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Pagsta BOBBER User Manual

Summary of BOBBER

  • Page 1

    Pagsta motorcycles - 320cc - cruiser / chopper / bobber pagsta llc las vegas, nv 89128 www.Pagstamotors.Com 855.572.4782 bobber please note that the images in the manual show the "chopper" version. The controls and maintenance for the 320cc series are virtually the same..

  • Page 2

    Thank you for purchasing a pagsta motorcycle. For your safety, and to maintain your pagsta, please familiarize yourself with this manual before riding. This motorcycle has a total displacement of 320cm³(cc). You must hold a corresponding motorcycle driver's license in order to drive on public roads....

  • Page 3

    Preface important notice motorcycle safety safe riding rules protective apparel modification loading instruction parts location parts function operation pre-ride inspection starting the engine riding breaking-in maintenance checking and changing of engine oil spark plug selection and replacement cha...

  • Page 4

    1 preface th is manual introduces to you basic operation and method of maintenance of this motorcycle. Please read the manual carefully before driving the motorcycle. Proper operation and maintenance of the motorcycle will ensure less trouble , optimum performance and service life. Your authorized p...

  • Page 5

    2 important notice initial vehicle break in period information. To allow your engine to wear-in its critical parts, we recommend that you observe the riding rules provided below for the first 500 miles 800 kilometers . Adherence to these suggestions will help to provide good future durability and pe...

  • Page 6

    3 motorcycles are different from other vehicles. They operate, steer, handle and brake differently. Unskilled or improper use could result in loss of control, death or serious injury. • take a rider training course. • read owner's manual before riding, adding accessories or servicing. • wear a helme...

  • Page 7

    4 1. Make yourself visible. A motorcycle is smaller than a passenger car, with a much smaller outline from behind. Motorists tend to expect to see larger vehicles, and they are not looking for motorcycles. In self-defense, motorcycle riders should wear bright colors and reflective material on helmet...

  • Page 8

    5 modifications loading important safety information warning modification of your pagsta motorcycle or change of original equipment may render the motorcycle unsafe o r illegal and can result in loss of warranty. Tampering with emission or evaporative controls or devices will immediately void your w...

  • Page 9

    6 loading keep cargo low and close to the center of the motorcycle. Load weight equally on both sides of the motorcycle to minimize imbalance. As weight is located further from the cente r of gravity, handling is proportionally affected. Improper loading of your motorcycle can result in injury or de...

  • Page 10

    7 instructions parts location 1.Rearview mirror 2.Clutch lever 3.Left handlebar control (horn button, headlight dimmer switch, turn signal switch) 4.Left fuel cap (fake) 5.Front brake lever 6. Throttle grip 7.Right handlebar control (starter button, headlight switch, engine cut-off 8.Instrument pane...

  • Page 11

    1. Front headlight 2. Front left turn signal 3. Side reflector 4. Front brake disc 5. Front brake pump 6. Radiator cap 7. Gearshift lever 8. Left footpeg 9. Engine 10. Engine serial number 11. Kick stand 12. Left exhaust 13. Passenger footpeg 14. Rear left turn signal light 15. Taillight,plate light...

  • Page 12

    1. Front right turn signal light 2. Front fork 3. Front wheel 4. Front brake disc 5. Front brake pump 6. Vin # location 7. Rear brake pedal 8. Right foot peg 9. Radiator 10. Radiator 11. Throttle valve assembly 12. Battery 13.Right exhaust 14. Rear brake disc 15. Rear brake pump 16. Rear wheel 17. R...

  • Page 13

    ¢ 2Ù ¢ 3á 10 1. Odometer is located in instrument cluster 2. Multi-function instrument cluster includes: speedometer, odometer, tripometer, l/r turn signal indicators, hi beam indicator, water temperature alarm and indicator, efi indicator 3. Ignition switch and cover [instruments and indicators] [i...

  • Page 14

    ¢ 1Ù ¢ 4Ü ¢ 3Û ¢ 2Ú ¢ 1Ù 11 steering lock the lock is below the steering stem.To lock the steering, turn the handlebars all the way to the left, turn the ignition key clockwise to lock while pushing in, and then remove the key. Caution: always lock the steering when the motorcycle is parked. Left ha...

  • Page 15

    2. [turn signal light switch] the turn signal light switch has three positions. If need to turn left, move the turn signal light switch to " ",both front and rear left turn signal lights on, and if you need to turn right, move the turn signal light switch to " ", both front and rear right turn signa...

  • Page 16

    ¡Á 13 [electric starter button] the starter button is on the right handlebar controls. 1.Make sure that the gear is shifted to neutral and the fuel switch is in the position of " ", or grasp the clutch lever to separate the clutch when the motorcycle remains in any other gear. 2. Open the cover of t...

  • Page 17

    14 [rear shock absorber] it is recommended that your pagsta dealer make the following adjustments. There are 2 rear shock absorbers located under the middle of the frame. The rear shocks have four adjusting positions for different road and driving conditions. By adjusting the spring force, the rider...

  • Page 18

    15 do not overfill the fuel tank! The tank is full when the fuel is 1/4" below the lip. Overfilling the tank may cause damage to the bike and/or cause a fire hazard. After fueling, make sure that fuel cap is closed securely. While refueling, fuel should be filtered through the filter at the mouth of...

  • Page 19

    1 6 engine oil quality is the chief factor affecting engine performance and service life. Your pagsta motorcycle uses standard engine oil sae10w/40 api sg. Use only quality engine oil certified to meet or exceed requirements for service sg. The viscosity grade of engine oil should be based on the at...

  • Page 20

    1 7 minimum tread depth(mm) front: 1/16" rear: 5/64" warning operation with excessively worn t ires is hazardous and will adversely affect traction, stability and handling. Improper t ire inflation will cause abnormal tread wear and create a safety hazard. Under inflation may result in the t ire sli...

  • Page 21

    1 8 inspect your motorcycle before you ride . 1. Oil level: check the level and if necessary, add oil. And check for oil leaks 2. Front and rear brakes: check operation. 3. Tires: check condition and pressure of both front and rear tires. If necessary, charge or repair. 4. Throttle: check for smooth...

  • Page 22

    1. Starting procedure 2016 and later model years 2. 3. 4. 5. 6. 7. 8. Position yourself on motorcycle in a safe manner. (both feet on the ground and hands on hands on grips) position motorcycle in riding stance (horizontal) and dis-engage kick stand. (motorcycle will crank, but will not start if kic...

  • Page 23

    20 " for more than 3-5 seconds at a time, otherwise the battery 1. Don't press the start button " ma y discharge prematurely 2.Release the starter button immediately after the engine has started. 3.Don't press the starter button while the engine is running, otherwise it may adversely affect the engi...

  • Page 24

    2 1 1st to 2nd gear gear 30km/h 19mph speed during the initial break in period of 500 miles, avoid full throttle use and never labor the engine by shifting gears hard. Strictly restrict the engine to less than 6000 rpm. During the initial 100 miles, the maximum speed should not be more than 50 mph a...

  • Page 25

    2 2 warning never shift gears when the clutch is not engaged and the throttle is not decreased. Otherwise you may damage the engine, the driving chain and other components. Shifting gears with out properly engaging the clutch may cause an accident. [braking] • while slowing the motorcycle down, decr...

  • Page 26: Maintenance

    2 3 [engine oil lever check] check the engine oil level each day before riding the motorcycle. There is a dipstick behind the left crankcase cap for checking the oil level. The level must be maintained between the upper and lower level marks on the dipstick. Put the motorcycle on the kick stand on l...

  • Page 27

    ¢Ù drain screw ¢Ú oil filter screen 2 4 [engine oil change and oil filter clean] warm up the engine and drain the engine oil after cutting off the engine. Place an empty container under the engine. Unscrew the drain screw to drain the oil completely and then tighten the drain screw. Add 1.9l of new ...

  • Page 28

    2 5 spark plug selection and replacement fouling with a wire brush. Inspect the electrode and central porcelain for damage or erosion. If the erosion or damage is heavy, replace the plug. Check the gap of spark plug side electrode using a feeler gauge and adjust the gap to 0.6-0.7mm. Make sure the p...

  • Page 29

    2 6 the air cleaner should be serviced at regular intervals. Service more frequently when riding in unusually wet or dust y areas. Remove the protect ive cover, remove the screw , disassemble the air filter cover , and take off the air filter parts , and then assemble the new filter parts. Please us...

  • Page 30

    2 7 free play at the tip of the left clutch lever is 10 to 20mm. If adjustment is necessary, unscrew the lock nut positioning the clutch cable on the locator of the crankcase and adjust it. Turn the lever as (a) shows to decrease free play. Turn as (b) shows to increase. The same for the adaptor on ...

  • Page 31

    28 [driving chain cheek] check for wear of the driv e chain . Lubricate it when needed. Use the center stand to support the motorcycle, and step on the gearshift pedal to shift into neutral. Place your finger between both front and rear wheels, and swing the chain up and down to adjust the chain to ...

  • Page 32

    (right)brake calipers 29 [brake fluid] check the fluid level in the brake fluid reservoir of the right brake lever. If the level is low, add brake fluid, the fluid level will descend as the fluid automatically flows into the brake lines. This is an important part of regular disc brake maintenance. F...

  • Page 33

    30 1. The fluid disc brake operates under high pressure . Change the fluid at the frequency interval as shown in the maintenance schedule. 2. If it is necessary to repair the brake system or the disc, have the work performed by an authorized pagsta dealer or service center. Warning [brake disc] the ...

  • Page 34

    3 1 [brake fluid] check the fluid level in the rear brake fluid reservoir. If the level is low, add brake fluid. The brake fluid level of the rear brake fluid reservoir will descend as the fluid automatically flows into the system. Checking and adding brake fluid is an important part of regular brak...

  • Page 35

    3 2 [brake disc] the brake disc will incur normal wear after being used for a period of time. In order to ensure that the brake system will function properly and reliably, replace the disc when it is extremely worn. The limit of motorcycle brake disc is 3.5mm, which is marked on the brake disc. [bra...

  • Page 36

    3 3 unscrew the lock , disassemble speedometer cable,remove the axle nut ,unscrew the front wheel axle and take off the front wheel (including brake disc). To replace the front wheel or brake disc, unscrew the brake disc lock bolt ,and take off brake disc , replace in reverse order. Axle nut lock bo...

  • Page 37

    3 4 use a jack to raise the motorcycle's rear wheel off the ground. Unscrew the rear brake adjusting nut . Hold the other side of rear wheel axle with wrench, and remove the rear axle nut , and take out the rear wheel axle .Move the rear wheel forward and remove the driving chain from the drive gear...

  • Page 38

    3 5 the motorcycle is supplied with 12v9 ah dc lead-acid battery. When riding the motorcycle, insufficient electrolyte in the battery will cause damage to the cells. If electrolyte in battery runs out quickly, insufficient electrolyte will lower strength of the current thus making it hard to start t...

  • Page 39

    [ adding coolant] the coolant consists of refrigerant and distilled water, and has the function of anti-freezing. The coolant will prevent the engine from overheating in neutral rotation or rotating in low speed. We reccommend a 50/50 mix of ethyl glycol and distilled water. You will need about 1600...

  • Page 40

    [replacement of coolant] when the coolant is getting turbid, or it has finished a maintenance cycle, the coolant should be replaced. Procedures: place the motorcycle on the flat ground and unfold the side stand. When the engine is under room temperature, put the vessel under the radiator, and remove...

  • Page 41

    38 remove the right guard board by loosening the hexangular bolt on the main seat and open the fuse box (white) to check fuses. There are 2 spare fuses for your motorcycle included. Reinstall the guard board in reverse order after replacement. The specified fuses are 15a. When frequent fuse failure ...

  • Page 42

    39 clean your motorcycle regularly to protect the surface finishes and inspect it for damage, wear and oil leaks. Caution: high pressure water can damage certain parts of the motorcycle. Avoid spraying high pressure water at the following areas: ignition switch, handlebar switches, instruments, muff...

  • Page 43

    4 0 1.Uncover and clean the motorcycle. 2.Check the batter voltage. When the voltage is 12.3v or below, you will need to charge before use. 3.Drain any rust-inhibiting oil from the fuel tank. Fill the fuel tank with fresh fuel. 4.Perform all pre-ride inspection checks. Test ride the motorcycle in a ...

  • Page 44

    4 1 notes service more frequently when riding in unusually dusty areas. At higher odometer readings, repeat at the frequency interval established here. Adjustment of the timing chain tension and the valve clearance should be made only by your authorized pagsta dealer for warranty compliance. Mainten...

  • Page 45

    4 2 maintenence schedule - for all maintenance inquiries, please contact your dealer.

  • Page 46

    4 3 pagsta 320cc choppa motorcycle specifications component item model type displacement minimum fuel- consuming ratio compression ratio minimum idle speed spark plug gap transmission primary drive ratio first drive ratio second drive ratio third drive ratio fouth drive ratio fifth drive ratio final...

  • Page 47

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