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- 9684486
- Operating instructions & parts manual
Palmgren 9684486 Operating instructions & parts manual
Summary of 9684486
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Operating instructions & parts manual en 9640127.02 10” automatic horizontal band saw model 9684486.
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Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Reta...
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3 getting started safety / specifications assembly / installation operation troubleshooting maintenance / repair getting started save this manual you will need this manual for the safety warnings and precautions, assembly instructions, operating and maintenance procedures, parts lists and diagrams. ...
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Maintenance / repair troubleshooting operation assembly / installation safety / specifications getting started 4 safety rules (continued) • stay alert. Watch what you are doing, use common sense. Do not operate any tool when you are tired. • guard against electrical shock. Prevent body contact with ...
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5 getting started safety / specifications assembly / installation operation troubleshooting maintenance / repair specifications (continued) assembly/installation • in the event of incorrect operation or dangerous conditions, the machine may be stopped immediately by pressing the red emergency shut o...
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Maintenance / repair troubleshooting operation assembly / installation safety / specifications getting started 6 a. Control panel (interface control screen) press the hydraulic start button b to start. B. Hydraulic pump start switch press to start the pump and button will light. C. Emergency stop bu...
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7 getting started safety / specifications assembly / installation operation troubleshooting maintenance / repair the saw bow the saw bow consists of the drive members (gear motor or variable speed motor, flywheels), tightening and guide (blade tightening slide, blade guide blocks) of tool and cuttin...
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Maintenance / repair troubleshooting operation assembly / installation safety / specifications getting started 8 operation - description of machine parts and functions - continued the vertical rollers 4a the vertical rollers (4a) assist the machine by giving support to long material while allowing t...
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9 getting started safety / specifications assembly / installation operation troubleshooting maintenance / repair interface control screen - main (home) menu - f1 1 2 5 4 6 7 8 9 10 3 touch f1 button to display the screen shown above. 1. Feeding vise move position the numeric column shows shuttle vis...
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Maintenance / repair troubleshooting operation assembly / installation safety / specifications getting started 10 interface control screen - current operations - f2 (continued) 11 20 19 18 12 13 14 15 16 17 18. Count trim cut in or out touch this button to count trim cut in or out after starting aut...
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11 getting started safety / specifications assembly / installation operation troubleshooting maintenance / repair 22. Shows manual or auto mode 23. Touch to clear all set data (back) to zero setting. Choose yes or no from the following dialogue box 24. Touch to show the next job screen. This button ...
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Maintenance / repair troubleshooting operation assembly / installation safety / specifications getting started 12 5b 8. Remove the blade from both wheels (5b) and out of each blade guide. 9. Place the new blade onto the wheels and work the blade all the way up between the blade guide bearings. Make ...
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13 getting started safety / specifications assembly / installation operation troubleshooting maintenance / repair note: over tracking (allowing blade back to rub hard against wheel flange) will damage the blade wheels and blade. • tighten locking bolt (6b) then tighten the nut (8b), after proper tra...
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Maintenance / repair troubleshooting operation assembly / installation safety / specifications getting started 14 • roughly, the ratio of feed speeds should be 1:2:3. The materials are listed on the control panel. Please refer to it for proper cutting pressure setting. Attaching the nesting clamps (...
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15 getting started safety / specifications assembly / installation operation troubleshooting maintenance / repair • place the workpiece onto the vise. (refer to securing the workpiece, pg. 13). • close the shuttle vises use the shuttle vise close button (j). • move the workpiece to the desired posit...
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Maintenance / repair troubleshooting operation assembly / installation safety / specifications getting started 16 operation - miscellaneous bundle cutting begin by attaching the nestling clamps to the vises; refer to attach the nestling clamps (pg. 14). • follow either the manual operation (pg. 15) ...
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17 getting started safety / specifications assembly / installation operation troubleshooting maintenance / repair notes.
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Maintenance / repair troubleshooting operation assembly / installation safety / specifications getting started 18 9-13/16” 9-13/16” x 11-13/16” electric motor ...........................................................3 hp blade size ...............................................1” x .035” x 138” b...
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19 getting started safety / specifications assembly / installation operation troubleshooting maintenance / repair troubleshooting guide the interface control screen will show error notices when machine malfunctions occur. They will display the probable causes and possible remedies. Follow the remedi...
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Maintenance / repair troubleshooting operation assembly / installation safety / specifications getting started 20 troubleshooting guide symptom possible cause(s) corrective action tooth breakage cut advancing too quickly decrease cutting advance, exerting less cutting pressure. Adjust the braking de...
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21 getting started safety / specifications assembly / installation operation troubleshooting maintenance / repair troubleshooting guide symptom possible cause(s) corrective action premature blade wear faulty blade break-in break in a new blade. (see pgs. 12 and 13) teeth positioned in the direction ...
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Maintenance / repair troubleshooting operation assembly / installation safety / specifications getting started 22 troubleshooting guide symptom possible cause(s) corrective action blade breakage/damage blade guide not adjusted properly or dirty because of lack of maintenance. Check, clean and adjust...
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23 getting started safety / specifications assembly / installation operation troubleshooting maintenance / repair motor will not start; fuses or circuit breakers blow 1. Short circuit in line cord or plug 2. Short circuit in motor or loose connection 3. Incorrect fuses or circuit breakers in power l...
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Maintenance / repair troubleshooting operation assembly / installation safety / specifications getting started 24 model 9684486 10” automatic band saw - wiring diagram no. 1 1 2 3 4 a b c d 4 3 2 1 d c b a fu 4 fu 5 fu 6 r1 s1 t1 9 5 n l e u1 12 8 9 5 r 3 s3 t3 t s r k 1 18 0 17 9 fu 11 fu7 fu 9 fu8...
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Getting started safety / specifications assembly / installation operation troubleshooting maintenance / repair 25 model 9684486 10” automatic band saw - wiring diagram no. 2 1 2 3 4 a b c d 4 3 2 1 d c b a k m 2 11 7 6 5 34 ac 0v o f ac 110 v ac 110 v 39 m.C of u2 k m 1 a 1 a 2 fs3 sb1 fs2 95 96 95 ...
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Maintenance / repair troubleshooting operation assembly / installation safety / specifications getting started 26 1 2 3 4 a b c d 4 3 2 1 d c b a u 1 10 0 98 97 96 95 94 93 92 91 90 88 86 85 80 rea r v ise for war d rea r v ise r ever se hydr aul ic ope rat ion mode bla de u p rea r v ise u ncla mp ...
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Getting started safety / specifications assembly / installation operation troubleshooting maintenance / repair 27 1 2 3 4 a b c d 4 3 2 1 d c b a hl12 y16 h l1 1 h l1 0 h l8 h l7 15 4 15 3 15 2 84 83 82 79 78 81 x1 2 home positin 72 71 70 74 75 80 for rear vise clamp pressure sensor slow down to rea...
Page 28: Grainger
Maintenance / repair troubleshooting operation assembly / installation safety / specifications getting started 28 repair p arts i llustration f or m odel 9684486 – 1 0” f ully a utomatic b and s aw - section a for repair parts, call 1-800- grainger 24 hours a day – 365 days a year ple as e p ro vi d...
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Getting started safety / specifications assembly / installation operation troubleshooting maintenance / repair 29 (∆) not shown (*) standard hardware item available locally (n/a) not available as replacement part repair parts list for model 9684486 – 10” fully automatic band saw - section a a1 screw...
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Maintenance / repair troubleshooting operation assembly / installation safety / specifications getting started 30 for repair parts, call 1-800-grainger 24 hours a day – 365 days a year please provide following information: -model number -serial number (if any) -part description and number as shown i...
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Getting started safety / specifications assembly / installation operation troubleshooting maintenance / repair 31 (∆) not shown (*) standard hardware item available locally (n/a) not available as replacement part repair parts list for model 9684486 – 10” fully automatic band saw - section b b1 emerg...
Page 32: Grainger
Maintenance / repair troubleshooting operation assembly / installation safety / specifications getting started 32 repair p arts i llustration f or m odel 9684486 – 1 0” f ully a utomatic b and s aw - section c for repair parts, call 1-800- grainger 24 hours a day – 365 days a year ple as e p ro vi d...
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Getting started safety / specifications assembly / installation operation troubleshooting maintenance / repair 33 (∆) not shown (*) standard hardware item available locally (n/a) not available as replacement part repair parts list for model 9684486 – 10” fully automatic band saw - section c c1 bench...
Page 34: Grainger
Maintenance / repair troubleshooting operation assembly / installation safety / specifications getting started 34 repair p arts i llustration f or m odel 9684486 – 1 0” f ully a utomatic b and s aw - section d for repair parts, call 1-800- grainger 24 hours a day – 365 days a year ple as e p ro vi d...
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Getting started safety / specifications assembly / installation operation troubleshooting maintenance / repair 35 (∆) not shown (*) standard hardware item available locally (n/a) not available as replacement part repair parts list for model 9684486 – 10” fully automatic band saw - section d d1 blade...
Page 36: Grainger
Maintenance / repair troubleshooting operation assembly / installation safety / specifications getting started 36 repair p arts i llustration f or m odel 9684486 – 1 0” f ully a utomatic b and s aw - section d for repair parts, call 1-800- grainger 24 hours a day – 365 days a year ple as e p ro vi d...
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Getting started safety / specifications assembly / installation operation troubleshooting maintenance / repair 37 (∆) not shown (*) standard hardware item available locally (n/a) not available as replacement part repair parts list for model 9684486 – 10” fully automatic band saw - section d (continu...
Page 38: Grainger
Maintenance / repair troubleshooting operation assembly / installation safety / specifications getting started 38 for repair parts, call 1-800- grainger 24 hours a day – 365 days a year ple as e p ro vi de f ol lo w ing i nf orm at io n: -model number -serial number (if any) -part description and nu...
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Getting started safety / specifications assembly / installation operation troubleshooting maintenance / repair 39 (∆) not shown (*) standard hardware item available locally (n/a) not available as replacement part repair parts list for model 9684486 – 10” fully automatic band saw - section e e1 nut m...
Page 40: Grainger
Maintenance / repair troubleshooting operation assembly / installation safety / specifications getting started 40 for repair parts, call 1-800- grainger 24 hours a day – 365 days a year ple as e p ro vi de f ol lo w ing i nf orm at io n: -model number -serial number (if any) -part description and nu...
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Getting started safety / specifications assembly / installation operation troubleshooting maintenance / repair 41 (∆) not shown (*) standard hardware item available locally (n/a) not available as replacement part repair parts list for model 9684486 – 10” fully automatic band saw - section f f1 screw...
Page 42: Grainger
Maintenance / repair troubleshooting operation assembly / installation safety / specifications getting started 42 for repair parts, call 1-800- grainger 24 hours a day – 365 days a year ple as e p ro vi de f ol lo w ing i nf orm at io n: -model number -serial number (if any) -part description and nu...
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Getting started safety / specifications assembly / installation operation troubleshooting maintenance / repair 43 (∆) not shown (*) standard hardware item available locally (n/a) not available as replacement part repair parts list for model 9684486 – 10” fully automatic band saw - section g (optiona...
Page 44: Grainger
Maintenance / repair troubleshooting operation assembly / installation safety / specifications getting started 44 for repair parts, call 1-800- grainger 24 hours a day – 365 days a year ple as e p ro vi de f ol lo w ing i nf orm at io n: -model number -serial number (if any) -part description and nu...
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Getting started safety / specifications assembly / installation operation troubleshooting maintenance / repair 45 (∆) not shown (*) standard hardware item available locally (n/a) not available as replacement part repair parts list for model 9684486 – 10” fully automatic band saw - section h h1 set s...
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Maintenance / repair troubleshooting operation assembly / installation safety / specifications getting started 46 routine and special maintenance always disconnect the machine from its power source before changing blades or carrying out any maintenance procedure even in the case of irregular machine...
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Getting started safety / specifications assembly / installation operation troubleshooting maintenance / repair 47 notes.
Page 48: Palmgren Warranty
Palmgren warranty c.H. Hanson / palmgren warrants their products to be free of defects in material or workmanship. This warranty does not cover defects due directly or indirectly to misuse, abuse, normal wear and tear, failure to properly maintain the product, heated, ground or otherwise altered, or...