 washer, #10 ext. Tooth 5 7 920017 nut, 10-24 esna s/s 4 8 240812 bracket, top single j...

  • Page 12

    Wiring diagram wiring diagram machine with optional hour meter 03/01 245604.