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Panasonic DMP-BD45GA Service Manual - 3 Service Navigation

Summary of DMP-BD45GA

  • Page 1

    ©panasonic corporation 2010. Unauthorized copying and distribution is a violation of law. Order no.Chm10030 08ce blu-ray disc player model no. Dmp-bd45ga dmp-bd45gc dmp-bd45gn dmp-bd45gw dmp-bd45gt dmp-bd45pu dmp-bd65gn dmp-bd65pu dmp-bd65px vol. 2 colour (k).......................Black type.

  • Page 2

    2.

  • Page 3: Table of Contents

    3 table of contents page page 1 safety precautions----------------------------------------------- 4 1.1. General guidelines ---------------------------------------- 4 1.2. Caution for fuse replacement--------------------------- 4 2 warning ------------------------------------------------------------...

  • Page 4: 1 Safety Precautions

    4 1 safety precautions 1.1. General guidelines 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, see to it that all the protective devices such as insulation barriers, ins...

  • Page 5: 2 Warning

    5 2 warning 2.1. Prevention of electrostatic discharge (esd) to electrostatic sensitive (es) devices some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called elec- trostatic sensitive (es) devices. Examples of typical es devices are in...

  • Page 6

    6 2.2. Service caution based on legal restrictions 2.2.1. General description about lead free solder (pbf) the lead free solder has been used in the mounting process of all electrical components on the printed circuit boards used for this equipment in considering the globally environmental conservat...

  • Page 7: 3 Service Navigation

    7 3 service navigation 3.1. Combination of multiple pressing on the remote control press multi-buttons (in combination) on the remote control simultaneously for operations, such as initialization or service mode, etc. There are no multiple pressing functions on the previous remote controls, thus, pl...

  • Page 8

    8 3.2.2. Nondisclosure mode 1 (combination of multiple pressing: [6] [7] [yellow]) press and hold [6] [7] [yellow] on the remote control simultaneously for 5 sec., then [50 ret] is displayed on fl display window. 3.2.3. Nondisclosure mode 2 (combination of multiple pressing: [5] [9] [red]) press and...

  • Page 9: 4 Service Mode

    9 4 service mode 4.1. Self-diagnosis and special mode setting 4.1.1. Self-diagnosis functions self-diagnosis function provides information for errors to service personnel by “self-diagnosis display” when any error has occurred. U** and f** are stored in memory and held. You can check latest error co...

  • Page 10

    10 4.1.2. Special modes setting f58 drive hardware error when drive unit error is detected, the event is saved in memory. No display no display f74 hdmi device key communica- tion error. This error is displayed when the information error is occurred at hdmi device key loading. No display f75 hdmi in...

  • Page 11

    11 service mode setting every kind of modes for servicing. *details are described in 7.1.3. (bd) service mode at a glance. Turn the power off. Press the [5] [9] and [r] button simultaneously for five seconds, then [70 ret] is displayed on fl. Press the [ ] or [ ] button to select until [80 srv] is d...

  • Page 12

    12 demonstration lock/unlock ejection of the disc is prohibited. The lock setting is effective until unlocking the tray and not released by main unit initialization of service mode. *when lock the tray. “lock” is displayed for 3 seconds. When the power is on (ss mode), press [play] and [open/close] ...

  • Page 13

    13 4.1.3. Service modes at a glance information necessary for service can be displayed. Service mode setting: 1. Turn the power off. 2. Press the [5] [9] and [r] button simultaneously for five seconds, then [70 ret] is displayed on fl. 3. Press the [ ] or [ ] button to select until [80 srv] is displ...

  • Page 14

    14 drive application check checking whether the drive is applicable drive or not. Press [0] [3] in service mode. Drive check simple quality of bd drive *if the date of the present or the trouble occurred time is incorrect, it may be not able to judge correctly. Press [3][8] in service mode. Laser us...

  • Page 15

    15 bd drive last error bd drive error code display. 1. Error number is displayed for 5 seconds. 2. Time when the error has occurred is display for 5 seconds. Yy: year mm: month dd: day 3. Last drive error (1/2) is displayed for 5 seconds. 00 : bad disc 03 : bad disc 04 : bad disc or drive malfunctio...

  • Page 16

    16 6. Disc maker id is displayed for 5 seconds. 7. Factor of drive error (hexadeci- mal) occurring is left displayed. In case that the maker cannot be identified, display is blackout. Item fl display key operation mode name description (remote controller key).

  • Page 17

    17 8. When the last error doesn't exist . Cec (h) output check check of the cec terminal high output of hdmi. Press [5] [5] in service mode. Cec (l) output check check of the cec terminal low output of hdmi. Press [5] [6] in service mode. Manufacturing date read out the manufacturing date of the uni...

  • Page 18

    18 initialization of error code last error code information stored by timer is deleted. (write in f00) press [9] [8] in service mode. Initialization of the service mode last drive error, error history and error code information stored on the unit are initialized to factory setting. Press [9] [9] in ...

  • Page 19: 5 Service Fixture & Tools

    19 5 service fixture & tools part number description compatibility rfkz0215 extension cable (power p.C.B. - fl p.C.B. / 12 pin) same as br570 series rfkz0216 extension cable (power p.C.B. - digital p.C.B. / 23 pin) same as br570 series rfkz03d01ks lead free solder (0.3mm/100g reel) same as bd60 seri...

  • Page 20

    20 6 block diagram 6.1. Digital p.C.B. Regulator block diagram digital p.C.B. Regulator block diagram 19,20,21,22 p58001 p1102 (reg.Pw_d3.3v) ic58003 sw vcc 3 fb 5 7 2 en pw_d3.3v pw_1.8v pw_d1.2v_a pw_d1.2v_c +5v pw_3.3v pw_3.3v ic51001-vddr,vdda ic51001-vddio,vddiock ic51001-vdd,vddusb, ic56036-vd...

  • Page 21

    21 6.2. Analog video/audio block diagram (audio d/a converter) ic54002 (peaks-pro2) ic51001 bick sdti lrck csn cclk cdti 3 6 7 8 4 5 pio15 sbt3 sbo3 d12 a13 b13 e1 c14 b14 audio_digital ao2bck b12 ao2iec ckg_bck_a ckg_opitec_a g_adac_mix_a ckg_lrck_a ao2dmix ao2lrck s_sbi3_b s_sbt3_b s_sbo3_b audio ...

  • Page 22

    22 6.3. Timer block diagram dp7001 display timer sg1 sg1-sg18 gr1-gr7 p1 f+ f+ f- f- p2 p3 p4 p5 p6 p7 p8 p9 p10 p11 p12 p13 p14 p15 p16 7g 6g 5g 4g 3g 2g 1g sg16 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 6 p17 5 p18 4 29 sg17 31 sg18 32 gr7 gr1 36 42 8 9 10 11 12 13 7 regulator block section ...

  • Page 23

    23 6.4. Digital (back end section) block diagram xintm(tbus) 1 3 4 6 7 9 10 12 16 15 1 2 4 5 1 video audio tc- prmc0-11_b 2 tc- prmy0-11_b 3 tc- g_hd1_d0-3_b l56007 l56008 audio signal video signal jk56001 hdmi jack d2+ d2- d1+ d1- d0+ clk+ d0- clk- hdmisda hdmiscl 13 cec 19 hotplg 18 +5v r33 t33 v3...

  • Page 24

    24 6.5. Ic pin terminal chart ic pin terminal chart ( tc 1 - tc 12) port name pin no pin no port name port name pin no pin no port name port name pin no pin no port name vo1c0 b4 prmc0_b 91 d8 c0dq0 ak20 bus_c0dq0_a bus_c0dq1_a bus_c0dq2_a bus_c0dq3_a bus_c0dq4_a bus_c0dq5_a bus_c0dq6_a bus_c0dq7_a ...

  • Page 25

    25 6.6. Digital (front end section) block diagram ic55005 (laser diode drive) 7 1 8 9 10 mon ldon sdio sclk sen 11 ldout1 13 ldout2 15 ldout3 d30 pad0 n30 p06 m31 p24 m32 p25 m33 p05 c33 rfa b34 rfb b32 ain a32 bin c31 cin b31 din a31 ein c30 fin b30 gin a30 hin a24 pwm1a c23 pwm1b pwm0a pwm0b pwm2a...

  • Page 26

    26 7 schematic diagram 7.1. Interconnection schematic diagram digital p.C.B. Bd drive power p.C.B. Fl p.C.B. P55002 p55001 5 6 7 8 9 10 11 12 13 14 15 16 17 18 2 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 2 1 3 4 p1102 p58001 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 2 1 3 4 5 6 7 8 9 10 1...

  • Page 27

    27 7.2. Bp1 (bp) schematic diagram t15 vss t16 vss t17 vss t18 vss t19 vss t20 vss t29 vss u1 vss u13 vss u14 vss u15 vss u16 vss u17 vss u18 vss u29 vss v3 vss v16 vss v17 vss v18 vss v19 vss v20 vss v21 vss v22 vss v29 vss w2 vss w16 vss w17 vss w18 vss w19 vss w20 vss w29 vss y1 vss y15 vss y17 v...

  • Page 28

    28 7.3. Ex-bus section schematic diagram rx51521 56x4 r51307 r51383 2.2k 1 2 4 6 8 3 5 7 ed7 ed6 ed5 ed4 ed3 ed2 ed1 ed0 ap27 ak24 an26 al24 ea24 ak32 bp1 ext-bus rx51509 56x4 1 2 4 6 8 3 5 7 ap26 am25 ak23 an25 nc nc nc nc nc nc wp we ale nc nc io0 io1 io2 nc io3 cle nc nc nc vss vcc nc nc nc nc vs...

  • Page 29

    29 7.4. Bp1_peri section schematic diagram mii_txer f1 pio7 e6 pio12 w34 pio15 e1 pio9 c1 pio1 ab30 pio8 r34 xirq7 af31 sbi1 w32 bp1 gpio ic51001 ic51001 ic51001 mn2ws0061aff ic51001 ic51001 ic51001 rx51616 56x4 8 7 5 3 1 6 4 2 femode fe xhd_rst dh sd_boot tm r51672 33k sda3 u31 scl3 r33 sda0 eeprom...

  • Page 30

    30 7.5. Bp1_ch0 section schematic diagram ba1(3l) ba0(2l) c3abty000015 a12(2r) a11(7p) a10(2m) a9(3p) a8(8p) a7(2p) a6(7n) a5(3n) a4(8n) a3(2n) a2(7m) a1(3m) a0(8m) udm(3b) ldm(3f) udqs#(8a) udqs(7b) ldqs#(8e) ldqs(7f) dq15(9b) dq14(1b) dq13(9d) dq12(1d) dq11(3d) dq10(7d) dq9(2c) dq8(8c) dq7(9f) dq6...

  • Page 31

    31 7.6. Bp1_ch1 section schematic diagram ba1(3l) ba0(2l) c3absg000060 a12(2r) a11(7p) a10(2m) a9(3p) a8(8p) a7(2p) a6(7n) a5(3n) a4(8n) a3(2n) a2(7m) a1(3m) a0(8m) udm(3b) ldm(3f) udqs#(8a) udqs(7b) ldqs#(8e) ldqs(7f) dq15(9b) dq14(1b) dq13(9d) dq12(1d) dq11(3d) dq10(7d) dq9(2c) dq8(8c) dq7(9f) dq6...

  • Page 32

    32 7.7. Ether section schematic diagram f e d 1 c b a 9 8 7 6 5 4 3 2 vddio_3.3 rxdv rxc rxer gnd gnd gnd gnd gnd gnd vdd_1.8 intrp txc txen txd0 tdx1 tx+ tx- rx+ rx- v1.8_out vdda_1.8 vdda_3.3 vdda_3.3 vdda_1.8 txd2 txd3 col crs led0 ledn nc nc nc nc rxd3 rxd1 rxd0 rxd2 mdc mdio gnd rext xi xo rst#...

  • Page 33

    33 7.8. Fe section schematic diagram (1/2) p55001 k1mn45aa0082 to pick-up unit a- 10 b- 11 gnd 15 w 16 v 17 u 18 vh+ u+ u- vh- closesw gnd opensw ldm+ ldm- 1 2 3 4 5 6 7 8 9 gnd 14 a+ 13 b+ 12 p55002 k1mn18aa0046 to traverse mechanism unit ckb16 ckb24 ckb1 ckb2 ckb3 ckb4 ckb5 ckb6 36 md_bd gnd_bdfpd...

  • Page 34

    34 7.9. Fe section schematic diagram (2/2) d29 pad2 a26 p32 c26 p30 b20 p02 f31 vpd2 g29 vrefpd h29 vref25 d32 hdvref c34 svref e30 vpd f30 vrefpd a32 bin b32 ain b31 din c31 cin b30 gin a30 hin c30 fin a31 ein b34 rfb c33 rfa g30 bdrfb g31 bdrfa c27 iread a33 pad5 n30 p06 h32 rsen pio1 j33 sck pio2...

  • Page 35

    35 7.10. Audio_io section schematic diagram on[h] vout vin 1 2 3 4 5 nc gnd pw_5.9v dn jc_p_on_h tm agnd dn ic54001 c0cbcdg00006 pw_adac5v c54001 0.1 c54003 6.3v 100 c54002 0.1 dgnd dn s_sbi3_b pe s_sbt3_b pe s_sbo3_b pe ic54002 c1ab00003236 vdd 1 mclk 2 bick 3 sdti 4 lrck 5 csn 6 cclk 7 cdti 8 vss1...

  • Page 36

    36 7.11. Dac_hdmi section schematic diagram 9 8 7 6 f 5 4 3 2 1 e d b a nc nc nc nc nc avdd tx2p avss tx2m avdd tx1p avss tx1m avdd tx0p avss tx0m avdd txcp avss txcm pvdd1 ext_swing pvss1 nc nc nc nc nc nc nc nc (hdmi) ic56036 vdd33 vdd33 vss d25 d24 d23 d22 d21 d20 vdd12 d19 d18 d17 d16 d15 d14 d1...

  • Page 37

    37 7.12. Digital_net section schematic diagram cka10 cka13 cka17 cka9 cka7 cka4 cka3 cka2 cka1 cka5 cka6 cka8 cka21 cka23 cka11 pw_x_sw5.9v 5 pw_x_sw5.9v 4 key3 key1 key2 remocon fl_txd fl_clk fl_cs pw_x_sw3.3v nc 14 13 12 11 10 9 8 7 6 fl_dcdc_on_h 1 dr_p_on_h 2 pw_x_sw5.9v sp_save_l pw_x_sw12.2v g...

  • Page 38

    38 7.13. Timer section schematic diagram xintm_out fl_cs[l] fl_clk nc_gnd fl_txd tb us_clk xintp_out 1250hz v_out_mute_h hdmi_cec_out remocon hdmi_moni(cec_in) xintm[tb us] xmpreq[tb us] pf ail[l] sys_pf ail[l] dr_pf ail[l] s_p_sa ve_l vref- fan_dc sd_boo t nc_gnd bp_st a te st andby_led hdmi_p_on[h...

  • Page 39

    39 7.14. Video_out section schematic diagram vout_mute_h tm 1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 9 ic53001 c1ab00003225 pyin bias pbin prin gnd1 gnd2 ctrl vsag vout pbout prout pyout pysag vcc1 vcc2 sd_l tm f e d 1 c b a 9 8 7 6 5 4 3 2 vin g_y_out_d dh g_py_out_d dh g_pb_out_d dh g_pr_out_d dh c530...

  • Page 40

    40 8 printed circuit board 8.1. Digital p.C.B. 8.1.1. Digital p.C.B. (component side) (1/4) p51602 9 1 2 3 4 5 6 7 8 10 ckn10 ckn7 ckn8 ckn5 ckn4 ckn2 ckn1 ckn9 ckn12 lb51602 r51662 r51660 11 12 14 13 c57004 c57005 r57027 x57001 rx57007 r51720 r57071 r51719 lb51701 r51717 r51718 r51721 r51704 r51705...

  • Page 41

    41 8.1.2. Digital p.C.B. (component side) (2/4) 25 20 15 10 5 1 p55001 cl55917 cl55204 cl55517 cl55510 cl55511 c55191 lb51007 c55140 c55135 c51081 c55132 c55137 c55190 c56505 c56506 r51002 r54024 c51005 c51079 c51040 c51043 c51076 c51060 c51071 lb51001 c51062 lb51002 r54025 r54015 r54022 r54002 rx56...

  • Page 42

    42 8.1.3. Digital p.C.B. (component side) (3/4) r57071 lb51 r51715 r51716 c58089 c58090 r58060 r58061 (only for bd45pu/65gn/65pu/65px) (only for bd45pu/ 65gn/65pu/65px) 1 2 3 5 6 p51701 ckq1 ckq2 ckq3 1 2 4 3 t51701 tl58001 tl58002 ic58302 1 2 3 4 5 r58056 r51066 c58031 c58033 c58043 r58062 mk5 lb58...

  • Page 43

    43 8.1.4. Digital p.C.B. (component side) (4/4) r52019 c52024 c52018 r52017 r52016 c52030 rl52029 rl52030 rl52031 rl52032 rl52033 rl52034 c52012 rl52141 r52040 c52020 lb52003 c55135 c51081 c51092 c51012 c51090 c51078 c51091 c51011 c51064 c51020 c51056 c51028 c51027 r52028 r52029 r52018 c51029 c51005...

  • Page 44

    44 8.1.5. Digital p.C.B. (foil side) (1/4) l55003 l55002 f e d digital p.C.B. (foil side) r54011 c54004 c54013 c54002 c54001 c55027 c55001 c55022 c55024 r55023 r55055 r55056 r55061 r55060 c55056 c55038 c55036 r55032 c55031 c55040 mk16 rx55106 c55033 c55034 c55035 c55032 c55080 c55081 c55083 c55084 c...

  • Page 45

    45 8.1.6. Digital p.C.B. (foil side) (2/4) c55034 c55035 c55032 c55080 c55081 c55083 c55109 c55103 lb55004 c55107 r55160 r55204 ic57005 c57021 c51606 r51654 lb51601 r51664 c51607 c57009 cl57012 r57043 r57065 rx57009 r57002 r57067 r57066 cl57050 cl57052 cl57006 cl57007 cl57063 c57013 r51712 r51386 r5...

  • Page 46

    46 8.1.7. Digital p.C.B. (foil side) (3/4) 5 4 3 2 1 c b a (foil side) cl59016 cl59017 cl59018 cl59011 cl59020 cl59019 cl59026 c59005 c59006 ck53001 ck53002 mk23 r59013 r59075 r59076 r59014 cl59012 cl59023 cl59024 ckk8 ckk10 ckk6 ckk4 ckk5 ckk2 ckk1 ckk3 ckk7 r59024 r59021 c59018 c59017 r59022 r5902...

  • Page 47

    47 8.1.8. Digital p.C.B. (foil side) (4/4) 9 8 7 6 5 r51386 c51703 c58015 c58023 r51701 r51702 r51708 r58002 r58003 r58057 r58022 r58021 c58017 r58023 r58024 r58031 c58049 c58067 q58006 c58086 r51709 r51710 r51703 c58024 c58025 r51385 lb51301 c52047 rl52130 rl52129 rl52067 c52046 rl52068 rl52069 rl5...

  • Page 48

    48 8.1.9. Digital p.C.B. Address information ip55004 e-7 c ip55005 e-7 c q55001 e-4 c q56001 b-3 f q56002 a-3 f q56003 a-3 f q56004 b-3 f q56005 b-3 f q58003 b-4 c q58004 b-3 c q58006 b-6 f qr53001(65gn/pu/px) d-3 f qr53002(45ga/gc/gn/ gw/gt/pu) d-2 f qr58001 b-7 f ic51001 c-5 f ic51301 d-7 f ic5170...

  • Page 49

    49 9 exploded view and replacement parts list 9.1. Exploded views 9.1.1. Mechanism section 144-5 144-6 144 144-4 144-3 144-2 144-1 137 135 136 134.

  • Page 50

    50 9.1.2. Mechanical replacement parts list notes: *important safety notice: components identified by mark have special character- istics important for safety. Furthermore, special parts which have purposes of fire- retardant (resistors), high-quality sound (capacitors), low- noise (resistors), etc....

  • Page 51

    51 9.2. Electrical replacement parts list notes: *important safety notice: components identified by mark have special character- istics important for safety. Furthermore, special parts which have purposes of fire-retardant (resistors), high-quality sound (capacitors), low-noise (resistors), etc. Are...

  • Page 52

    52 c52030 f1g1a1040006 10v 0.1u 1 c52032 f1g1a1040006 10v 0.1u 1 c52034 f1g1a1040006 10v 0.1u 1 c52036 f1g1a1040006 10v 0.1u 1 c52042 f1g1a1040006 10v 0.1u 1 c52044 f1g1a1040006 10v 0.1u 1 c52046 f1g0j105a031 6.3v 1u 1 c52047 f1g1a1040006 10v 0.1u 1 c52048 f1g0j105a031 6.3v 1u 1 c52049 f1g0j105a031 ...

  • Page 53

    53 c55072 f1g0j1050007 6.3v 1u 1 c55075 f1g0j1050007 6.3v 1u 1 c55080 f1h0j4750004 6.3v 4.7u 1 c55081 f1g1e472a086 25v 4700p 1 c55082 f1g1e472a086 25v 4700p 1 c55083 f1g1e472a086 25v 4700p 1 c55084 f1g1e472a086 25v 4700p 1 c55103 f1g1c104a077 16v 0.1u 1 c55104 f1j1e104a137 25v 0.1u 1 c55107 f1h1a684...

  • Page 54

    54 d58001 b0acck000005 diode 1 e.S.D. D58002 b0jcnd000021 diode 1 e.S.D. D58007 b0jcmd000060 diode 1 e.S.D. D58008 b0jcmd000060 diode 1 e.S.D. Fl56003 f1h0j4740004 filter 1 fl56004 f1h0j4740004 filter 1 ic51001 mn2ws0061aff ic 1 bd45pu/ 65px/ 45ga/ 45gc/ 45gw/ 45gt/ 45gn/ 65gn e.S.D. Ic51001 mn2ws00...

  • Page 55

    55 lb59004 j0jgc0000020 coil 1 bd65pu/ 65px/ 65gn lb59005 j0jgc0000020 coil 1 bd65pu/ 65px/ 65gn p51601 k1ka06aa0083 connector(6p) 1 p51602 k1na09e00099 sd card connector 1 p51701 k1fy104b0011 connector(10p) 1 bd45/ 65pu/ 65px/ 65gn p55001 k1mn45aa0082 connector(45p) 1 p55002 k1mn18aa0046 connector(...

  • Page 56

    56 r52238 d0ha271za001 1/32w 270 1 r53004 erj3geyf750v 1/10w 75 1 bd65pu/ 65px/ 65gn r53005 erj3geyf750v 1/10w 75 1 bd65pu/ 65px/ 65gn r53006 erj3geyf750v 1/10w 75 1 bd65pu/ 65px/ 65gn r53008 erj2gej470x 1/16w 47 1 r53015 erj2gej223x 1/16w 22k 1 bd45pu/ 45ga/ 45gc/ 45gw/ 45gt/ 45gn r53023 erj3geyf75...

  • Page 57

    57 r58053 erj3rbd103v 1/16w 10k 1 r58054 erj2gej4r7x 1/16w 4.7 1 r58056 erj3geyj222v 1/10w 2.2k 1 r58057 erj6geyj100v 1/10w 10 1 r58060 erj3rbd182v 1/16w 1.8k 1 r58061 erj3rbd162v 1/16w 1.6k 1 r58062 erj3rbd112v 1/16w 1.1k 1 r59001 erj2gej330x 1/16w 33 1 bd65pu/ 65px/ 65gn r59002 erj2gej330x 1/16w 3...

  • Page 58

    58 vxy2079t drive unit 1 safety ref. No. Part no. Part name & description pcs remarks.

  • Page 59

    59 10 schematic diagram for printing with a4 size.