P/n 60211, 60216 1996-2000 gm vortec 7.4 fuel injection wire harness installation instructions manual p/n 90541 copyright © 2005 first edition aug 2005 painless performance products 2501 ludelle street, fort worth, texas 76105-1036 (800) 423-9696.
Table of contents 1.0 introduction.......................................................................................................................... 1 2.0 about these instructions............................................................................................... 1 3.0 tools neede...
1.0 introduction you have purchased what we at painless performance products believe to be the most up-to-date and easiest-to-install automotive fuel injection harness on the market. It is designed for easy installation, even if you have no electrical experience. This harness is designed to be a com...
3.0 tools needed in addition to your regular tools, you will need, at least, the following: crimping tool note: use a quality tool to avoid over-crimping. Wire stripper continuity tester caution: do not use a test light to test the computer or sensor wiring or you will damage the computer. Electric ...
4.2.6 route the harness away from sharp edges, exhaust pipes, and the hood, trunk and door hinges. 4.2.7 plan where harness supports will be located. Use a support approximately every 6 inches unless the harness routes under the floor carpet. 4.2.8 allow enough slack in the harness at places where m...
5.1 grounding the vehicle a perfectly and beautifully wired automobile will never the less have problems if everything is not properly grounded. Don't go to the effort to installing a quality wire harness only to neglect proper grounding. Note: the installer of this harness is responsible for all gr...
5.4.4 strip insulation away from wire. Only strip as much insulation off as necessary for the type of terminal lug you are using. Note: in the following step, make sure that the terminal is crimped with proper die in the crimping tool. An improper crimp will not make a good connection. Do not over-c...
A. Find a suitable location to mount the dlc connector (using the bracket that the light is mounted in) that will allow access to the front of the connector and still allow you to see the light while driving. B. Mount the dlc connector using the bracket containing the check engine light in the place...
F. If your vehicle has a pressure type brake switch, you may use a relay as shown in figure 6.3. The relay must be a spdt relay and wired correctly or it could result in a dangerous situation with the vehicle. The torque converter may not unlock. G. The wire labeled fuel test is a test point for the...
6.3.5 engine section connections wire color # of positions labeled connect to: in connector injector wire colors black injector #1 black/white injector #5 lt.Green/black injector #2 yellow/black injector #6 pink/black injector #3 red/black injector #7 lt.Blue/black injector #4 blue/white injector #8...
9 figure 6.6 knock sensor connector figure 6.7 oxygen sensors figure 6.8 map sensor figure 6.10 cps sensor figure 6.9 cam sensor (dist.).
10 figure 6.11 injectors 1 - 8 figure 6.12 coil driver (component is pictured on a 5.7. This image is used to show connector plug in, not component location) figure 6.13 tps sensor and iac valve figure 6.14 ignition coil figure 6.15 maf sensor figure 6.16 ect sensor.
6.4 tail section installation 6.4.1 locate the tail section that you earlier separated from the engine group. Begin routing it towards the rear of the vehicle. Be sure to avoid all sharp edges, moving or hot parts, or anything else that may damage the harness. 6.4.2 if you are using the 4l80e transm...
Figure 6.19 a/t input speed & vss sensor, transmission connection (4l80e) 7.0 trouble- shooting instructions if you are having trouble with your engine running badly or not running at all, first perform basic trouble-shooting (ensure that you are using the correct parts (table 4.1), check for faulty...
7.2 retrieving trouble codes from the computer 7.2.1 in order to retrieve the trouble codes stored in the computer, a scanner must be connected to the assembly diagnostic link (dlc) connector (installed and connected in paragraph 6.2.1). Follow the instructions provided with the scanner to read the ...
We have attempted to provide you with the most accurate instructions possible, and are always concerned about corrections or improvements that can be made. If you have found any errors or omissions, or if you simply have comments or suggestions concerning these instructions, please write us at the a...
