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Panasonic CS-PA12CKE Service Manual

Summary of CS-PA12CKE

  • Page 1

    ! "!#$%&'()%*! + ! +!,-).$&' /01&(2(&3'()%*! 4 ! 5!6(71%*()%*! "8 ! 9!:12-(;1-3'()% 1 6(3;-37! +? ! 4!@>)&a 6(3;-37! +" ! B!C(-(%; 6(3;-37! +5 ! 8!D01-3'()% 61'3(>*! +4 ! E!F%*'3>>3'()%! 58 ! G!+hi3=j 5hi3= k3>l1! 4" !"?!6(*3**17m>= )2 'n1 03-'*! 4e !""!O-)$m>1h*n))'(%; ;$(.1! B+ © guangzhou matsush...

  • Page 2

    "! #$%&'()%* operation start/st op operation mode selection automatic operation soft dry mode operation mode air circulation operation(pc7cke/pc9cke /pc12cke) indoor fan speed selection low speed medium speed high speed automatic speed airflow direction control auto airflow direction airflow directi...

  • Page 3

    Indoor unit when the remote control cannot be used, please use this button. Keep pressing this button for 10sec to turn on or turn off the signal receiving sound. Used when testing or repairing operation (green) timer(orange) iights up in operation blinks during test run operation and determining au...

  • Page 4

    When the temperature of evaporator reaches 51 c,outdoor fan stops,and will restart when the temperature of evaporator declines to 49 c. When the temperature of evaporator reaches 65 c,compressor will stop. (for pa7cke/pa9cke/pa12cke only) outdoor unit to protect the compressor from reverse rotation ...

  • Page 5

    +! ,-).$&' /01&(2(&3'()%* s%(' ,p8 cooling capacity kw 2.10 heating capacity kw 2.30 moisture removal l/h 1.2 power source phase v cycle single 220 50 airflow method outlet intake side view top view air circulation indoor air (low) m 3 /min cooling: 6.7 — heating: 6.7 indoor air (medium) m 3 /min co...

  • Page 6

    S%(' ,p8 air circulation type cross-flow fan propeller fan motor type induction (4 pole) induction (6 pole) input w 38.4 58.3 rated output w 13 15 fan speed low rpm 960±60 — medium rpm 1100±60 — high rpm 1240±60 880±60 heat exchanger description evaporator condenser tube material copper copper fin m...

  • Page 7

    S%(' ,pg cooling capacity kw 2.70-2.75 heating capacity kw 3.10-3.15 moisture removal l/h 1.6 power source phase v cycle single 220-230 50 airflow method outlet intake side view top view air circulation indoor air (low) m 3 /min cool: 6.79 — heating: 6.75 indoor air (medium) m 3 /min cool: 7.84 — he...

  • Page 8

    S%(' ,pg air circulation type cross-flow fan propeller fan motor type induction (4 pole) induction (4 pole) input w 38.4 55.3 rated output w 13 20 fan speed low rpm 900±60 — medium rpm 1040±60 — high rpm 1180/1200±60 740±60 heat exchanger description evaporator condenser tube material copper copper ...

  • Page 9

    S%(' ,p"+ cooling capacity kw 3.35-3.40 heating capacity kw 4.00-4.05 moisture removal l/h 1.8 power source phase v cycle single 220-230 50 airflow method outlet intake side view top view air circulation indoor air (low) m 3 /min cool: 7.43 — heating: 7.48 indoor air (medium) m 3 /min cool: 8.27 — h...

  • Page 10

    S%(' ,p"+ air circulation type cross-flow fan propeller fan motor type induction (4 pole) induction (4 pole) input w 38.4 54.8 rated output w 13 20 fan speed low rpm 980±60 — medium rpm 1090±60 — high rpm 1200/1270±60 760±60 heat exchanger description evaporator condenser tube material copper copper...

  • Page 11

    S%(' , cooling capacity kw 2.10 moisture removal l/h 1.20 power source phase v cycle single 220 50 airflow method outlet intake side view top view air circulation indoor air (low) m 3 /min 6.0 — indoor air (medium) m 3 /min 6.96 — indoor air (high) m 3 /min 8.0 — outdoor air m 3 /min — — noise level...

  • Page 12

    S%(' , air circulation type cross-flow fan propeller fan motor type induction (4 pole) induction (4 pole) input w 38.4 59.6 rated output w 13 15 fan speed low rpm 810±60 — medium rpm 940±60 — high rpm 1080±60 910±60 heat exchanger description evaporator condenser tube material copper copper fin type...

  • Page 13

    S%(' , cooling capacity kw 2.50-2.55 moisture removal l/h 1.40 power source phase v cycle single 220-230 50 airflow method outlet intake side view top view air circulation indoor air (low) m 3 /min 7.36 — indoor air (medium) m 3 /min 8.29 — indoor air (high) m 3 /min 9.3 — outdoor air m 3 /min — — n...

  • Page 14

    S%(' , air circulation type cross-flow fan propeller fan motor type induction (4 pole) induction (4 pole) input w 38.4 59.6 rated output w 13 15 fan speed low rpm 870±60 — medium rpm 980±60 — high rpm 1100±60 880±50 heat exchanger description evaporator condenser tube material copper copper fin type...

  • Page 15

    S%(' , cooling capacity kw 3.50-3.55 moisture removal l/h 2.1 power source phase v cycle single 220-230 50 airflow method outlet intake side view top view air circulation indoor air (low) m 3 /min 7.1 — indoor air (medium) m 3 /min 8.0 — indoor air (high) m 3 /min 8.8 — outdoor air m 3 /min — — nois...

  • Page 16

    S%(' , air circulation type cross-flow fan propeller fan motor type induction (4 pole) induction (4 pole) input w 38.4 45.9 rated output w 13 20 fan speed low rpm 980±60 — medium rpm 1110±60 — high rpm 1220±60 680±50 heat exchanger description evaporator condenser tube material copper copper fin typ...

  • Page 17

    5! 6(71%*()%* 17 ,p8.

  • Page 18

    18 ,p8.

  • Page 19

    19 ,p8.

  • Page 20

    9! :12-(;1-3'()% 1 6(3;-37 9z"z! 9z+z! 20 ,p8 9z+z! 20 ,p8 20 ,p8.

  • Page 21

    4! @>)&a 6(3;-37 4z"z! 21 ,p8 21 ,p8.

  • Page 22

    4z+z! 22 ,p8 22 ,p8.

  • Page 23

    B! C(-(%; 6(3;-37 bz"z! 23 ,p8 23 ,p8.

  • Page 24

    Bz+z! 24 ,p8 24 ,p8.

  • Page 25

    O(71 61>3= /321'= p$')73'(& :1*'3-'(%; p%'(h2-11[(%; • if temperature of evaporator is lower than 2°c continuously for 4 minutes, the compressor will cease to prevent the evaporator from freezing. Fan speed setting will not be changed. • when temperature of evaporator reaches 10°c, compressor will r...

  • Page 26

    P$')73'(& #3% /011. X).1 o(71 w-30n 2)- &))>(%; d01-3'()% 6$-(%; (%; x).1 d01-3'()%j $*1 -17)'1 &)%'-)> ') *1>1&' p$')73'(& #3% /011.Z • fan speed will be at the point between "high speed" and "medium speed". • deodorization control. 26 ,p8.

  • Page 27

    O(71 61>3= /321'= ,-)'1&'()% p%'( #-11[(%; p%'(h-1l1-*1 p$')73'(& #3% /011. 8z+z! /)2' 6-= x).1 d01-3'()% • when selecting soft dry mode operation, the operation will be cooling until the room temperature reaches the set temp on the remote control, and then soft dry will be activated. (during soft d...

  • Page 28

    O(71 w-30n 2)- *)2' .-= )01-3'()% 28 ,p8.

  • Page 29

    O(71 61>3= /321'= ,-)'1&'()% dl1->)3. ,-)'1&'()% p%'(h:1l1-*(%; ,-)'1&'()% 9hi3= k3>l1 c3-7 m))'(%; &)%'-)> • when turning on the unit by heating mode operation, indoor fan will be activated when temperature of indoor heat exchanger reaches 30°c. • warm booting operation ends when temperature of ind...

  • Page 30

    P$')73'(& #3% 7).1 )01-3'()% o(71 ;-30n 2)- n13'(%; 7).1 )01-3'()% when selecting automatic fan mode by remote control during heating mode operation, the fan will operate at different speed under different conditions according to the temperature of indoor heat exchanger. 30 ,p8.

  • Page 31

    61(&1 deice operation is to protect the outdoor unit from freezing. • normal deice operation deicing starts 30 minutes after heating mode operation or 60 minutes after the latest deicing operation.If temperature of outdoor piping,tested by trs,falls to -3°c (trs off) or below for continuously 50 sec...

  • Page 32

    O(71 w-30n 2)- v)-73> 61(&(%; d01-3'()% o(71 w-30n 2)- dl1->)3. 61(&(%; 32 ,p8.

  • Page 33

    /'3%.3-. 2)- .1'1-7(%(%; )01-3'()% 7).1 8z9z! P$')73'(& x).1 d01-3'()% #)- ,$.1.Z #(-*' 61'1-7(%3'()%_ /1&)%. 61'1-7(%3'()%_ one hour after the above determination, the unit will operate according to the table below. 1. Indoor fan operates at super low speed for 20 seconds. 2. After judging indoor a...

  • Page 34

    O(71 ;-30n 2)- p(- 3'()% x).1 d01-3'()% 8z4z! P(- 3'()% x).1 d01-3'()% ], 1. An additional heater may make the warm air evenly covering each corner of the room. 2. When the temperature near the ceiling reaches the setting temperature, air circulation mode operation commences at low airflow volume. I...

  • Page 35

    8zbz! F%.))- #3% x)')- • automatic fan speed control when automatic fan speed set,the available range for fan speed is from h to slo • manual fan speed control • basic fan speed can be manually adjusted (lo, med,hi) by using the fan speed selection button. @3*(& #3% /011. :)'3'(%; /011. D2 f%.))- #3...

  • Page 36

    P(-2>)i 6(-1&'()% p$')h&)%'-)> p(-2>)i .(-1&'()% 73%$3> &)%'-)> 8z8z! P(-2>)i 6(-1&'()% • when set at airflow direction auto-control with remote control, the louver swings up and down as shown in the table below. • the louver does not swing when the indoor fan stops during operation. • when stop the...

  • Page 37

    Ez"z! @12)-1 f%*'3>>3'()% cp:vfvw fv6dd: svfo dso6dd: svfo e! F%*'3>>3'()% ■ engage dealer or specialist for installation. If installation done by the user is defective, it will cause water leakage, electrical shock or fire. ■ use the specified cable(1.5mm 2 ) and connect tightly for indoor/outdoor ...

  • Page 38

    38 ,p8.

  • Page 39

    Ez+z! D$'>(%1 )2 (%*'3>>3'()% f%*'3>>3'()% i)-a* f%*'3>>3'()% 03-'* :1`$(-1. '))>* "z f%*'3>>3'()% )2 (%.))-j )$'.))- $%(' ● installation plate ● a level gauge 1) select best location........P.40 ● 4 wooden screws ● philips screw driver 2) indoor unit installation........P.41 ● 4 anchor bolts ● elec...

  • Page 40

    Ez5z"z"z! F%.))- $%(' • there should not be any heat source of steam near the unit. • there should not be any obstacles to prevent the air circulation. • a place where air circulation will be good. • a place where drainage can be easily obtained. • a place where noise prevention is taken into consid...

  • Page 41

    Ez5z+z! F%.))- $%(' (%*'3>>3'()% the mounting wall is strong and solid enough to prevent it from vibration. Ez5z+z"z! X)$%' 'n1 (%*'3>>3'()% 0>3'1 )% 'n1 i3>> i('n 2)$- (%*'3>>3'()% 0>3'1 2(t(%; *&-1i*z (if mounting the unit on the concrete wall, consider using anchor bolts.) • always mount the inst...

  • Page 42

    Ez9z"z"z! 1 • use the accessory piping kit or pipes purchased locally. • measure the distance between the indoor and the outdoor unit. • cut the pipes a little longer than measured distance. • cut the cable a 1.5m longer than the pipe length. Model pipe size gas side liquid side pa7cke/pc7cke pa9cke...

  • Page 43

    Remove the indoor piping • pull the tube out of chassis. #)- 'n1 -(;n' 0(0(%; 1. Pull the tube out of chassis. 2. Insert the tube and drain hose into the hole. 3. Insert the connecting cable into the indoor unit through the hole. • do not connect the unit to power supply. • make a small loop with th...

  • Page 44

    #)- 'n1 >12' *(.1 0(0(%; 1. Route the indoor tubing with the drain hose to the hole. • pull out the drain hose. • exchange the hose and cap. 2. Insert the piping and connecting cable to indoor side through the hole. 3. Insert the connecting cable into the indoor unit • do not connect the cable to th...

  • Page 45

    5. Connecting the piping to the indoor unit • align the center of the piping and sufficiently tighten the flare nut with fingers. • finally, tighten the flare nut with torque wrench until the wrench clicks. When tightening the flare nut with torque wrench, ensure the direction for tightening follows...

  • Page 46

    Ez4z! F% &3*1 )2 17m1..1. ,(0(%; #)- 'n1 17m1..1. 0(0(%; follow the same procedure for left rear and left piping. Ez4z"z! :10>3&1 'n1 .-3(% n)*1 ez4z+z! @1%. 'n1 17m1..1. 0(0(%; • use a spring bender or equivalent to bend the piping so that the piping is not crushed. Ez4z5z! F%*'3>> 'n1 (%.))- $%('z...

  • Page 47

    Ezbz"z! $%(' 1. Align the centre of the piping and sufficiently tighten the flare nut with fingers. 2. Finally tighten the flare nut with torque wrench until the wrench clicks. ● when tightening the flare nut with torque wrench, ensure the direction for tightening follows the arrow of the wrench. Mo...

  • Page 48

    Ez8z"z! 1. Remove the front grille from the cabinet when removing the front grille for maintenance purposes, etc, carry out by the following procedures. A. Set the vertical airflow direction louver (1) to the horizontal position. B. Remove the two caps on the front grille as shown in the illustratio...

  • Page 49

    Ez8z+z! 1 ') 'n1 (%.))- $%(' 1. The inside and outside connecting cable can be connected without removing the front grille. 2. Connecting cable between indoor unit and outdoor unit shall be approved polychloroprene sheathed 3 (pc7cke, pc9cke, pc12cke) or 5 (pa7cke, pa9cke, pa12cke) x 1.5 mm 2 flexib...

  • Page 50

    Ezez! O1*' :$%%(%; ezez"z! = 1. Connect the power supply cord to independent power supply. • circuit breaker is necessary. 2. Prepare the remote control • insert two batteries • remove the cover from the back of the remote control. Insert two batteries • be sure that the (+) and (-) directions are c...

  • Page 51

    G! +hi3=j 5hi3= k3>l1 2-way valve (liquid side) 3-way valve (gas side) works shaft position shaft position service port shipping close closed closed (with valve cap) (with valve cap) (with cap) air purging (installation and re- installation) open closed open (counter-clockwise) (clockwise) (push-pin...

  • Page 52

    Gz"z! Rl3&$3'()% )2 f%*'3>>3'()% :1`$(-1. '))>*_ hexagonal wrench, adjustable wrench, torque wrench, wrench to hold the joints, gas leak detector, charging set and vaccuum pump 1. *(.1 )2 3 &n3-;(%; *1' 3%. 'n1 *1-l(&1 0)-' )2 'n1 5hi3= l3>l1z be sure to connect the end of the charging hose with the...

  • Page 53

    1. Confirm that both 2-way and 3-way valves are set to open positions. • remove the valve stem caps and confirm that the valve stems are in the open position. • be sure using a hexagonal wrench to operate the valve stems. 2. Operate the unit for 10-15 minutes. 3. Stop operation and wait for 3 minute...

  • Page 54

    ]:1h(%*'3>>3'()%^ 1. *(.1 )2 3 &n3-;(%; *1' 3%. 'n1 *1-l(&1 0)-' )2 'n1 5hi3= l3>l1z be sure to connect the end of the charging hose with the push pin to the service port. 2. L3&$$7 0$70z 3. O$-% )% 'n1 0)i1- *i('&n )2 'n1 l3&$$7 0$70 3%. 73a1 *$-1 'n3' 'n1 %11.>1 (% 'n1 ;3$;1 7)l1* 2-)7 ? &7\; ]? X...

  • Page 55

    Gz9z! @3>3%&1 -12-(;1-3%' )2 'n1 +hi3=j 5hi3= l3>l1* ]w3* >13a3;1^ ,-)&1.$-1 1. Confirm that both 2-way and 3-way valves are set to the open position. 2. Connect the charge set to the service port of the 3-way valve. • leave the valve on the charge set closed. • connect the charge hose with the push...

  • Page 56

    Gz4z! Rl3&$3'()% ]f%*'3>>3'()%^ ]v) -12-(;1-3%' (% 'n1 -12-(;1-3'()% &=&>1^ ,-)&1.$-1 1. Connect the vacuum pump to the charge set´s centre hose. 2. Evacuation for approximately 1 hour. • confirm that the gauge needle has moved toward-76cmhg (-0.1mpa) [vacuum of 4 mmhg or less]. 3. Close the valve (...

  • Page 57

    1. Connect the charge hose to the charging cylinder • connect the charge hose which was disconnected from the vacuum pump to the valve at the bottom of the cylinder. • if you are using a gas cylinder also use a scale and reverse the cylinder so that the system can be charged with liquid. 2. Purge th...

  • Page 58

    • f%*01&'()% ,)(%'* 2)- 'n1 (%.))- 1>1&'-)%(& &)%'-)>>1- 1. Open the front grille and cover of the control board, the electronic controller, signal receiver and indicators can be seen. • :17)l3> 0-)&1.$-1 2)- 'n1 23% 7)')- 1. Remove the connector cn-mtr of fan motor, and connector cn-stm of step fan...

  • Page 59

    3. Remove the fan motor. Loosen the fan motor securing screw at the junction of the cross fan. (see #(; 4) remove the special tab, and pull the fan motor out. (see #(; b, #(; 8) #(; 4 #(; b #(; 8 59 ,p8.

  • Page 60

    • :17)l3> 0-)&1.$-1 )2 'n1 &-)** 2>)i 23% 1. Remove the fan motor. (refer to the removal procedure of fan motor, #(; e) remove the securing screw of the front grille, pull the front grille down towards you. 2. Loosen the bearing on the left side of the cross flow fan.(#(; g ) 3. Take off the securin...

  • Page 61

    • :17)'1 &)%'-)> -1*1' if the display is chaotic or can not be adjusted, use a pin to gently press reset button to reset the remote control to the original set by manufacturer.(#(; "" ) #(; "" 61 ,p8.

  • Page 62

    :12-(;1-3'()% &=&>1 *=*'17 in order to diagnose malfunctions, make sure that there are no electrical problems before inspecting the refrigeration cycle. Such problems include insufficient insulation, problem with the power source, malfunction of compressor or fan. The normal outlet air temperature a...

  • Page 63

    ""z"z! :1>3'()%*n(0 m1'i11% 'n1 &)%.('()% )2 3(- &)%.('()%1- 3%. 0-1**$-1 3%. 1>1&'-(& &$--1%' cooling mode heating mode condition of the air conditioner low pressure high pressure electric current during operation low pressure high pressure electric current during operation insufficient refrigerant...

  • Page 64

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  • Page 65

    ■ (%; &n3-3&'1-(*'(&* 65 ,p8.

  • Page 66

    ■ \13'(%; &n3-3&'1-(*'(&* 66 ,p8.

  • Page 67

    "5!Rt0>).1. K(1i 67 ,p8.

  • Page 68

    "9!:10>3&171%' ,3-'* u(*' ,p8 no. Description&name q’ty cs-pa7cke cs-pc7cke cs-pc9cke re 1 chassis complete 1 cwd50c1353 cwd50c1348 cwd50c1348 2 fan motor 1 cwa921115 cwa921115 cwa921115 3 cross flow fan complete 1 cwh02c1025 cwh02c1025 cwh02c1025 4 evaporator 1 cwb30c1423 cwb30c1447 cwb30c1448 5 in...

  • Page 69

    ,pg no. Description&name q’ty cs-pa9cke cs-pa12cke cs-pc12cke re 1 chassis complete 1 cwd50c1350 cwd50c1350 cwd50c1350 2 fan motor 1 cwa921115 cwa921115 cwa921115 * 3 cross flow fan complete 1 cwh02c1025 cwh02c1025 cwh02c1025 4 evaporator 1 cwb30c1402 cwb30c1402 cwb30c1403 5 intake air sensor holder...

  • Page 70

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  • Page 71

    "b!:10>3&171%' ,3-'* u(*' no. Description&name q’ty cu-pa7cke cu-pc7cke cu-pc9cke re 1 base ass´y 1 cwd52k1092a cwd52k1092a cwd52k1093a 2 fan motor 1 cwa921129 cwa92263 cwa92263 3 holder-fan motor 1 cwd541058 cwd541058 cwd541058 4 fixing screw-fan motor 4 cwh55027 cwh55027 cwh55027 5 propeller fan 1...

  • Page 72

    "8!Rt0>).1. K(1i 72 ,p8.

  • Page 73

    "e!:10>3&171%' ,3-'* u(*' no. Description&name q’ty cu-pa9cke cu-pc12cke cu-pa12cke re 1 chassis ass´y 1 cwd50k2068a cwd50k2067a cwd50k2059a 2 fan motor bracket 1 cwd541041 cwd541041 cwd541020 3 screw-fan motor bracket 2 4580399 4580399 cwh551060 4 fan motor 1 cwa951198 cwa951192 cwa951194 * 5 screw...

  • Page 74

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  • Page 75

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  • Page 76

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  • Page 77

    "gz+z! ,:fvor@ 77 ,p8 77 ,p8 77 ,p8.

  • Page 78

    +?!Rur ], cs/cu-pc7cke cs/cu-pc9cke 78 ,p8 ], cs/cu-pc7cke cs/cu-pc9cke 78 ,p8.

  • Page 79

    Cs/cu-pc7cke cs/cu-pc9cke 79 ,p8.

  • Page 80

    +?Z"z! Rur , 80 ,p8 , 80 ,p8.

  • Page 81

    +?Z+z! ,:fvor@ , 81 ,p8 , 81 ,p8.

  • Page 82

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  • Page 83

    6 7 8 9 10 jp3 rx r26 c07 0.1 r36 1k 3.9k 4 3 2 1 r48 510 pc01 tlp620-gb 14v b01 c17 3300p 35v 5 4 7 1 t01 a401030 znr01 511 c03 0.1 ac 250v r47 39k 2ws r57 39k 2ws l01 a431036 ssr01 znr03 511 c19 0.047 ac 250v c-fm 400v 1.5 1 3 5 cn-fm (vh5-3) ac(ht) 150v 2a fuse ry-pwr 1 2 3 (xh3) cn-fb fm motor r...

  • Page 84

    +"z"z! Rur , 84 ,p8 , 84 ,p8.

  • Page 85

    +"z+z! ,:fvor@ , 85 ,p8 printed in china , 85 ,p8 printed in china printed in china.