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Panasonic FA-DS72 Service Manual & Parts Manual

Manual is about: Panasonic FP-7818; FP-7824; FP-7830; FP-7835; FP-7845; FP-7850 (Plain Paper Copier); FA-S620; FA-S660 (Staple Sorter); FA-DS72; FA-DS82 (System Console)

Summary of FA-DS72

  • Page 1

    Order no. Oed9909380b8 © 1999 matsushita graphic communication systems, inc. All rights reserved. Unauthorized copying and distribution is a violation of law. Fp-7818/7824/7830/7835/7845/7850 service manual service manual parts manual plain paper copier fp-7818/7824/7830 fp-7835/7845/7850 staple sor...

  • Page 2

    Warning this service information is designed for experienced repair technicians only and is not designed for use by the general public. It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product. Products powered by electricit...

  • Page 3

    This manual dose not contain descriptions of pcb connector and signal information and sub assemblies operation which are discribed and unchanged in the fp-7718/7722/7728/7735/7742/7750 service manual. For those items not covered in this manual, please refer to the fp-7718/7722/7728/7735/7742/7750 se...

  • Page 4

    Contents / index i. Introduction 1.1 specification ..................................................................................... 1-1 1.2 features ............................................................................................ 1-3 1.3 system configuration ...........................

  • Page 5

    Iv. Preventive maintenance 4.1 precautions for periodic maintenance service ................................. 4-1 4.2 maintenance chart ............................................................................ 4-2 4.3 cleaning method ..................................................................

  • Page 6

    Caution: danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to the manufacture's instructions. For sweden, and denmark specialsÄkring: endast av apparatfabrinkanten levererad sÄkri...

  • Page 7

    For u.K. For your safety please read the following text carefully. This appliance is supplied with a moulded three pin mains plug for your safety and convenience. A 13 amp fuse is fitted in this plug. Should the fuse need to be replaced please ensure that the replacement fuse has a rating of 13 amps...

  • Page 9

    1-1 introduction section i introduction 1. 1 specifications 1.Type desk top 2.Copy process electrostatic photographic method 3.Development process two component magnetic brush 4.Maximum original size ledger(11"x17") / a3(297 x 420mm) 5.Copy speed fp-7818 fp-7824 fp-7830 fp-7835 fp-7845 fp-7850 (cpm)...

  • Page 10

    1-2 15.Fusing system heat and pressure 16.Photoreceptor organic photo conductor(opc) 17.Exposure control 7 step digital+photo/auto button 18.Warm up time fp-7818 approx. 40 sec. Fp-7824 approx. 50 sec. Fp-7830 approx. 75 sec. Fp-7835 approx. 75 sec. Fp-7845 approx. 180 sec. Fp-7850 approx. 270 sec. ...

  • Page 11

    1-3 introduction 1. 2 features • introducing qualitative reasoning based adaptive controller copy density control with qualitative reasoning based adaptive controller used for copy density control, optimum copies are maintained for a long time in variable environmental conditions. • user friendly op...

  • Page 12

    1-4 1. 3 system configuration i-adf adf main unit 50 adu 550 sorter paper drawer 550 system console 550 cover storage lcc 3000 accessories fp-7818 fp-7824 fp-7830 fp-7835 fp-7845 fp-7850 fa-ds72 x x fa-ds82 x x x x lcc ( fa-ma301 ) x x number of drawer 1 2 2 2 1 + adu 1 + adu auto duplex unit (fa-ma...

  • Page 13

    1-5 introduction department counter 50 50 100 100 300 300 cover, interleaving, presentation no * no * no * no * yes yes job memory 2 2 2 2 5 5 this service manual is based on the fp-7850. To identify areas where the other models differ, please refer to this chart and the field service manual for eac...

  • Page 14

    1-6 2 1 5 8 3 6 9 0 4 7 1. 4 operation energy saver interrupt key user preset key touch panel display manual key clear/stop key press to stop copy run or clear copy count in display. Print key reset key press to reset all features to initial power-on state. Original size keys multi size key job memo...

  • Page 15

    1-7 introduction no. Keys 8 edge mode 9 book mode 10 memory in/job programs 11 duplexing mode selection (except fp-7818/7824) • using adu 12 2:1 copy (except fp-7818/7824) • using i-adf 13 2-page copy/2 in 1 mode selection (2 in 1 : except fp-7818/7824) no. Keys 1 multi-size feeding (except fp-7818/...

  • Page 16

    1-8 % mm fp-7818/7824 fp-7830/7835 ledger legal letter letter invoice fp-7718 staple sort stack staple sort stack 1 1 2 3 4 5 6 7 13 14 15 16 9 8 17 10 11 18 12 (2) communications monitor (fp-7818/7824/7830/7835) no. Indicator 1 adding paper toner staple (except fp-7818) replacing waste toner bottle...

  • Page 17

    1-9 introduction 1. 5 component location ( outer view ) control panel i-adf adf fp-7818 system console sorter lcc (except fp-7824) bypass sorter fp-7824/7830/7835 lcd touch panel control panel i-adf right cover bypass paper feed cover lcc fp-7845/7850 system console front panel sorter.

  • Page 18

    1-10 (1) inner view 1 half-speed unit 2 full-speed unit 3 lens position sensor 4 thermistor 5 ae sensor 6 main motor 7 lens unit 8 charge corona 9 no.6 mirror 10 slit glass 11 no.4 mirror 12 no.5 mirror 13 led array 14 magnetic roller 15 registration roller 16 bypass pick-up roller 17 bypass paper f...

  • Page 19

    1-11 introduction mirror stepping motor optics drive motor lens stepping motor developer cooling fan toner bottle motor dust collecting fan adu paper length guide motor (fp-7850) adu paper width guide motor (fp-7850) adu drive motor (fp-7850) optics fan optics fan main motor optics fan exhaust fan l...

  • Page 20

    1-12 (3)sensor location mirror home position exposure lamp home position platen cover open/close platen cover angle ae (automatic original density sensor) original size adu detection (fp-7850) toner density copy density adu paper length (fp-7850) adu paper pass 1 (fp-7850) paper exit lens home posit...

  • Page 21

    1-13 introduction (4) solenoid/clutch/discharge lamp location paper feed clutch registration roller clutch discharge lamp middle roller clutch bypass pick-up solenoid paper feed clutch (lower stage) separation solenoid paper exit solenoid (fp-7850) power switch door switch adu clutch (fp-7850) pick-...

  • Page 22

    1-14 1. 6 copy process charger discharge lamp cleaning fusing exit adu paper feed separation transfer developer toner exposure original reduction discharge trimming –dc discharge lamp: transfer/separation fusing: cleaning: primary charge: image exposure: developing: drum surface approximately-800v d...

  • Page 23

    1-15 introduction 1. 7 precautions on set up copy machine performance and the copy quality is subject to and dependant on environmental conditions. To maintain good performance, quality, and safe operation, observe the following precautions: 1) for safe operation and to avoid trouble do not install ...

  • Page 24

    1-16 1. 8 precautions with consumables (1) photoreceptor drum • do not touch the surface (with the hand or anything else). • stand the drum with the drum gear up for storage. • be careful not to smear with saliva, water, oil and so on. • do not place a where the temperature is high. • do not place i...

  • Page 25

    1-17 introduction • there are normally no special problems with storage and transport in a cold climate but, store in a low humidity condition. Do not put supplies near heaters. 5) safety and hygiene toner has the property of easily being wind blown. Toner on skin does not cause any damage to health...

  • Page 26

    Control functions 2-1 section ii control functions 2. 1 image control qualitative reasoning based adaptive controller • even if the toner density is at it's standard level, the copy image may vary with time depending on the characteristics of drum and the environmental variations. To prevent this ch...

  • Page 27

    2-2 • qualitative reasoning based adaptive controller qualitative reasoning based adaptive controller is adaptive control on the basis of quantative reasoning theory. While successively reasoning and learning the change of process characteristics regardless of environmental changes and the variation...

  • Page 28

    Control functions 2-3 amount of carrier passing tdc sensor toner density condition sensor output voltage less high lower than normal much low higher than normal the following controls are necessary for normal control of toner density 1) automatic adjustment of tdc sensor gain (during execution of f8...

  • Page 29

    2-4 2) maintain standard toner density while checking the output voltage of the tdc sensor for every copy, control the timing of toner supply to the developer unit so that the output voltage is 2.5v at all times to keep the toner density constant. Supply toner: supply from reserve tank for 6 seconds...

  • Page 30

    Control functions 2-5 2. 3 trouble avoidance mechanism when some malfunction happens, this mechanism allows regular copy operation without error conditions (service man call) (providing the malfunction does not affect the basic copying operation and the appropriate function is not selected). Appropr...

  • Page 31

    2-6 item error code copier paper feed ( upper ) e2-01 copier paper feed ( lower ) e2-02 system stand paper feed ( upper ) e2-03 system stand paper feed ( middle ) e2-04 system stand paper feed ( lower ) e2-05 system stand paper feed timing e2-10 lcc lift up e2-06 lcc lift down e2-07 duplex unit ( le...

  • Page 32

    Control functions 2-7 2. 4 toner recycling system to maximize the number of copies which can be produced for each bottle, toner cleaned off of the drum needs to be returned to the developer for re-use. Under normal circumstances, the copy process can damage some toner. In addition, other undesireabl...

  • Page 33

    2-8 2. 5 re-try control for paper misfeed • copy paper should pass the paper feed sensor within a specific time after the paper feed clutch turns on. To reduce paper misfeeds due to a slipping paper feed roller, the paper feed clutch turns on again (re-try operation). • when the paper does not reach...

  • Page 34

    Sub assemblies 3-1 section iii sub assemblies 3.1 main drive the driving mechanism of this machine is as follows. Name of motor driving method driving unit main motor dc24v driving • rotation of photo receptor drum • developer unit, paper feed unit, paper transport, fuser unit and paper exit unit pa...

  • Page 35

    3-2 paper size detecting sensor s1 s2 s4 ledger/a3 on off on legal/b4 on on on letter/a4 on off off letter-r/a4r off on off invoice/a5 off off off (1) detecting sheet bypass paper size • the paper size for the sheet bypass is detected by a matrix of sheet bypass paper size sensors which are installe...

  • Page 36

    Sub assemblies 3-3 (2) developing • the developer mixing unit contains developer which is a mixture of fine powder (non-magnetic toner) and fine ferrite carrier. • the developer is mixed by the transport screw and the mixing mill. The toner becomes charged ( + ) and the carrier becomes charged ( – )...

  • Page 37

    3-4 (3) supplying toner the toner hopper unit supplies toner to the developer mixing unit via the reserve tank, so toner addition is done in two stages, by turning the toner hopper motor in either direction: forward direction: the bottle turns (via a spring clutch) to supply toner from the toner bot...

  • Page 38

    Sub assemblies 3-5 (4) toner level detection • when the toner level sensor in the toner hopper detects no toner remaining, and does not detect toner after continuously turning the toner bottle "add toner" is displayed. The copier is disabled. The machine can be used after the user's key input. After...

  • Page 39

    3-6 (5) temperature control the heat roller is provided with two halogen lamps (main heater lamp and sub heater lamp). The main heater lamp turns on during warming up and copying operation. To control the maximum power consumption, the sub heater lamp turns on during warming up and after release of ...

  • Page 40

    Sub assemblies 3-7 (6) automatic detection of original paper size • opening the platen cover by approx. 30 degrees to insert the original, the platen cover angle sensor turns on and four original size detection sensors operate simultaneously. • the original size detection sensors consists of light e...

  • Page 41

    Preventive maintenance 4-1 section iv preventive maintenance the periodic maintenance service is performed by machine cleaning and parts replacements. It is essential to perform these service activities properly for customer satisfacation. The purpose of this service is to maintain the machine perfo...

  • Page 42

    4-2 item service part number q'ty per maintenance cycle (x 1000) unit 80/120 160/240 240/360 320/480 400/600 paper paper feed roller ffpma05411 2 x feed dfp roller ffpma05411 2 x unit pick-up roller ffpma0542 2 x cleaning sheet ffphk0951 2 x (except fp-7818/7824) registration roller ffpma0539 1 repl...

  • Page 43

    Preventive maintenance 4-3 item service part number q'ty per maintenance cycle (x 1000) unit 80/120 160/240 240/360 320/480 400/600 fuser separation finger (upper) ffplk0331 5 x unit separation finger (lower) ffplk0231 4 x thermister ffpbl0015 1 x fuser lamp (850w) h12v085wn2a 1 x cleaning web ffpkm...

  • Page 44

    4-4 4.3 cleaning method • cleaning method for each pm service visit is shown below. 17 20 25 14 19 18 22 9 8 17 24 23 10 1 2 3 7 4 30 5 6 12 21 11 13 16 15.

  • Page 45

    Preventive maintenance 4-5 cloth with water / ipa cloth with water brush / vacuum cleaner / cloth with water cloth with water - clean by cloth with water. - remove toner dust on separation finger. - don’t damage separation finger edge. Cleaning position tool/solvent work/precaution 1 sheet bypass pa...

  • Page 46

    4-6 17 mirror (no.1 ~ 6) 18 lens 19 original size detecting sensor 20 reflector 21 copy density sensor 22 discharge lamp filter 23 led array 24 slit glass ipa 25 platen glass ipa 26 platen mat cloth 27 ozone filter 28 dust collection filter 29 outer cover 30 paper feed roller cleaning position tool/...

  • Page 47

    Preventive maintenance 4-7 4. 4 disassembly and re-assembly pm parts replacement procedure • the replacement procedure of pm parts is as shown below. The replacement cycle of pm parts is shown for the fp-7750/7742. (for other models, refer to the correct service manual.) fuser unit 4-17 optics unit ...

  • Page 48

    4-8 (1) multi-feed bypass part name 1 pick up roller 120k 2 paper feed roller 120k 3 dfp roller 120k 4 torque limiter 1200k 5 registration roller 1080k 6 registration roller 1080k bearing 7 cleaning sheet 600k item cycle 4 3 2 1 5, 6 7 caution magnet clutch welded point welded point “d” cut hook hoo...

  • Page 49

    Preventive maintenance 4-9 sv103 2) replacement of the dfp roller and torque limiter 1) replacement of the pick-up roller/paper feed roller (1)remove the screws and covers. (x 2) (2)disconnect the harness. (3)remove the bypass tray. Note: remove right cover (2 screws). 1 (1)remove the touch ring. (2...

  • Page 50

    4-10 3) replacement of the registration roller and cleaning sheet 4 1) remove the right cover and rear cover. 2) open the front cover. A) open the waste toner bottle cover and remove the bottle. B) turn the toner hopper 180°. 3) pull and turn the developer release knob. 4) remove the drum unit. 5) r...

  • Page 51

    Preventive maintenance 4-11 2 1 4 3 5 (2) paper feed unit part name 1 paper feed roller 120k 2 pick-up roller 120k 3 dfp roller 120k 4 torque limiter 1200k 5 middle roller 1080k cycle item.

  • Page 52

    4-12 1) replacement of the paper feed roller and the pick-up roller 1) remove the right cover and rear cover. 2) open the copier paper feed cover. 3) remove the paper feed cover stopper. Note: move the stopper to the larger hole and remove. 1 2 1) disconnect the harness of the paper feed unit. 2) re...

  • Page 53

    Preventive maintenance 4-13 2) replacement of the dfp roller and the torque limiter 3) replacement of the middle roller 1) conduct the procedure 1 and 2. 2) remove the lower roller cover (2 screws) 3) remove the touch ring. 4) remove the dfp roller. 5) remove the torque limiter. Note: confirm the di...

  • Page 54

    4-14 4 6 7 8 5 1 3 2 (3) developer unit part name 1 cleaning blade 120k 2 drum 120k 3 blade side seal (f) 120k 3 blade side seal (r) 120k 4 corona 360k 5 developer 120k 6 spacer ring (f) 120k 6 spacer ring (r) 120k 7 toner dispersion 600k prevention cover 8 mag-roll stopper (f) 600k 8 mag-roll stopp...

  • Page 55

    Preventive maintenance 4-15 1 1) replacement of the cleaning blade 1) open the front cover. 2) move the toner hopper to front side. 3) pull and turn the developer release lever and release the developer unit. (refer to p. 4–8 step 4) 1) remove the drum unit solenoid cover (1 screw). 2) disconnect th...

  • Page 56

    4-16 2) replacement of the drum / side seal 3) replacement of the charge corona 3a 3b 3c 5 1) conduct the procedure 1 and 2 and take the drum unit out. 2) remove the drum cleaning blade tension spring (refer to p.4-13 step 4). 3) remove the front side screw on the drum shaft. 4) remove the drum shaf...

  • Page 57

    Preventive maintenance 4-17 5) replacement of the spacer ring 1) conduct the procedure 1 and 2 then remove the developer unit. 2) remove the bias terminal (2 screws). 3) remove the c ring and gears on mag-roller. 4) remove the spacer ring (rear). 5) remove the bushing support plate (1 screw). Note: ...

  • Page 58

    4-18 a 7) replacement of the dust collecting filter 6) replacement of the toner dispersion prevention cover/magnetic roller stopper • conduct procedure 1 and 2 then pull out the developer unit. (1)remove the screws (x 2). (2)remove the toner dispersion prevention cover. (3)remove the magnetic roller...

  • Page 59

    Preventive maintenance 4-19 2 1 4 9 10 11 8 3 5 6 7 13 12 (4) fuser unit part name 1 cleaning web roller 120k 2 web pressure roller 1200k 3 fuser lamp 240k 4 heat roller 360k 5 heat roller bearing 600k 6 insulating bushing 360k 7 heat roller gear 600k 8 thermistor 240k 9 separation finger (upper) 48...

  • Page 60

    4-20 1) replacement of cleaning web/web pressure roller (1) open the front cover. (2) swing the toner hopper to the right. (3) remove the fuser unit manual paper feed knob. (1 screw reverse threaded) (4) remove the front cover. A) remove the band. B) slide out the hinge pins. (5) remove the fuser fr...

  • Page 61

    Preventive maintenance 4-21 2) replacement of the fuser lamp/heat roller/heat roller bearing/insulating bushing/ heat roller gear • conduct procedure 1and 2. (1)remove the screws (x 4) (2)remove the heat insulating cover. Note: either loosen pressure screws (x 2) or install fuser shipping screws (x ...

  • Page 62

    4-22 3) replacement of the thermistor 4) replacement of the separation finger (upper/lower) • conduct procedure 5. (3)(4) remove the screw. (5)remove the thermistor. • replace the thermistor. 9 (1)open the fuser exit cover. (2)remove the screws (x 2). (3)remove the separation finger (upper) bracket....

  • Page 63

    Preventive maintenance 4-23 sv506 13 (1)remove the spring (x 2). (2)turn the separation fingers and remove them (x 5). 5) replacement of the pressure roller/roller bearing • remove the heat roller (refer to step 5 to 7). • remove the separation finger upper/lower brackets (refer to 10 and 12). Mark ...

  • Page 64

    4-24 (5) optics unit part name 1 exposure lamp 120k 2 filter a 120k 2 filter b 120k 3 optics filter 120k 4 full speed unit drive belt ✻ 5 half speed unit drive belt ✻ 6 optics drive belt ✻ cycle item 2 1 3 4 5 6 2 ✻ : as required.

  • Page 65

    Preventive maintenance 4-25 1) replacement of the exposure lamp remove upper covers (left/right). 1 (1)remove the screws (x 3). (2)remove the original guide. (3)remove the platen glass. (4)move the full speed unit to the right. 2 sv601 3 (1)remove the screws (x 2). (2)remove the main reflector. Remo...

  • Page 66

    4-26 2) replacement of filter a and b. Replacement of the optics fan filter 4 • conduct the procedure 1. Remove both left and right copier side covers. • peel off the dust prevention filter and replace it with new one..

  • Page 67

    Preventive maintenance 4-27 5 (1)remove the platen cover (or adf/i-adf if installed). (2)remove the copier front cover (refer to page 4-18 step 1). (3)disconnect the lattice connectors of any options (system console and lcc). (4)remove the rear cover (7 screws). 3) replacement of the optics motor be...

  • Page 68

    4-28 sv632 sv630 9 12 remove the optics cover. (1)disconnect the 2 connectors. (2)remove the 2 screws. 10 (1)remove the adf lattice connector bracket (5 screws). (2)remove the optics motor tension spring. (3)remove the left adf hinge receiving bracket/key counter receptacle bracket (3 screws). (4)re...

  • Page 69

    Preventive maintenance 4-29 13 15 (1)loosen the four idler pulley brackets (2 screws each). (2)remove the four optics drive belt tension springs. 16 remove the optics drive belts from the idler pulleys (4 belts). Move the full-speed unit to right until it stops. 14 (1)remove the 2 screws on the full...

  • Page 70

    4-30 17 18 19 (1)remove the e rings (each side). (2)remove the bearings (each side). (3)slide the optics drive shaft to the rear, and remove it. (4)replace the optics drive belts (when one requires replacement, we recommend replacement of complete set of four, due to the complexity of the process). ...

  • Page 71

    Preventive maintenance 4-31 connect the half-speed unit drive belt (1) move the half-speed unit to right until it stops. (2) connect the half speed drive belts (each side). Note: if the half-speed unit has not touched the stopper after the belt is connected, loosen screw on the half-speed unit suppo...

  • Page 72

    4-32 (6) automatic duplex unit (adu) part name 1 paper feed roller 24k 2 storage roller 48k 3 f/r mylar 24k 4 paper feed pad 24k 5 dfp roller 24k item cycle 2 1 5 3 4.

  • Page 73

    Preventive maintenance 4-33 1) replacement of the paper feed roller/storage roller/f/r mylar/feed roller pad (1) remove the screws (x 2). (2) remove the stopper plate. (3) remove the touch rings from the guide plates. (4) disconnect the feed clutch connector. (5) remove the touch rings (x2). (6) mov...

  • Page 74

    4-34 2) replacement of the dfp roller • conduct procedure 1 and 2. • peel off the paper feed pad and replace it. 5 (1)remove the touch rings (x 2). (2)remove the bearing. (3)remove the roller shaft. (4)remove the dfp roller. Note: when re-installing the dfp roller, marked position is front side. • c...

  • Page 75

    Preventive maintenance 4-35 8 5 4 7 3 1 2 (7) main body part name 1 corona cleaner 120k 2 transfer wire 120k 3 separation wire 120k 4 ozone filter 240k 5 ozone filters 240k 6 dust collecting filter 240k (main body) 7 transfer chager 360k 8 discharge lamp 240k item cycle 6.

  • Page 76

    4-36 1) replacement of the charger wire/wire cleaner felt (1)open the front cover. (2)turn the transport lever and lower the transport unit. (3)press down the transfer charger and draw it toward you. 1 • remove the transfer corona. (1)remove the paper guide. (2)remove the charger cover. (3)replace t...

  • Page 77

    Preventive maintenance 4-37 3 4 (rear side) 2) remove the suction fan and the ozone filter to replace them with new ones. (1)remove the rear cover. (2)replace the ozone filter. 4 (left side) 4) replacement of the discharge lamp. (1)open the front cover. (2)turn the toner hopper 180°. (3)remove the 1...

  • Page 78

    5-1 troubleshooting v. Troubleshooting 5.1 service mode in service mode, the technician can check for abnormalities in the copier so the copier can always operate normally. The input/output of major components in every section can be checked. To select the service mode the service mode is selected w...

  • Page 79

    5-2 mode item function remarks f1 1 when the print key is pressed, all displays light up. F2 2 1. One sheet is copied when the print key is pressed. 2. Duplex mode (1 sided original, 2 sided copy or 2 sided original, 2 sided copy) a. Select the 1 sided original 2 sided copy or 2 sided original, 2 si...

  • Page 80

    5-3 troubleshooting mode item function remarks e. Repeat procedures b) and d). 4. 2 sided original, 1 sided copy mode. A. Select the 2 sided original, 1 sided copy mode. B. One sheet is copied normally when the print key is pressed. C. Repeat item b). F3 3 1. Multi copying is initiated by pressing t...

  • Page 81

    5-4 (3) f4 mode 1) input check. Set the copier to service mode and press multi-copy key “4”. Press print key. Select desired code number with multi-copy key. Press print key. Check arrow mark on the touch panel display. Press clear/stop and user preset key to escape service mode. Code function condi...

  • Page 82

    5-5 troubleshooting code function condition message display no. 7 6 5 4 3 2 1 0 04 a) sheet bypass paper detecting paper is not detected. Sensor b) sheet bypass paper size ledger/a3 detection sensor legal/b4-fls letter/a4 letter r/a4r invoice/a5 c) platen open/close sensor platen is open. D) platen ...

  • Page 83

    5-6 code function condition message display no. 7 6 5 4 3 2 1 0 07 a) exhaust fan motor 1 motor is locked. B) exhaust fan motor 2 motor is locked. C) optics fan motor 1 motor is locked. D) optics fan motor 2 motor is locked. E) optics fan motor 3 motor is locked. F) exhaust fan motor 3 motor is lock...

  • Page 84

    5-7 troubleshooting code function condition message display no. 7 6 5 4 3 2 1 0 11 a) system console motor motor is locked. Signal b) system console paper feed cover is closed. Cover sensor c) paper detection sensor 3 paper is not detected. (system console lower paper tray) d) paper limit sensor 3 p...

  • Page 85

    5-8 code function condition message display no. 7 6 5 4 3 2 1 0 14 a) lcc detecting sensor 1 lcc is not installed. B) lcc door open/close sensor door closed. C) lcc detecting sensor 2 lcc is pulled out. D) lcc paper tray lower limit paper tray is beyond the sensor lower limit. E) lcc paper tray uppe...

  • Page 86

    5-9 troubleshooting code function condition message display no. 7 6 5 4 3 2 1 0 20 for fa-s575 a) motor clock sensor signal is detected. B) bin ass'y upper/lower limit switch bin is beyond the upper limit or beyond the lower limit. C) cable safety switch cable is not loose. D) bin ass'y position sen...

  • Page 87

    5-10 code function condition message display no. 7 6 5 4 3 2 1 0 24 for fa-s680 a) bin paper detecting sensor paper is detected. B) paper pass sensor paper is detected. C) staple detecting sensor staple is detected 25 for fa-s680 a) stapler cam sensor cam in home position. B) stapler swing home posi...

  • Page 88

    5-11 troubleshooting 2) output check* activate the door switch before executing output check. Press the print key to start and press the clear/stop key to reset. Code item function 26 timing roller clutch when cn8-12 is +24v, clutch operates. 27 sheet bypass paper feed solenoid when cn5-6 is +24v, s...

  • Page 89

    5-12 code item function 43 key counter when cn119-6 is +24v, count up by one. 44 not used 45 +24v output control when signal is sent from cpu cn1-6 to lvps cn117-5, +24v is supplied to +24v line. 46 lift motor 1 when cn603-1 is +24v, motor rotates, (when duplex unit is not installed.) lifting up (to...

  • Page 90

    5-13 troubleshooting code item function 58 paper feed clutch 2 when cn609-3 is +24v, clutch operates. (system console middle) 59 paper feed solenoid 2 when cn609-4 is +24v, solenoid operates. (system console middle) 60 lift motor 3 when cn605-2 is +24v, motor rotates, (system console lower) lifting ...

  • Page 91

    5-14 code item function 77 paper feed motor forward rotation the motor rotates forward. (fa-a888) 78 paper feed motor reverse rotation the motor rotates reverse. (fa-a888) (high speed) 79 paper feed motor reverse rotation the motor rotates reverse. (fa-a888) (middle speed) 80 paper feed motor revers...

  • Page 92

    5-15 troubleshooting code item function 93 staple ready indicator (led) the ready indicator lights up. (only staple sorter) 94 stapler swing motor the swing motor drives in and out. (only staple sorter).

  • Page 93

    5-16 (4) f5 mode copier function programming set the copler to service mode and press multi-copy key “5”. Press print key. Select desired code number with touch panel display and touch the ok key. If you wish to select other code number, scroll the menu with arrow keys ( ). Select desired function w...

  • Page 94

    5-17 troubleshooting code item function (factory setting) 13 auto off timer 0: no auto off timer 0 (for european) 1: 30 m 2: 60 m 1 (for american 3: 1.5 hr 4: 3 hr fp-7818) 5: 4 hr 2 (for american fp-7824/7830/ 7835) 3 (for american fp-7845/7850) 14 copy paper size setting 0: none 1: ledger/a3 1 (co...

  • Page 95

    5-18 code item function (factory setting) 28 total copy count 0: does not count up 0 (except fp-7818) 1: count up checking double feed by comparison between in/out copies. 29 not used 30 skyshot mode 0: not change registration void position 1 (using adf) 1: change registration void position 31 adf s...

  • Page 96

    5-19 troubleshooting code item function (factory setting) 47-49 not used 50 auto exposure default 0: not detecting 2 1: auto mode priority 2: manual mode priority 51 2 in 1 mode copy ratio 0: full size 1 setting 1: reduction 52 auto original size 0: no detection - priority (manual key led lit) 0 (fp...

  • Page 97

    5-20 code item function (factory setting) 70 preventive maintenance 0: no call 10 (fp-7818/7824) 1: 1.5k 2: 2.5k 3: 5k 12 (fp-7830/7835/ 4: 10k 5: 15k 6: 20k 7845/7850) 7: 30k 8: 40k 9:60k 10: 80k 11: 90k 12: 120k 13: 160k 71 preventive maintenance 0: no indication 1 (duplex unit) 1: indication 72 c...

  • Page 98

    5-21 troubleshooting code item function (factory setting) 94* check size m2 x length of paper vertical position to paper 95 feed direction 95 factory use size unit change 0: ab, janpanese 1 (for american) 1: inch 2 (for european) 2: ab, european 96-97 not used 98 factory use paper size sensor 0: yes...

  • Page 99

    5-22 to clear the service call indicator re-input the f5-70 and f5-73. Set the copier to service mode and press multi-copy key “5” press print key. Scroll the display menu until code number 70 is indicated with arrow keys ( ), then touch “70” key. Touch desired pm cycle key and ok key. When the canc...

  • Page 100

    5-23 troubleshooting (5) f6 mode adjustment and programming set the copier to service mode and press muiti-copy key “6”. Press print key. Select desired code number with touch panel display and touch the ok key. If you wish to select other code number, scroll the menu with arrow keys ( ). The displa...

  • Page 101

    5-24 code item function remarks 05 copy paper registration after 04 is adjusted, delay 0.425mm *same as f6-04 detecting timing time is adjusted from (fp-7850/7818) timing roller clutch on. 0.375mm (fp-7845) 0.525mm (fp-7824/7830/7835) (–30 to +20) (+): delayed (–): advanced 06 led array synchronized...

  • Page 102

    5-25 troubleshooting code item function remarks 15-16 not used 17 grid standard voltage adjustment of grid –2.28v (standard = –810v) standard voltage. (–99 to +99) 18 photo mode grid voltage adjustment of photo –2.28v (standard = –480v) standard voltage. (–99 to +99) 19 bias standard voltage adjustm...

  • Page 103

    5-26 code item function remarks 37 registration of original adjustment of registration 0.4mm with a888 for the automatic document timing (–32 to +32) feeder (2-side original feeding) 38 image density (black level) adjustment of judgment 19.5mv judgment standard voltage standard voltage. (–99 to +99)...

  • Page 104

    5-27 troubleshooting code item function remarks 54 registration void of image adjustment of registration 0.425mm (during use with adf = no void. (fp-7850/7818) swing back condition) 0.375mm (fp-7845) 0.525mm (fp-7835/7830/7824) (0 to +99) 55 original stop position adjustment of original stop 0.4mm w...

  • Page 105

    5-28 code item function remarks 75-79 not used 80 automatic compensation set by qualitative –81 to +92 value (read only) reasoning based adaptive 0.18v exposure voltage controller 81 not used 82 automatic compensation set by qualitative –92 to +55 value (read only) reasoning based adaptive 2.28v gri...

  • Page 106

    5-29 troubleshooting (6) f7 mode electronic counter read procedure set the copier to service mode and press multi-copy key “7”. Press print key. Select the desired code number with multi-copy key. Indicates memorized count in the electric counter. Press clear/stop and user preset key to escape servi...

  • Page 107

    5-30 code item function 39 system console lower total count of upper stage of optional system console. Paper drawer count 40 lcc count total count of optional lcc (3000 sheet paper drawer) 41 copier upper paper drawer total count of copies from upper paper drawer of the copier. Count note: when the ...

  • Page 108

    5-31 troubleshooting (7) f8 mode copier operation adjustment set the copier to service mode and press multi-copy key “8”. Press print key. Select the desired code number with multi-copy key. Adjust the selected mode according with instructed procedure. Press clear/stop and user preset key to escape ...

  • Page 109

    5-32 code item function 02 h) this adjustment may cause the factory setting of f6- 04 to change, so check the f6-04 setting once more. If it has changed, transfer the revised value the memory sheet. I) after completing this adjustment, check f6-05 once more. 03-05 not used 06 machine error and paper...

  • Page 110

    5-33 troubleshooting code item function 12 not used 13 black density sensor reference level ( factory use only / need special fixtures ) adjustment ( factory use only ) 14 black density sensor output gain this adjustment should be performed when installing adjustment the copier, cleaning/replace bla...

  • Page 111

    5-34 5.2 self-diagnostics/machine malfunctions the self-diagnostic functions detect troubles in important components of the copier. When any trouble occurs, the copier is stopped. 1. User error note: xxxx will appear in message display. Error code message item see page uo insert key key counter fail...

  • Page 112

    5-35 troubleshooting error code message item see page of sorter full-empty if too many copies in bin or 4-37 press mode key too many bins selected. Remove copies and press the each sorter mode key on the touch panel. Not ready (red led flashes) power saving ---------- the ready indicator will light ...

  • Page 113

    5-36 (1) u0: key counter failure or access code number was not input *the copier does not indicate ready to copy when the key is inserted. Is the key inserted correctly? No re-insert the key. Yes is cn119-2 connected to cn-2? No cn119-2, 4 of the cpu is defective. Or is cn119-4 contact to cn-4? Yes ...

  • Page 114

    5-37 troubleshooting (5) u6: copier paper feed cover failure *the copier does not indicate ready to copy when the copier paper feed cover is closed. Is the paper feed cover closed securely? No close the paper feed cover securely. Yes does cn5-7, 9, 11 (output signal of cpu) no check dc5v of the tray...

  • Page 115

    5-38 (9) u12: sorter with stapler *when the stapler mode is selected, and a staple cartridge is not inserted. (10) u13: toner level detection *"u13" does not reset after replacing the toner bottle. Is the toner caked in the bottle? Yes shake the toner bottle well. No or change the toner bottle. Is t...

  • Page 116

    5-39 troubleshooting c g f d e b a (15) of: sorter bin capacity failure *too many copies in at least one bin or too many bins selected. Did the number of copies yes remove copies and press the sorter mode exceed the bin capacity? Select key..

  • Page 117

    5-40 jam jam read condition code position j00 the registration roller paper pass sensor does not detect a paper within a predetermined time after sheet bypass paper feed roller starts rotating. J01 the copier upper paper feed unit paper pass sensor 1 does not detect paper within a predetermined time...

  • Page 118

    5-41 troubleshooting jam jam read condition code position j12 paper feeding from copier lower stage: a the copier lower stage paper pass sensor 2 is detecting paper within a predetermined time after first detecting paper. J13 paper feeding from optional system console upper stage: b upper stage pape...

  • Page 119

    5-42 jam jam read condition code position j50 transport operation for duplexing d the duplex unit paper pass sensor 1 does not detect paper within a predetermined time after copier paper exit sensor detected paper. J51 transport operation for duplexing d, e the duplex unit paper pass sensor 1 is det...

  • Page 120

    5-43 troubleshooting 3. Machine error the machine system will detect problems in important areas of the copier. When any problems occurs the copier stops. Error codes indicate the mode number and code number which are alternately displayed in "digit" display area of touch screen. When there is troub...

  • Page 121

    5-44 e3: developer unit and hopper unit error code function refer page e3-01 toner bottle motor rotation 5-50 e3-03 toner density sensor gain 5-50 e3-10 high voltage power supply leak (1) 5-51 e3-11 high voltage power supply leak (2) 5-51 e3-20 main motor rotation 5-51 e3-21 dust collection fan moto...

  • Page 122

    5-45 troubleshooting e7: optional unit error *these errors are indicated when options are installed. Refer to optional unit service manual. Code function refer page e7-01 sorter bin movement sorter service e7-03 transport belt motor failure manual e7-06 stapler drive motor failure e7-07 tamper drive...

  • Page 123

    5-46 e1-01: optical unit scan drive when the lamp unit scanner motor drives to the optics home position sensor and is not detected within a predetermined time. Does the lamp unit move when the power no lamp unit scanner motor connector is shorted switch is turned on? Or broken. Cn114 or cn123 (of lv...

  • Page 124

    5-47 troubleshooting e1-21: mirror ratio drive when the mirror stepping motor drives to the mirror home position sensor and is not detected within a predetermined time. Does the mirror unit move when the no mirror stepping motor connector is shorted or power switch is turned on? Broken. Yes cn-115 o...

  • Page 125

    5-48 e1-40: optics fan motor (1) rotation e1-41: optics fan motor (2) rotation e1-43: optics fan motor (4) rotation a lock signal is detected when the fan motor is rotating. Is dc24v, detected on cn 106-9, 12 or no lvps is defective. Cn 107-3 (on lvps pcb)? Yes connector is shorted or broken, harnes...

  • Page 126

    5-49 troubleshooting e2-10: system console motor rotation when the system console main motor drives an abnormal signal is detected. Does the main motor rotate by hand? No main motor drive mechanism is defective. Yes locking mechanism of motor is defective. Is dc24v detected on cn-1, 2 ? No check dc2...

  • Page 127

    5-50 e3-01: toner bottle motor rotation when the toner bottle motor drives to the toner bottle position and the toner bottle home position sensor is not detected. Does the toner bottle motor rotate no bottle motor connector is shorted or broken in manual toner addition mode? Bottle motor drive mecha...

  • Page 128

    5-51 troubleshooting e3-10: high voltage power supply leak (1) when a leak is detected from the high voltage power supply charge/transfer corona. Is the charge/transfer corona dirty? Yes clean the charge/transfer corona. No does the ground terminal float yes tighten screw(s) on the ground terminal o...

  • Page 129

    5-52 e3-21: dust collection fan motor rotation e3-22: exhaust fan motor rotation e3-23: suction fan motor rotation when the fan motor is rotated or stopped, fan motor rotation signal is/not detected. Is dc24v detected on cn8-1, 2 or 7? Yes fan motor connector is shorted or broken. Fan motor is defec...

  • Page 130

    5-53 troubleshooting e3-50: transfer cleaner operation when the transfer cleaner motor drives, the transfer cleaner home position sensor is not on/off within a predetermined time. Is the wire cleaner felt no does the wire cleaner felt connect to at the home position sensor? The corona rail slider? N...

  • Page 131

    5-54 e4-10: exhaust fan motor (1) rotation e4-11: exhaust fan motor (2) rotation e4-12: exhaust fan motor (3) rotation a lock signal is detected when the fanmotor is rotating. Is dc24v detected on cn106-3, 6 or no lvps is defective. Cn107-6 (on lvps pcb)? Yes connector is shorted or broken. Harness ...

  • Page 132

    5-55 troubleshooting e5-04: vo (+10v) line when the power switch is turned on, dc10v is not detected. Is dc24v detected on between yes (ic16, ic9 or ic13) cpu pcb cn1-8 and 9? E5-10: +5v (for power saving mode) when the power saving mode is operated on and dc5v power supply is not 0v, the e5-10 is i...

  • Page 133

    5-56 e5-41: registration timing control circuit abnormal when the copier stops, the optics scan and registration drive start driving or when the copier is operated, the optics scan and registration operating are not driven within a predetermined time. Ic5 on cpu pcb is defective. E5-42: total counte...

  • Page 134

    5-57 troubleshooting e6-04: paper width home position detecting sensor when the paper width motor drives to home position, paper width home position detecting sensor is not sensed within a predetermined time. Does the paper width motor rotate? Yes check paper width home position no detecting sensor ...

  • Page 135

    5-58 code item function (factory setting) up-00 paper size (copier and system refer to example copier: console) ledger/a3 system: not setting up-01 paper size priority 0: a4r, letter r 1: b4, legal 2 2: a4, letter 3: a3, ledger 4: invoice, a5 up-02 margin value default 0: 5mm 1: 10mm 1 2: 15mm 3: 20...

  • Page 136

    5-59 troubleshooting code item function (factory setting) up-22 auto off timer 0: no auto off timer 1 1: 30 m 2: 60 m 3: 1.5 hr 4: 3 hr 5: 4 hr up-23 auto original density 0: not detecting 1: auto mode priority 1 (when power on) 2: manual mode priority up-24 message display 0: japanese 1: english 1 ...

  • Page 137

    5-60 code item function (factory setting) up-34 indicate the access code number of press the access key and input the a specific department. Code number. Changing the access code number press the access key and input the of a specific department. Code number. Then press recall key and input the chan...

  • Page 138

    6-1 unpacking/ installation vi. Unpacking/installation 6. 1 installation requirements make sure machine is properly leveled from left to right and from front to rear (use small carpenter level). The mains plug on this equipment must be used to disconnect mains power. Please ensure that the socket ou...

  • Page 139

    6-2 6.4 installation procedure • remove the external packing/protection materials. • remove the shipping tape from the copier. • save the shipping materials for future use (transport of copier) location shipping material/procedure check 1 1. Optical unit (1) remove the original guide plate. (3 screw...

  • Page 140

    6-3 unpacking/ installation location shipping material/procedure check 3 fuser unit (1) open the paper exit door. (2) open the fuser exit guide plate. (3) r e m o v e t h e f u s e r p r e s s u r e release screws. (2 screws) (4) close the fuser exit guide plate. (5) close the paper exit door. Devel...

  • Page 141

    6-4 location shipping material/procedure check 5 magnet brush shield plate mag-roller mag-roller gear pour the developer into the unit (1) remove the developer unit lid. (2) pour the developer evenly into the unit. Note: pour in the entire bottle of developer, after shaking it well. (3) reinstall th...

  • Page 142

    6-5 unpacking/ installation location shipping material/procedure check turn the power switch on tdc adjustment (1) press the “user preset”, “ledger/ a3 of original size” and “3” keys simultaneously to enter the f mode. (2) press the “8” key to enter the f8 mode. (3) press the “print” key. (4) press ...

  • Page 143

    6-6 location shipping material/procedure check 9 10 hopper toner bottle paper guides (front/rear) toner bottle insertion (1) open the front cover. (2) take a fresh bottle of toner and shake it 10 to 15 times. (3) swing the toner bottle hopper open 90 degrees. (4) remove the toner bottle cap. (5) ins...

  • Page 144

    6-7 unpacking/ installation 6.5 adjustment location shipping material/procedure check 1 exposure standard adjustment (1) enter the f6 mode. (2) confirm f6-11, 12, 17, 18 and 19 to “0”, and change as necessary. (3) enter the f2 mode and set the exposure to the center position in the document mode. (4...

  • Page 145

    6-8 location shipping material/procedure check 2 side to side adjustment 1. Sheet bypass tray (1) l o o s e n a d j u s t i n g s c r e w s . (2 screws) (2) move the adjusting plate to the front or rear accordingly. Note: after this adjustment is done, duplex side to side adjustment must be done. (a...

  • Page 146

    6-9 unpacking/ installation location shipping material/procedure check 3. Side to side adjustment (duplex) (1) pull the duplex unit tray out until it stops. (2) loosen the four screws of the front cover. (3) move the front cover as required, then tighten the screws. Note: move the front cover evenly...

  • Page 147

    6-10 6.6 white density adjustment (when replacing the original guide for fa-a505) (1) check the rank of sensor mark sheet back side of the original guide. (2) select the f6 mode. (3) press “2” and “8” keys to enter f6 mode code “28” then press “print” key. (4) enter the new content according to the ...

  • Page 148

    Fp-7818 / 7824 / 7830 / 7835/ 7845 / 7850 parts manual contents/index 1. Covers .................................................................................. 1 – 3 2. Frame ................................................................................... 4 – 13 3. Optics ........................

  • Page 149

    Use and ordering information 1. Information contained in this parts manual is subject to change. Change notices and supplementary pages will be issued on a timely basis. 2. Electrical parts supplied may include previously used components. 3. A numerical part number list is located at the rear of thi...

  • Page 150

    1-1 covers pm703 7 1 2 20 3 3 32 30 4 6 5 37 38 39 39 40 for japan 16 31 21 24 25 8 9 10 11 12 35 33 34 22 14 15 fp-7830 fp-7835 13 17 36 26 23 18 19 27 28 37 39 44 42 39 38 41.

  • Page 151

    Ref. No. Part no. Description q'ty per unit com- mon remarks 1-1 cover covers 1 ffpxb08h00 top cover, right ass'y 1 c d 2 ffpgc0154 platen glass (7818/7824/7830/7835) 1 c d 2 ffpgc0202 platen glass (7830dc/7835dc/7835mx) 1 c d 3 ffpkn0271 glass cushion 2 c d 4 ffppa04055 paper size plate (for north ...

  • Page 152

    1-2 covers pm703 7 1 2 20 3 3 32 30 4 6 5 37 38 39 39 40 for japan 16 31 21 24 25 8 9 10 11 12 35 33 34 22 14 15 fp-7830 fp-7835 13 17 36 26 23 18 19 27 28 37 39 44 42 39 38 41.

  • Page 153

    Ref. No. Part no. Description q'ty per unit com- mon remarks 1-2 covers covers 25 ffpnd0176 led cover (7824 except north america) 1 c d 26 ffplb0234 start button key top 1 c d 27 ffpwb05758 pcb control panel 2 (7830/7835) 1 c c 28 ffpwc1580 ct cable 3 (7830/7835) 1 c d 29 ==not used== 30 ==not used=...

  • Page 154

    2 covers pm703 7 1 2 20 3 3 32 4 6 5 22 25 8 39 10 29 28 9 12 33 34 34 13 14 15 16 17 a s8 36 a 31 30 21 35 18 19 11 26 27 24 23.

  • Page 155

    Ref. No. Part no. Description q'ty per unit com- mon remarks 2 covers covers 1 ffpxb08h00 top cover, right 1 c d 2 ffpgc0202 platen glass 1 c d 3 ffpkn0271 glass cushion 2 c d 4 ffppa04055 paper size plate (for north america) 1 c d 4 ffppa04065 paper size plate (except north america) 1 c d 5 ffpna06...

  • Page 156

    3-1 covers pm704 1 33 25 43 24 42 23 22 22 2 19 16 4 3 36 5 19 19 19 20 15 21 21 20 18 14 13 29 34 30 10 35 9 7 17 6 7 7 28 8 9 38 27 31 12 11 37 32 39 40 41.

  • Page 157

    Ref. No. Part no. Description q'ty per unit com- mon remarks 3-1 covers covers 1 ffpna06102 right cover (except 7818) 1 c d 1 ffpna06192 right cover (7818) 1 c d 2 ffpke1021 cover, open/close (except 7718) 1 c d 2 ffpna0629 cover, open/close (7818) 1 c d 3 ffpke0999 inner cover 3 1 c d 4 ffpke1032 i...

  • Page 158

    3-2 covers pm704 1 33 25 43 24 42 23 22 22 2 19 16 4 3 36 5 19 19 19 20 15 21 21 20 18 14 13 29 34 30 10 35 9 7 17 6 7 7 28 8 9 38 27 31 12 11 37 32 39 40 41.

  • Page 159

    Ref. No. Part no. Description q'ty per unit com- mon remarks 3-2 covers covers 29 ffptd0936 operating guide 1 c d (einglish for north america) 1 c d 29 ffptd0937 operating guide (french for canada) 1 c d 29 ffptd0938 operating guide 1 c d (einglish ex. North america) 29 ffptd0939 operating guide (ge...

  • Page 160

    4 frame pm701 34 31 32 18 30 35 36 29 23 22 20 17 19 4 5 16 s19 15 21 9 10 5 6 7 8 11 12 13 14 28 28 27 26 26 1 2 3 25 24 33 37 38.

  • Page 161

    Ref. No. Part no. Description q'ty per unit com- mon remarks 4 frame (except 7818) frame 1 ffpmq0544 bushing, rear 1 c d 2 ffplp1040 spring 1 c c 3 ffpkf1261 developer rail, right 1 c d 4 ffpkf1260 drum rail, left 1 c d 5 ffpkd1335 cam holder 2 c d 6 ffplj0086 cam 2 1 c d 7 ffplp0989 pressure spring...

  • Page 162

    5 frame pm701-s 31 32 13 18 30 35 36 29 25 24 23 22 20 16 19 4 5 15 9 10 5 6 7 8 11 12 14 28 33 28 27 26 26 1 2 3 34.

  • Page 163

    Ref. No. Part no. Description q'ty per unit com- mon remarks 5 frame (7818) frame 1 ffpmq0544 bushing, rear 1 c d 2 ffplp1040 spring 1 c c 3 ffpkf1261 developer rail, right 1 c d 4 ffpkf1260 drum rail, left 1 c d 5 ffpkd1335 cam holder 2 c d 6 ffplj0086 cam 2 1 c d 7 ffplp0989 pressure spring 1 1 c ...

  • Page 164

    Frame 6-1 pm702 19 6 22 11 56 56 60 61 62 50 59 58 49 2 5 6 7 49 11 6 13 17 49 15 53 8 9 10 31 32 32 27 25 24 26 27 a a 51 42 46 30 33 14 11 36 37 38 65 40 4 12 21 23 16 12 29 56 b 28 20 16 34 45 43 44 41 52 47 50 48 1 18 3 54 57 55 15 3 66 63 35 64 b.

  • Page 165

    Ref. No. Part no. Description q'ty per unit com- mon remarks 1 ffpkr1710 bracket, pcb ac drive 1 c d 2 ffpkr1798 bracket, thermistor cable 1 c d 3 ffpfa0072 shoulder screw 2 c d 4 ffpnm0029 foot 1 c d 5 ffpwb05731 pcb ac driver 1 c c (7824/7830/7835 for north america) 5 ffpwb05734 pcb ac driver 1 c ...

  • Page 166

    Frame 6-2 pm702 19 6 22 11 56 56 60 61 62 50 59 58 49 2 5 6 7 49 11 6 13 17 49 15 53 8 9 10 31 32 32 27 25 24 26 27 a a 51 42 46 30 33 14 11 36 37 38 65 40 4 12 21 23 16 12 29 56 b 28 20 16 34 45 43 44 41 52 47 50 48 1 18 3 54 57 55 15 3 66 63 35 64 b.

  • Page 167

    Ref. No. Part no. Description q'ty per unit com- mon remarks 44 ffplk0332 separation finger, drum (7845/7850) 1 c d 45 ffplg1539 impulse shaft (7845/7850) 1 c d 46 ffplp1028 cancellation spring, finger (7845/7850) 1 c c 47 ffplp1026 impulse spring (7845/7850) 1 c c 48 ffpll0595 pressure lever (7845/...

  • Page 168

    Frame 7 pm702-s 19 6 22 11 39 39 2 5 6 7 41 41 11 6 13 17 41 15 8 47 9 10 31 32 32 30 27 25 24 43 14 11 36 37 38 26 4 12 21 23 16 12 29 39 28 20 16 1 18 3 45 40 42 15 3 46 48.

  • Page 169

    Ref. No. Part no. Description q'ty per unit com- mon remarks 1 ffpkr1710 bracket, pcb ac drive 1 c d 2 ffpkr1798 bracket, thermistor cable 1 c d 3 ffpfa0072 shoulder screw 2 c d 4 ffpnm0029 foot 4 c d 5 ffpwb05731 pcb ac driver (for north america) 1 c c 5 ffpwb05736 pcb ac driver (except north ameri...

  • Page 170

    8-1 frame pm705 1 1 2 3 4 9 8 7 6 10 11 12 13 14 15 23 27 1 29 28 29 29 38 39 17 38 18 26 21 20 19 16 35 30 36 37 29 33 31 32 22 25 24 23 45 46 23 23 40 34 5 41 37 42 43 44.

  • Page 171

    Ref. No. Part no. Description q'ty per unit com- mon remarks 8-1 frame (except 7818) frame 1 xpj2d16wv pin 7 c d 2 ffpmf0984 gear, paper feed drive (7845/7850) 1 c d 2 ffpmf0993 gear, paper feed drive (7824/7830/7835) 1 c d 3 ffplg14591 shaft, paper feed drive 1 c d 4 ffplg1458 shaft, drum drive 1 c...

  • Page 172

    8-2 frame pm705 1 1 2 3 4 9 8 7 6 10 11 12 13 14 15 23 27 1 29 28 29 29 38 39 17 38 18 26 21 20 19 16 35 30 36 37 29 33 31 32 22 25 24 23 45 46 23 23 40 34 5 41 37 42 43 44.

  • Page 173

    Ref. No. Part no. Description q'ty per unit com- mon remarks 8-2 frame (except 7818) frame 39 ffpmb0230 pulley 1 c d 40 ffpmb0231 delivery pulley 1 c d 41 ffpkf1366 slider 1 c d 42 ffpmf1083 drive gear 1 c d 43 ffpmf1082 decrease gear 1 c d 44 ffpmf1081 idle gear 1 c d 45 ffpmf1071 idle gear 1 1 c d...

  • Page 174

    9 frame pm705-s 1 1 2 3 4 9 8 7 6 42 43 44 10 11 12 13 14 15 23 27 1 47 a 28 29 29 38 39 17 38 18 40 41 20 19 16 30 45 29 36 37 29 33 31 32 22 25 24 23 a 26 23 46 34 21 37 5.

  • Page 175

    Ref. No. Part no. Description q'ty per unit com- mon remarks 9 frame (except 7818) frame 1 xpj2d16wv pin 7 c d 2 ffpmf1107 gear, paper feed drive 1 c d 3 ffplg14591 shaft, paper feed drive 1 c d 4 ffplg1458 shaft, drum drive 1 c d 5 ffpmv0006 polyslider 1 c d 6 ffpkd0694 spring holder 2 1 c d 7 ffpl...

  • Page 176

    10 frame pm706 1 2 14 13 11 15 6 2 9 2 9 5 4 3 16 17 18 26 f 7850 c o f 7845/7850 25 24 23 22 20 21 34 32 35 36 42 41 39 38 37 40 31 8 30 29 28 27 33 19 10 12 7 43 44.

  • Page 177

    Ref. No. Part no. Description q'ty per unit com- mon remarks 10 frame (except 7818) frame 1 ffpmf0989 drive gear 2 c d 2 ffpmq0540 bearing 1 (7845/7850) 4 c d 2 ffpmq0558 bearing 1 (7824/7830/7835) 4 c d 3 ffpxa49h001 tension bracket 3 ass'y 1 c d 4 ffplp10181 tension spring 3 1 c c 5 ffpfa0141 shou...

  • Page 178

    11 frame 1 2 34 pm706-s 16 17 18 26 25 24 23 22 20 21 33 31 8 30 29 28 27 19 14 13 11 15 2 9 12 7 32 5 4 3.

  • Page 179

    Ref. No. Part no. Description q'ty per unit com- mon remarks 11 frame (7818) frame 1 ffpmf0989 drive gear 1 c d 2 ffpmq0558 bearing 1 2 c d 3 ffpxa49h001 tension bracket 3 ass'y 1 c d 4 ffplp10181 tension spring 3 1 c c 5 ffpfa0141 shoulder screw 1 c d 6 ==not used== 7 ffpkd1299 rear frame, paper fe...

  • Page 180

    12-1 frame pm707 2 23 31 4 5 6 8 7 13 10 9 51 55 35 56 32 34 55 54 32 63 38 24 14 62 41 60 50 57 59 37 25 52 11 3 22 21 20 19 18 1 33 30 36 29 28 26 53 27 69 66 65 67 17 16 15 68 58 17 17 64 55 55 61 42 43 44 45 46 47 48 49.

  • Page 181

    Ref. No. Part no. Description q'ty per unit com- mon remarks 1 ffpdf0274 bias lead 1 1 c d 2 ffpde0072 bias terminal 1 c d 3 eds1 edge saddle 4 c d 4 ffpde0073 corona terminal 1 c d 5 ffpdf0277 shield lead 1 1 c d 6 ffpdf0281 corona lead 1 1 c d 7 ffpdf0276 grid lead 1 1 c d 8 ffpke1005 corona termi...

  • Page 182

    12-2 frame pm707 2 23 31 4 5 6 8 7 13 10 9 51 55 35 56 32 34 55 54 32 63 38 24 14 62 41 60 50 57 59 37 25 52 11 3 22 21 20 19 18 1 33 30 36 29 28 26 53 27 69 66 65 67 17 16 15 68 58 17 17 64 55 55 61 42 43 44 45 46 47 48 49.

  • Page 183

    Ref. No. Part no. Description q'ty per unit com- mon remarks 12-2 frame (execpt 7818) frame 38 ffpdf0282 connection terminal 1 c d 41 ffpwc1619 hvc cable 1 c d 42 ffpkr1716 bracket, option connector 1 c d 43 ffpwc1638 heater cable 1 1 c d 44 ffpwc1628 ac cable 1 1 c d 45 ffpev0125 power cord (others...

  • Page 184

    13-1 frame pm707-s 2 31 4 5 6 8 7 16 15 13 10 9 51 55 56 35 32 34 55 54 32 63 38 24 14 62 41 60 50 57 59 37 25 52 11 3 53 1 33 36 45 46 47 48 49 28 64 67 66 65.

  • Page 185

    Ref. No. Part no. Description q'ty per unit com- mon remarks 13-1 frame (7818) frame 1 ffpdf0274 bias lead 1 1 c d 2 ffpde0072 bias terminal 1 c d 3 eds1 edge saddle 3 c d 4 ffpde0073 corona terminal 1 c d 5 ffpdf0277 shield lead 1 1 c d 6 ffpdf0281 corona lead 1 1 c d 7 ffpdf0276 grid lead 1 1 c d ...

  • Page 186

    13-2 frame pm707-s 2 31 4 5 6 8 7 16 15 13 10 9 51 55 56 35 32 34 55 54 32 63 38 24 14 62 41 60 50 57 59 37 25 52 11 3 53 1 33 36 45 46 47 48 49 28 64 67 66 65.

  • Page 187

    Ref. No. Part no. Description q'ty per unit com- mon remarks 13-2 frame (7818) frame 57 ffpwb05724 pcb cpu w/o p-rom 1 c c 58 ==not used== 59 ffpks1047 shield plate, hvps 1 c d 60 ffpwb0598 pcb hvps 1 c c 61 ==not used== 62 ffpke1003 case, high voltage 1 c d 63 ffpah0264 p-rom 1 c d 63 ffpah0187 p-r...

  • Page 188

    14-1 optics pm601 57 21 21 21 56 52 53 54 13 10 50 51 41 55 31 22 16 18 17 19 20 22 23 24 10 13 47 13 46 45 42 40 22 39 43 60 59 28 58 61 44 44 22 63 38 37 33 35 34 33 32 31 36 29 30 25 26 27 48 27 30 49 29 28 26 25 10 17 23 20 1 2 4 3 7 8 10 11 5 6 9 15 14 13 12 62.

  • Page 189

    Ref. No. Part no. Description q'ty per unit com- mon remarks 14-1 optics optics 1 ffpet0013 thermostat 1 c d 2 ffpez0202 tube 1 c d 3 ffpdf0254 terminal plate 1 c d 4 ffpde0070 terminal f 1 c d 5 e08v025wn2a exposure lamp (for north america) 1 c d 5 e16v025wn2a exposure lamp (except north america) 1...

  • Page 190

    14-2 optics pm601 57 21 21 21 56 52 53 54 13 10 50 51 41 55 31 22 16 18 17 19 20 22 23 24 10 13 47 13 46 45 42 40 22 39 43 60 59 28 58 61 44 44 22 63 38 37 33 35 34 33 32 31 36 29 30 25 26 27 48 27 30 49 29 28 26 25 10 17 23 20 1 2 4 3 7 8 10 11 5 6 9 15 14 13 12 62.

  • Page 191

    Ref. No. Part no. Description q'ty per unit com- mon remarks 14-2 optics optics 45 ffpgc0190 no.3 mirror (except 7818) 1 c d 45 ffpgc0197 no.3 mirror (7818) 1 c d 46 ffpgc0189 no.2 mirror (except 7818) 1 c d 46 ffpgc0196 no.2 mirror (7818) 1 c d 47 ffpkd1313 no.2/3 mirror support, front 1 c d 48 ffp...

  • Page 192

    15-1 optics pm602 43 13 40 38 39 21 33 31 27 1 2 3 49 4 4 36 34 35 30 16 19 20 10 26 32 10 8 6 5 5 7 45 37 28 23 24 25 22 18 17 14 16 15 14 12 11 9 42 41 47 46 48 29 50

  • Page 193

    Ref. No. Part no. Description q'ty per unit com- mon remarks 15-1 optics optics 1 ffpke099411 optics cover (7818/7824) 1 c d 1 ffpke09949 optics cover (7830/7835/7845/7850) 1 c d 2 ffpwc1597 kst cable 3 1 c d 3 ffpxk34950 pcb paper size detection 2 ass'y 2 c d 4 ffpgc0191 no.4/5 mirror (except 7818)...

  • Page 194

    15-2 optics pm602 43 13 40 38 39 21 33 31 27 1 2 3 49 4 4 36 34 35 30 16 19 20 10 26 32 10 8 6 5 5 7 45 37 28 23 24 25 22 18 17 14 16 15 14 12 11 9 42 41 47 46 48 29 50

  • Page 195

    Ref. No. Part no. Description q'ty per unit com- mon remarks 15-2 optics optics 47 ffpjc02301 insulation sheet lens frame 1 c d 48 ffpkd07771 holder 1 c d 49 ffpwc1597 kst cable 1 c d 50 ffpkf13431 cable guide 1 c d.

  • Page 196

    16 optics pm603 1 32 33 3 24 23 20 38 38 22 18 17 21 4 7 5 2 5 6 12 8 38 16 25 27 34 26 26 14 13 10 10 30 10 11 15 9 19 27 28 29 28 29 25 37 15 fp-7818/7824 31 36 35.

  • Page 197

    Ref. No. Part no. Description q'ty per unit com- mon remarks 16 optics optics 1 ffpwc1630 opt2 cable 1 c d 2 ffpkr17014 bracket 4, adf 1 c d 3 ffpkr16971 bracket 2, adf 1 c d 4 ffpku0178 reinforcement frame, right 1 c d 5 ffpkr1790 bracket 5, adf 2 c d 6 ffpkr16981 bracket 3, adf 1 c d 7 ffpjd00421 ...

  • Page 198

    17-1 toner hopper unit 47 pm302 2 4 5 6 8 12 13 14 16 15 21 18 39 38 36 3 15 40 41 7 19 20 17 15 21 22 37 23 25 24 26 27 28 30 31 32 33 34 35 29 15 9 11 3 1 43 53 42 52 15 50 51 44 46 48 49 10 45.

  • Page 199

    Ref. No. Part no. Description q'ty per unit com- mon remarks 17-1 toner hopper unit toner hopper unit 0 ffpuh01h011 hopper unit (7830/7835/7845/7850) 1 c d 0 ffpuh01h411 hopper unit (7818/7824) 1 c d 1 ffpxa81h001 hopper bracket 1 c d 2 ffpkd1344 support 1 c d 3 eds2 edge saddle 2 c d 4 gp1a73a sens...

  • Page 200

    17-2 toner hopper unit 47 pm302 2 4 5 6 8 12 13 14 16 15 21 18 39 38 36 3 15 40 41 7 19 20 17 15 21 22 37 23 25 24 26 27 28 30 31 32 33 34 35 29 15 9 11 3 1 43 53 42 52 15 50 51 44 46 48 49 10 45.

  • Page 201

    Ref. No. Part no. Description q'ty per unit com- mon remarks 17-2 toner hopper unit toner hopper unit 46 xpl2a8wv pin 1 c d 47 ffphk09931 mylar 1 c d 48 ffphp07461 seal 1 c d 49 ffphp0764 seal 1 c d 50 ffphp0757 seal 1 c d 51 ffphp0765 seal 1 c d 52 ffpte2098 label 1 c d 53 ffpfj0033 touch ring 1 c ...

  • Page 202

    18-1 developer section pm301 41 44 20 18 17 16 15 13 14 12 11 10 35 36 37 28 39 6 4 38 3 2 1 19 4 5 7 8 9 6 34 4 4 21 24 23 27 26 22 29 30 31 33 32 25 40 43.

  • Page 203

    Ref. No. Part no. Description q'ty per unit com- mon remarks 18-1 developer section developer section 0 ffpug01h012 developer unit (7845/7850) 1 c d 0 ffpug01h211 developer unit (7830/7835/7845/7850) 1 c d 0 ffpug01h41 developer unit (7824) 1 c d 0 ffpug01h51 developer unit (7818) 1 c d 1 ffpha0075 ...

  • Page 204

    18-2 developer section pm301 41 44 20 18 17 16 15 13 14 12 11 10 35 36 37 28 39 6 4 38 3 2 1 19 4 5 7 8 9 6 34 4 4 21 24 23 27 26 22 29 30 31 33 32 25 40 43.

  • Page 205

    Ref. No. Part no. Description q'ty per unit com- mon remarks 18-2 developer section developer section 36 ffpmq0548 bushing 1 1 c d 37 ffpmf0995 gear, string paddle (except 7818) 1 c d 37 ffpmf1106 gear, string paddle (7818) 1 c d 38 ffphg00462 supply coil 1 c d 39 ffpmf0996 transfer gear 1 c d 40 ff...

  • Page 206

    19-1 cleaning section pm401 1 2 46 39 41 37 36 35 34 33 32 31 30 29 28 27 26 25 24 38 20 23 17 18 13 14 11 7 10 47 9 8 6 5 4 42 44 45 43 48 49 51 53 59 57 60 58 52 49 54 55 56 61 62 50 3 7 12 16 71 15 19 40 65 64 63 69 68 70 64 21 22 66 67 72 a a.

  • Page 207

    Ref. No. Part no. Description q'ty per unit com- mon remarks 19-1 cleaning section cleaning section 0 ffpug20h003 drum unit (7830/7835/7845/7850) 1 c d 0 ffpug20h403 drum unit (7818/7824) 1 c d 1 ffpxg53h00 cleaning cover ass'y 1 c d 2 ffpkd13402 toner support 1 c d 3 ffpxg51h001 side seal f ass'y 1...

  • Page 208

    19-2 cleaning section pm401 1 2 46 39 41 37 36 35 34 33 32 31 30 29 28 27 26 25 24 38 20 23 17 18 13 14 11 7 10 47 9 8 6 5 4 42 44 45 43 48 49 51 53 59 57 60 58 52 49 54 55 56 61 62 50 3 7 12 16 71 15 19 40 65 64 63 69 68 70 64 21 22 66 67 72 a a.

  • Page 209

    Ref. No. Part no. Description q'ty per unit com- mon remarks 19-2 cleaning section cleaning section 45 ffpll05541 pressure lever 1 c d 46 ffphk09421 cleaning blade 1 c d 47 ffphp0761 toner discharge seal 1 c d 48 ffpxg60h00 no.1 corona ass'y 1 c d 49 ffpjc01881 shield cover 2 c d 50 ffpks06751 coron...

  • Page 210

    20-1 paper feed section pm101 1 65 3 4 61 13 14 15 11 16 17 17 19 22 28 58 69 57 56 55 13 15 54 53 50 50 49 3 48 40 37 35 32 35 36 33 34 41 13 42 17 64 63 39 70 17 45 44 3 47 46 43 52 51 77 29 25 27 30 31 24 13 23 22 26 27 25 68 20 21 13 67 18 12 71 60 59 5 6 4 66 7 8 2 62 s31 9 42 73 79 75 76 74 72...

  • Page 211

    Ref. No. Part no. Description q'ty per unit com- mon remarks 20-1 paper feed section paper feed section 0 ffpuq01h002 sheet bypass unit (7845/7850) 1 c d 0 ffpuq01h203 sheet bypass unit (7824/7830/7835) 1 c d 0 ffpuq01h512 sheet bypass unit (7818) 1 c d 1 ffphk0951 cleaning sheet 1 1 c d 2 ffpkf1270...

  • Page 212

    20-2 paper feed section pm101 1 65 3 4 61 13 14 15 11 16 17 17 19 22 28 58 69 57 56 55 13 15 54 53 50 50 49 3 48 40 37 35 32 35 36 33 34 41 13 42 17 64 63 39 70 17 45 44 3 47 46 43 52 51 77 29 25 27 30 31 24 13 23 22 26 27 25 68 20 21 13 67 18 12 71 60 59 5 6 4 66 7 8 2 62 s31 9 42 73 79 75 76 74 72...

  • Page 213

    Ref. No. Part no. Description q'ty per unit com- mon remarks 20-2 paper feed section paper feed section 43 ffpwc1605 rst cable 2 (7824/7830/7835) 1 c d 43 ffpwc1668 rst cable 2 (7818) 1 c d 44 ffpkb09071 frame, sheet bypass 1 c d 45 ffpmf11081 dfp roller gear 1 c d 46 ffplr0261 return spring 1 c c 4...

  • Page 214

    21-1 paper feed section pm202 26 46 30 45 10 41 43 44 35 40 35 38 2 1 3 4 5 6 7 8 9 10 11 12 14 13 14 54 19 21 20 22 26 23 24 17 18 16 15 39 57 48 52 26 49 fp-7845/7850 50 51 42 47 25 27 28 29 30 26 31 32 31 56 34 35 36 37 33 33 53 6 58 55.

  • Page 215

    Ref. No. Part no. Description q'ty per unit com- mon remarks 21-1 paper feed section paper feed section 0 ffpuq02h00 feed unit (7845/7850) 1 c d 0 ffpuq02h20 feed unit (7818/7824/7830/7835) 1 c d 1 ffplp0973 return spring 1 (7845/7850) 1 c c 2 ffpll0567 pick up arm (7845/7850) 1 c d 3 ffpkd1353 sole...

  • Page 216

    Paper feed section 21-2 pm202 26 46 30 45 10 41 43 44 35 40 35 38 2 1 3 4 5 6 7 8 9 10 11 12 14 13 14 54 19 21 20 22 26 23 24 17 18 16 15 39 57 48 52 26 49 fp-7845/7850 50 51 42 47 25 27 28 29 30 26 31 32 31 56 34 35 36 37 33 33 53 6 58 55.

  • Page 217

    Ref. No. Part no. Description q'ty per unit com- mon remarks paper feed section paper feed section 44 ffpks1089 earth plate 1 c d 45 ffpmf1020 roller gear, paper feed 1 c d 46 ffpkf1282 bracket guide 1 c d 47 ffpxq14h00 paper feed roller shaft ass'y 1 c d 48 ffpma0542 pick up roller 1 c d 49 ffplp09...

  • Page 218

    Paper transport section 22-1 pm708 3 7 5 6 3 15 16 15 15 16 15 11 18 17 15 16 15 5 5 5 4 8 20 21 30 26 27 37 36 48 35 49 7 33 32 31 2(fp-7845/7850) 34 fp-7818/7824 /7830/7835 1 19 26 27 17 38 24 23 31 28 22 47 41 42 43 29 10 12 9 13 44 45 46 40 50 14 39 39 30 27 33 27 24 23.

  • Page 219

    Ref. No. Part no. Description q'ty per unit com- mon remarks paper transport section paper transport section 1 ffpue01h011 paper transport unit (7845/7850) 1 c d 1 ffpue01h211 paper transport unit (7824/7830/7835) 1 c d 1 ffpue01h511 paper transport unit (7818) 1 c d 2 ffpxe03h00 cleaning mechanism ...

  • Page 220

    Paper transport section 22-2 pm708 3 7 5 6 3 15 16 15 15 16 15 11 18 17 15 16 15 5 5 5 4 8 20 21 30 26 27 37 36 48 35 49 7 33 32 31 2(fp-7845/7850) 34 fp-7818/7824 /7830/7835 1 19 26 27 17 38 24 23 31 28 22 47 41 42 43 29 10 12 9 13 44 45 46 40 50 14 39 39 30 27 33 27 24 23.

  • Page 221

    Ref. No. Part no. Description q'ty per unit com- mon remarks paper transport section paper transport section 41 ffpja0295 terminal cover 2 1 c d 42 ffplp1039 spring 1 c c 43 ffpxl03h00 base, rear 1 c d 44 ffpke1031 transfer case 1 c d 45 ffplk0329 separation finger 1 c d 46 ffpja0292 base, front 1 c...

  • Page 222

    Fuser 23-1 pm501 16 11 10 5 6 15 17 18 19 1 2 3 4 4 5 6 21 22 23 24 25 26 26 26 43 28 28 27 29 42 20 39 37 fp-7845/7850 37 39 39 41 40 7 8 14 13 12 37 38 36 30 32 33 34 31 31 35 26 26 28 27 29 fp-7818/7824 fp-7830/7835.

  • Page 223

    Ref. No. Part no. Description q'ty per unit com- mon remarks fuser fuser 0 ffput01h011 fuser unit (7850 for north america) 1 c d 0 ffput01h032 fuser unit (7850 except north america) 1 c d 0 ffput01h112 fuser unit (7845 for north america) 1 c d 0 ffput01h132 fuser unit (7845 except north america) 1 c...

  • Page 224

    Fuser 23-2 pm501 16 11 10 5 6 15 17 18 19 1 2 3 4 4 5 6 21 22 23 24 25 26 26 26 43 28 28 27 29 42 20 39 37 fp-7845/7850 37 39 39 41 40 7 8 14 13 12 37 38 36 30 32 33 34 31 31 35 26 26 28 27 29 fp-7818/7824 fp-7830/7835.

  • Page 225

    Ref. No. Part no. Description q'ty per unit com- mon remarks fuser fuser 27 ffpkf1311 finger guide, lower (7845/7850) 1 c d 27 ffpkf1337 finger guide, lower (7818/7824) 1 c d 27 ffpkf1341 finger guide, lower (7830/7835) 1 c d 28 ffpln0007 spring, finger lower (7845/7850) 2 c d 28 ffpln0007 spring, f...

  • Page 226

    Fuser 24-1 pm502 1 3 4 5 6 7 8 9 10 11 16 15 17 12 39 38 37 35 34 33 31 41 42 30 26 27 27 25 21 20 22 23 24 20 19 18 14 14 13 12 28 28 29 29 32 36 40 13 2 a 2 44 5 3 1 a (japan only) 4 43 43.

  • Page 227

    Ref. No. Part no. Description q'ty per unit com- mon remarks 0 ffput01h011 fuser unit (7850 for north america) 1 c d 0 ffput01h032 fuser unit (7850 except north america) 1 c d 0 ffput01h112 fuser unit (7845 for north america) 1 c d 0 ffput01h132 fuser unit (7845 except north america) 1 c d 0 ffput01...

  • Page 228

    Fuser 24-2 pm502 1 3 4 5 6 7 8 9 10 11 16 15 17 12 39 38 37 35 34 33 31 41 42 30 26 27 27 25 21 20 22 23 24 20 19 18 14 14 13 12 28 28 29 29 32 36 40 13 2 a 2 44 5 3 1 a (japan only) 4 43 43.

  • Page 229

    Ref. No. Part no. Description q'ty per unit com- mon remarks 18 ffpxt18h001 lamp frame, front 1 ass'y (7845/7850) 1 c d 19 ffpxt19h001 lamp frame, front 2 ass'y (7845/7850) 1 c d 19 ffpxt18h201 lamp frame, front 1 c d 20 ffplp1006 lamp spring (7845/7850) 2 c c 20 ffplp1006 lamp spring (7818/7824/783...

  • Page 230

    Fuser 24-3 pm502 1 3 4 5 6 7 8 9 10 11 16 15 17 12 39 38 37 35 34 33 31 41 42 30 26 27 27 25 21 20 22 23 24 20 19 18 14 14 13 12 28 28 29 29 32 36 40 13 2 a 2 44 5 3 1 a (japan only) 4 43 43.

  • Page 231

    Ref. No. Part no. Description q'ty per unit com- mon remarks 42 ffpmf1079 idle gear 2 (7818/7824/7830/7835) 1 c d 43 ffpkh0332 spacer (except north america) 2 c d 44 ==not used== fuser fuser 24-3.

  • Page 232

    25 paper exit section pm709 1 2 3 4 5 6a 7 16 15 14 13 6b 8a 9a 9c 9c 9a 11 s10 10 8a 8b 9b 17 8b 9b 12 19 18 12 18.

  • Page 233

    Ref. No. Part no. Description q'ty per unit com- mon remarks 0 ffpuf01r001 paper exit unit (7818) 1 c d 0 ffpuf01r40 paper exit unit (7824/7830/7835) 1 c d 0 ffpuf01r50 paper exit unit (7845/7850) 1 c d 1 ffpla0099 knob, open/close 1 c d 2 ffplp1022 knob spring 1 c c 3 ffpkb0939 frame, paper exit 1 ...

  • Page 234

    26 550 sheet paper tray pm201 19 20 21 17 22 15 15 20 19 25 24 23 26 16 1 2 3 4 13 14 6 6 8 11 12 10 7 5 27.

  • Page 235

    Ref. No. Part no. Description q'ty per unit com- mon remarks 1 ffpkd13561 bottom frame 1 c d 2 ffpkm0318 pad 1 c d 3 ffpka0168 fulcrum block 1 c d 4 ffpqg0081 paper guide, rear 1 c d 5 ffpte2077 label, upper level 1 c d 6 ffpqg0083 paper guide plate 2 c d 7 ffpqg00802 paper guide, front 1 c d 8 ffpl...

  • Page 236

    27 sheet bypass tray pm102 8 1 7 5 3 4 6 10 11 4 12 13 9 16 15 18 14 4 17 2.

  • Page 237

    Ref. No. Part no. Description q'ty per unit com- mon remarks 0 ffpuq90h012 sheet bypass tray (for north america) 1 c d 0 ffpuq90h032 sheet bypass tray (except north america) 1 c d 1 ffpqb00474 tray cover 1, sheet bypass 1 c d 2 ffpkp0067 pad, sheet bypass 1 c d 3 ffpwc1616 hf cable 1 c d 4 gp1a73a s...

  • Page 238

    28 adu pm801 16 8 1 4 14 12 10 11 11 13 13 6 7 8 16 9 5 3 2 15.

  • Page 239

    Ref. No. Part no. Description q'ty per unit com- mon remarks 0 ffpuq03j001 middle roller unit 1 c d 1 ffpkf1305 paper guide a 1 c d 2 ffpwc1648 atq cable 1 c d 3 gp1a73a sensor 1 c b 4 ffplr0264 sensor spring 1 c c 5 ffpks1057 sensor plate 1 c d 6 ffpkb0930 rear frame 1 c d 7 ffplq0424 earth plate 1...

  • Page 240

    Adu 29-1 pm802 9 3 1 8 2 2 2 3 2 73 4 5 6 s10 72 6 s8 77 62 58 64 64 66 67 60 59 58 57 72 56 s8 s13 55 54 71 65 46 44 43 61 71 a 53 52 51 s19 s19 s8 58 a 31 60 33 50 49 48 s8 s30 34 35 37 38 39 40 42 32 70 69 66 e4 e4 3 7 31 s8 s9 39 35 42 38 41 35 34 17 16 6 s18 64 s8 18 s8 19 e3 47 20 21 22 23 25 ...

  • Page 241

    Ref. No. Part no. Description q'ty per unit com- mon remarks 1 ffpkm0308 slider 1 c d 2 ffplp0985 pressure spring 5 c c 3 ffpma05531 pinch roller 5 c d 4 ffpll0580 sensor lever c 1 c d 5 ffpkf12951 paper guide 1 1 c d 6 ffpfj0043 touch ring 4 c d 7 ffpla0097 knob 1 1 c d 8 ffplp0986 pressure spring ...

  • Page 242

    Adu 29-2 pm802 9 3 1 8 2 2 2 3 2 73 4 5 6 s10 72 6 s8 77 62 58 64 64 66 67 60 59 58 57 72 56 s8 s13 55 54 71 65 46 44 43 61 71 a 53 52 51 s19 s19 s8 58 a 31 60 33 50 49 48 s8 s30 34 35 37 38 39 40 42 32 70 69 66 e4 e4 3 7 31 s8 s9 39 35 42 38 41 35 34 17 16 6 s18 64 s8 18 s8 19 e3 47 20 21 22 23 25 ...

  • Page 243

    Ref. No. Part no. Description q'ty per unit com- mon remarks 51 ffpmn0110 timing belt 3 1 c d 52 ffpxd11j00 motor bracket ass'y 1 c d 53 ffpks1070 motor plate 1 c d 54 ffphl0010 damper 1 c d 55 ffpxd10j00 stepping motor 1 c d 56 ffpwc1642 adk cable 1 c d 57 ffplp0981 tension spring 1 c c 58 ffpfj003...

  • Page 244

    Adu 30 pm803 32 33 6 31 30 29 28 27 26 25 24 23 22 21 20 19 19 18 14 13 11 12 15 17 16 34 10 9 8 3 2 1 4 7 35 s8 s10 5 6 6 36 36 36 36.

  • Page 245

    Ref. No. Part no. Description q'ty per unit com- mon remarks 1 ffpkf1299 paper guide 1 c d 2 ffpkf1297 paper guide, rear 1 c d 3 ffpqb00502 paper feed case 1 c d 4 ffpkp00821 pad 1 c d 5 ffpkf1298 paper guide, front 1 c d 6 gp1a73a sensor 3 c b 7 ffpkd1362 lifting plate 2 1 c d 8 ffplp09801 pressure...

  • Page 246

    Maintenance chart 31 item service part number q'ty per maintenance cycle (x 1000) unit 80/120 160/240 240/360 320/480 400/600 paper paper feed roller ffpma05411 2 x feed dfp roller ffpma05411 2 x unit pick-up roller ffpma0542 2 x cleaning sheet ffphk0951 2 x (except fp-7818/7824) registration roller...

  • Page 247

    Maintenance chart 32 item service part number q'ty per maintenance cycle (x 1000) unit 80/120 160/240 240/360 320/480 400/600 fuser separation finger (upper) (7845/7850) ffplk0331 5 x unit separation finger (upper) ffplk0230 2 x (7818/7824/7830/7835) separation finger (lower) ffplk0231 4 x thermiste...

  • Page 248

    Maintenance chart 33 item service part number q'ty per maintenance cycle (x 1000) unit 80/120 160/240 240/360 320/480 400/600 main suction/ozone filter ffphj0039 1 x body ozone filter 1 ffphj0038 1 x ozone filter 5 ffphj0042 1 x (fp-7830/7835/7845/7850) ozone filter 7 ffphj00461 1 x (fp-7818/7824) d...

  • Page 249

    Numerical parts index description part no. Q'ty per unit ref. No. Page no. Numerical parts index 33.

  • Page 250

    Numerical parts index description part no. Q'ty per unit ref. No. Page no. Numerical parts index 34 23x5a tray rivet 14 10 8 42s1a24dcsc stepping motor 15 14 2 42s1a24dcsc stepping motor (7818/7824) 17 40 1 42s1a24dcsc stepping motor (7845/7850) 22 35 1 42s1a24dcsc stepping motor 30 26 2 bj-2.6-w01 ...

  • Page 251

    Numerical parts index description part no. Q'ty per unit ref. No. Page no. Numerical parts index 35 ffpah0269 p-rom (7845) 12 63 1 ffpah0270b p-rom (7850) 12 63 1 ffpah0271 p-rom 2 31 1 ffpbl0015 thermistor 24 7 1 ffpcv0009 total counter 3 35 1 ffpda0031 corona socket 12 9 1 ffpda0031 corona socket ...

  • Page 252

    Numerical parts index description part no. Q'ty per unit ref. No. Page no. Numerical parts index 36 ffpet0015 thermostat 24 2 2 ffpev0125 power cord (others) 12 45 1 ffpev0125 power cord (others) 13 45 1 ffpev0126 power cord (for u.K.) 12 45 1 ffpev0126 power cord (for u.K.) 13 45 1 ffpev0127 power ...

  • Page 253

    Numerical parts index description part no. Q'ty per unit ref. No. Page no. Numerical parts index 37 ffpfj00441 stopper ring 10 16 1 ffpfj00441 stopper ring 11 16 1 ffpga0065 lens (7845/7850) 15 38 1 ffpga0074 lens (7818/7824/7830/7835) 15 38 1 ffpgb0022 filter a 1 32 1 ffpgb0022 filter a 2 32 1 ffpg...

  • Page 254

    Numerical parts index description part no. Q'ty per unit ref. No. Page no. Numerical parts index 38 ffphj00461 ozone filter 7 (7818/7824) 16 28 2 ffphk09361 sensor mark sheet 1 6 1 ffphk09361 sensor mark sheet 2 6 1 ffphk0937 doctor blade 18 28 1 ffphk0940 pipe seal 18 8 1 ffphk09421 cleaning blade ...

  • Page 255

    Numerical parts index description part no. Q'ty per unit ref. No. Page no. Numerical parts index 39 ffphp07691 e shape mylar (7830/7835/7845/7850) 19 68 1 ffphp0772 mylar 1 18 43 1 ffphp0786 sponge 20 75 1 ffphq00322 drum cup ring 8 8 1 ffphq00322 drum cup ring 9 8 1 ffphq0055 spacer ring, front (78...

  • Page 256

    Numerical parts index description part no. Q'ty per unit ref. No. Page no. Numerical parts index 40 ffpka0162 dfp bracket 29 28 1 ffpka0163 support 1 22 30 1 ffpka0164 support 2 22 24 1 ffpka0167 front cover support, left 4 35 1 ffpka0167 front cover support, left 5 35 1 ffpka0168 fulcrum block 26 3...

  • Page 257

    Numerical parts index description part no. Q'ty per unit ref. No. Page no. Numerical parts index 41 ffpkd13361 blade stay 18 34 1 ffpkd1337 gear support plate 18 33 1 ffpkd13402 toner support 19 2 1 ffpkd1343 bottle support, left 17 31 1 ffpkd1344 support 17 2 1 ffpkd13461 hopper bracket 2 17 36 1 f...

  • Page 258

    Numerical parts index description part no. Q'ty per unit ref. No. Page no. Numerical parts index 42 ffpke09971 inner cover 1 1 16 1 ffpke09971 inner cover 1 2 16 1 ffpke09983 inner cover 2 3 5 1 ffpke0999 inner cover 3 3 3 1 ffpke1001 waste toner cover 6 40 1 ffpke1001 waste toner cover 7 48 1 ffpke...

  • Page 259

    Numerical parts index description part no. Q'ty per unit ref. No. Page no. Numerical parts index 43 ffpkf1260 drum rail, left 4 4 1 ffpkf1260 drum rail, left 5 4 1 ffpkf1261 developer rail, right 4 3 1 ffpkf1261 developer rail, right 5 3 1 ffpkf1262 front cover stopper 3 28 1 ffpkf1263 stopper 6 18 ...

  • Page 260

    Numerical parts index description part no. Q'ty per unit ref. No. Page no. Numerical parts index 44 ffpkf1337 finger guide, lower (7818/7824) 23 27 1 ffpkf1338 front guide, upper (7818/7824) 24 9 1 ffpkf1339 paper guide 4 (7818/7824/7830/7835) 23 29 1 ffpkf1340 front guide, upper (7830/7835) 24 9 1 ...

  • Page 261

    Numerical parts index description part no. Q'ty per unit ref. No. Page no. Numerical parts index 45 ffpkn0344 sponge seal (7830/7835/7845/7850) 12 23 1 ffpkn0349 cushion sheet 20 62 1 ffpkn0356 sponge 2 18 14 1 ffpkn0357 sponge 3 18 22 1 ffpkn0367 cushion sheet 20 65 1 ffpkn0375 seal 11 34 3 ffpkp00...

  • Page 262

    Numerical parts index description part no. Q'ty per unit ref. No. Page no. Numerical parts index 46 ffpkr1723 bracket, stopper lever 20 6 1 ffpkr1724 sensor bracket 20 5 1 ffpkr1729 bracket, pick up roller 21 50 1 ffpkr1740 bracket c, power cord 12 48 1 ffpkr1740 bracket c, power cord 13 48 1 ffpkr1...

  • Page 263

    Numerical parts index description part no. Q'ty per unit ref. No. Page no. Numerical parts index 47 ffpku01771 reinforcement frame, left 16 17 1 ffpku0178 reinforcement frame, right 16 4 1 ffpku0179 reinforcement bracket 28 12 1 ffpku0183 reinforcement stay 1 21 43 1 ffpku0184 support stay 2 21 41 1...

  • Page 264

    Numerical parts index description part no. Q'ty per unit ref. No. Page no. Numerical parts index 48 ffplg1482 pick up roller shaft 20 21 1 ffplg1485 middle roller shaft (except 7818) 3 21 2 ffplg1485 middle roller shaft (7818) 3 21 1 ffplg1489 pick up shaft 21 52 1 ffplg1510 bushing plate 29 70 1 ff...

  • Page 265

    Numerical parts index description part no. Q'ty per unit ref. No. Page no. Numerical parts index 49 ffpll0579 sensor lever (7845/7850) 10 32 1 ffpll0580 sensor lever c 29 4 1 ffpll0581 paper lifting lever 29 14 6 ffpll05821 sensor lever d 29 12 1 ffpll0584 lever a, holder roller 29 41 1 ffpll0585 le...

  • Page 266

    Numerical parts index description part no. Q'ty per unit ref. No. Page no. Numerical parts index 50 ffplp0989 pressure spring 1 4 7 1 ffplp0989 pressure spring 1 5 7 1 ffplp0990 pressure spring 2 4 10 1 ffplp0990 pressure spring 2 5 10 1 ffplp0992 pressure spring 17 13 1 ffplp0993 rotation pawl spri...

  • Page 267

    Numerical parts index description part no. Q'ty per unit ref. No. Page no. Numerical parts index 51 ffplp1217 shutter, return spring 17 26 1 ffplq0415 spring, paper guide 21 31 2 ffplq0415 spring, paper guide 28 11 2 ffplq0416 pressure lever spring 26 8 1 ffplq0417 no.4/5 mirror spring 15 5 2 ffplq0...

  • Page 268

    Numerical parts index description part no. Q'ty per unit ref. No. Page no. Numerical parts index 52 ffpma0544 middle roller (7818) 3 19 2 ffpma05451 middle roller 21 42 1 ffpma05451 middle roller 28 14 1 ffpma0548 roller 26 20 2 ffpma05531 pinch roller 29 3 5 ffpma05531 pinch roller 29 42 2 ffpma055...

  • Page 269

    Numerical parts index description part no. Q'ty per unit ref. No. Page no. Numerical parts index 53 ffpmf0829 pinion 27 6 1 ffpmf0982 decrease gear 1 8 30 1 ffpmf0983 decrease gear 2 8 36 1 ffpmf0984 gear, paper feed drive (7845/7850) 8 2 1 ffpmf0985 transport drive gear 8 12 1 ffpmf0985 transport d...

  • Page 270

    Numerical parts index description part no. Q'ty per unit ref. No. Page no. Numerical parts index 54 ffpmf1023 idle gear 25 21 51 1 ffpmf1024 middle roller gear 2 21 8 1 ffpmf10271 gear 1 10 24 1 ffpmf10271 gear 1 11 24 1 ffpmf10281 gear 2 10 23 1 ffpmf10281 gear 2 11 23 1 ffpmf1029 gear 3 10 21 1 ff...

  • Page 271

    Numerical parts index description part no. Q'ty per unit ref. No. Page no. Numerical parts index 55 ffpmf1105 idle gear 2 (7818/7824) 18 29 1 ffpmf1106 gear, string paddle -7818 18 37 1 ffpmf1106 gear, string paddle (7818/7824) 23 37 4 ffpmf1107 gear, paper feed drive 9 2 1 ffpmf11081 dfp roller gea...

  • Page 272

    Numerical parts index description part no. Q'ty per unit ref. No. Page no. Numerical parts index 56 ffpmq0526 bearing 14 26 2 ffpmq0526 bearing 14 29 2 ffpmq0534 bearing 20 33 1 ffpmq0534 bearing 20 77 1 ffpmq0534 bearing 21 6 2 ffpmq0534 bearing 28 8 2 ffpmq0534 bearing 29 34 2 ffpmq0535 bearing 9 ...

  • Page 273

    Numerical parts index description part no. Q'ty per unit ref. No. Page no. Numerical parts index 57 ffpmq0581 bushing, idle gear 2 (7845/7850) 18 26 1 ffpmq0583 bearing, heat roller (7818/7824) 24 13 2 ffpmq0584 bearing, heat roller (7830/7835) 24 13 2 ffpmq0592 bushing 5 (7818/7824/7830/7835) 18 6 ...

  • Page 274

    Numerical parts index description part no. Q'ty per unit ref. No. Page no. Numerical parts index 58 ffpnm0029 foot 6 4 1 ffpnm0029 foot 7 4 4 ffpnn0038 platen rubber (7830/7835 except north america) 1 38 1 ffppa0398 indication plate 26 25 1 ffppa0400 adu cassette panel 30 28 1 ffppa04055 paper size ...

  • Page 275

    Numerical parts index description part no. Q'ty per unit ref. No. Page no. Numerical parts index 59 ffptd0957 operating guide (portuguese) 3 29 1 ffptd0958 operating guide (taiwan) 3 29 1 ffpte01661 label, warranty (for north america) 3 41 1 ffpte02471 label, cord disconnect (for north america) 3 43...

  • Page 276

    Numerical parts index description part no. Q'ty per unit ref. No. Page no. Numerical parts index 60 ffput01h132 fuser unit (7845 except north america) 24 0 1 ffput01h212 fuser unit (7830/7835 for north america) 23 0 1 ffput01h212 fuser unit (7830/7835 for north america) 24 0 1 ffput01h233 fuser unit...

  • Page 277

    Numerical parts index description part no. Q'ty per unit ref. No. Page no. Numerical parts index 61 ffpwb05858 pcb ac/dc driver 12 36 1 (7845/7850 except north america) ffpwb0586 led array 4 20 1 ffpwb0586 led array 5 20 1 ffpwb0597 pcb hvps (7845/7850) 12 60 1 ffpwb0598 pcb hvps (7824/7830/7835) 12...

  • Page 278

    Numerical parts index description part no. Q'ty per unit ref. No. Page no. Numerical parts index 62 ffpwc1626 df cable 6 55 1 ffpwc1626 df cable 7 42 1 ffpwc1628 ac cable 1 12 44 1 ffpwc1629 opt1 cable 12 15 1 ffpwc1629 opt1 cable 13 15 1 ffpwc1630 opt2 cable 16 1 1 ffpwc1631 opt3 cable 12 49 1 ffpw...

  • Page 279

    Numerical parts index description part no. Q'ty per unit ref. No. Page no. Numerical parts index 63 ffpxa49h001 tension bracket 3 ass'y 11 3 1 ffpxa51h00 sensor bracket (7845/7850) 12 35 1 ffpxa51h40 sensor bracket (7824/7830/7835) 12 35 1 ffpxa51h40 sensor bracket 13 35 1 ffpxa54h00 hvps unit ass'y...

  • Page 280

    Numerical parts index description part no. Q'ty per unit ref. No. Page no. Numerical parts index 64 ffpxd08j002 fr mylar b ass'y 29 23 2 ffpxd10j00 stepping motor 29 55 1 ffpxd11j00 motor bracket ass'y 29 52 1 ffpxd14j00 ad cassette rail, right 30 11 1 ffpxd17j00 ad cassette rail, left 30 30 1 ffpxd...

  • Page 281

    Numerical parts index description part no. Q'ty per unit ref. No. Page no. Numerical parts index 65 ffpxq15h00 solenoid ass'y (7845/7850) 21 4 1 ffpxq20h00 drive plate ass'y 20 32 1 ffpxq23h00 dfp roller shaft ass'y 20 53 1 ffpxq24h00 limiter ass'y 20 54 1 ffpxq29h00 paper guide b ass'y 20 30 1 ffpx...

  • Page 282

    Numerical parts index description part no. Q'ty per unit ref. No. Page no. Numerical parts index 66 h24v055wn2a fuser lamp 2 (7845/7850 except north america) 24 11 1 h24v085wn2a fuser lamp (except north america) 24 10 1 hc-6 clamp 6 56 3 hc-6 clamp 7 39 3 hc-6 clamp 16 9 1 hc-6 clamp 17 38 1 hc-6 cl...

  • Page 283

    Numerical parts index description part no. Q'ty per unit ref. No. Page no. Numerical parts index 67 xpl3a16wv pin 19 71 1 xwc3b washer 26 27 2 xwc4b washer 12 11 2 xwc4b washer 13 11 2 xxe4d5fr-r set screw 15 34 1 xxe4d8fp-r set screw 14 22 4.

  • Page 284

    2 1 3 1 1 2 dsac1 fulp1 ÆÆÆac120/220-240v line ÆÆÆdc+24v line ÆÆÆdc+5v line important safety notice componentes identified by head mark have special characteristtics important for safety. When replace any of these components. Use only manufacturer’s specified parts. Schematic diagram (fp-7818/7824/7...

  • Page 285

    3 1 1 2 3 4 dsac1 dsac1 fulp1 ÆÆÆac120/220-240v line ÆÆÆdc+24v line ÆÆÆdc+5v line important safety notice componentes identified by head mark have special characteristtics important for safety. When replace any of these components. Use only manufacturer’s specified parts. Control panel control panel...

  • Page 286

    B b b schematic diagram (f a-s620) com no nc +24v 12 j7 fg2 fg3 j40 sttpmcw sttpmccw stpcr t spend +5v gng splhp stpok j12 stemp 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 3 1 2 6 4 5 7 8 9 +5v bul gnd +5v binhp gnd +5v bsmc gnd 3 j42 9825-4203 sorter interlock ...

  • Page 287

    Ps1 +5v pd schematic diagram (f a-s660) sorter controller pcb (f a-s660) stapler unit j7 1 2 3 4 5 6 7 8 9 10 11 12 13 spmcw spmccw +5v +5v gnd +5v spemp spcar t splhp gnd selfp +24v ibutu 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 j7 j102 11 10 9 8 7 6 5 4 3 2 1 j102 j201 j201 1 2 3 4 5 ...

  • Page 288

    Fa-s620/s660 service manual contents i. Introduction 1.1 specifications .......................................................................................... 1-1 1.2 features .................................................................................................. 1-1 1.3 external view...

  • Page 289

    V. Troubleshooting 5.1 self-diagnosis/machine malfunction ....................................................... 5-1 5.2 service mode .......................................................................................... 5-8 vi. Unpacking/installation 6.1 installation requirements ................

  • Page 290: Section I Introduction

    1-1 introduction 1.2 features following modes can be selected by pressing the key on the panel of the copier. • staple mode: copies discharged into bins will be stapled automatically (when using the adf) • group mode: copies of the same page will be grouped and stacked separately from copies of othe...

  • Page 291

    1-2 1.3 external view 1.4 inner view bin unit latch lever feed guide unit fa-s660 feed roller stapler unit bin unit staple guide bar roll fa-s620 fa-s660 fa-s620 stapler unit stapler unit cover latch bin unit stapler unit cover feed guide unit stapler unit bin unit roll feed roller stapler unit stap...

  • Page 292

    1-3 introduction 1.5 operation panel staple key manual staple resupply indicator no. 1 2 function press “manual staple” at the start. (the indicator turns on when stapling is ready.) if the key is pressed during the stapling process, the process is discontinued. The lamp blinks when the staple jam o...

  • Page 293

    1-4 1.6 component location 1 2 3 4 5 6 7 8 9 no. Name 1 in-bin paper detecting sensor (tx) (s1) 2 bin lower limit sensor (pi4) 3 bin upper limit sonsor (pi5) 4 bin shift motor clock sensor (pi1) 5 reed cam sensor (pi2) 6 paper exit sensor (ps1) 7 staple guide bar home position sensor (pi3) 8 in-bin ...

  • Page 294

    1-5 introduction (2) motors, swiches, solenoids, pcbs fa-s660 fa-s620 1 2 3 4 5 6 7 8 9 11 10 13 2 4 14 3 5 9 8 11 10 6 7 12 no. Name 1 reed cam rotation detecting switch (sw3 for fa-s620) 2 bin shift motor (m1) 3 staple guide bar drive motor (m3) 4 feed motor (m2) 5 stapler swing motor (m4) 6 stapl...

  • Page 295: Section II Mechanism

    2-1 mechanism section ii mechanism 2.1 construction •the staple sorter consists of the following four functional blocks, paper transport section, bin driving section, tamper driving section and stapler driving section. 2.2 paper transport the paper transport roller in the staple sorter is driven by ...

  • Page 296

    2-2 fa-s620 fa-s660 sorter controller pcb feed motor feed motor drive switch paper detecting signal paper exit sensor feed motor feed motor drive switch paper detecting signal sorter controller pcb paper exit sensor m2 m2 ps1 ps1.

  • Page 297

    2-3 mechanism 2.3 bin drive up and down movement of each bin in the sorter is achieved by the rotation of the bin motor (m1) located on the lower frame of the sorter. If any overdrive occurs,the upper and lower limit switches(pi4 and pi5) (micro-switch) detect the abnormality and protect the machine...

  • Page 298

    2-4 roll reed cam roll bin level section bin cam sensor fa-s660 bin shift motor clock signal led on signal upper limit detecting signal lower limit detecting signal bin shift motor drive signal reed cam rotation detecting signal sorter controller circuit pcb pi5 pi1 pi4 pi2 s1 m1.

  • Page 299

    2-5 mechanism led (s1) bin unit photo transistor (s2) 2.4 tamper drive the tampers in the bin unit are driven by the tamper drive motor located on the lower frame of the sorter. The tampers jog each time a copy is fed into a bin and keeps the copies in each bin evenly stacked. (1) the copier begins ...

  • Page 300

    2-6 staple guide bar fa-s620 fa-s660 pi5 pi1 pi4 pi2 s1 pi3 s2 m3 m1 pi5 pi1 pi4 m1 pi2 s1 s2 m3 pi3 led signal in-bin paper detecting signal guide bar home position detecting signal guide bar swing motor drive signal sorter controller circuit pcb sorter controller circuit pcb in-bin paper detecting...

  • Page 301

    2-7 mechanism fa-s660 fa-s620 (4) the tamper (rear) home position is detected when the sensor detecting plate attached to the tamper support blocks the light from the tamper home position sensor on the bottom frame of the sorter. A signal according to the copy size is output from the control panel a...

  • Page 302

    2-8 2.5 stapler drive copies discharged into the bins in the "staple mode" can be stapled by stapler assembly automatically. In addition, manual stapling can be performed on copies placed into the bin tray by pressing the the "staple" key. (1) the operational components in the stapler include the st...

  • Page 303

    2-9 mechanism fa-s620 fa-s660 staple motor stapler motor drive signal staple detecting signal cartridge detecting signal stapler home position detecting signal stapler swing position detecting signal stapler unit swing motor drive signal sorter controller circuit pcb sorter controller circuit pcb st...

  • Page 304

    2-10 bin shift home position/lower limit sensor (pi5) bin upper limit sensor (pi4) bin lower limit sensor (pi5) bin upper limit sensor (pi4) fa-s660 fa-s620 fa-s660 fa-s620 staple position staple swing motor stapler position switch home position staple position staple swing motor home position stapl...

  • Page 305

    2-11 mechanism (4) staple swing motor swings stapler. Staple position sensor and stapler swing position sensors detect the staple position and initial position. Stapler only swings when stapling, otherwise stays in the initial position. (5) staple detecting sensor detects the presence of staples. In...

  • Page 306

    2-12 (6) for fa-s660 if foreign objects like fingers are detected in the bin when stapling, actuater turns the stapler safety switch off and consequently stops stapling. Safety switch (fa-s660) actuater.

  • Page 307: Section III Maintenance

    3-1 maintenance section iii maintenance cleaning part name stapler unit paper feed roller (upper/lower) paper exit roller bin/roll bin paper detecting sensor lubrication per 200,000 copies — — — — 3.1 maintenance areas • the following areas should be cleaned at the prescribed interval. Maintenance c...

  • Page 308

    3-2 3.2 disassembly/assembly (1) replacement of the stapler assembly (fa-s620) remove the front cover, right cover, and rear cover. 1 1 remove the tie-wrap. 2 disconnect the connector. 3 remove the ground wire. (1 screw) 2 3 1 rotate the stapler swing motor to move the stapler unit to the position i...

  • Page 309

    3-3 maintenance (2) replacement of the stapler assembly (fa-s660) remove the front cover. 1 1 remove the connector. 2 remove the tie-wraps. (x2) 2 3 1 remove the screws. (x2) 2 remove the stapler unit. Front cover 1 2 1 1.

  • Page 310

    3-4 (3) replacement of the bin unit (fa-s620) remove the front cover, right cover, and rear cover. 1 1 disconnect the connectors of the sorter controller pcb. ( x 2) 2 remove the bin cable. (3 screws) 2 3 1 remove bin stoppers (front/rear, each 1 screw). Front cover rear cover right cover 1 2 1.

  • Page 311

    3-5 maintenance (3) replacement of the bin unit (fa-s620) (continued) remove the bin 1 place the sorter sideways on the work table. 2 turn the reed cam in the direction of the arrow to remove the bin unit. (both front and rear at the same time) 4 1 remove the bin unit from the sorter and place it on...

  • Page 312

    3-6 (4) replacement of the bin unit (fa-s660) remove the front cover, right cover, and rear cover. 1 1 disconnect the connector of the sorter controller pcb. ( x 4) 2 detach the signal code plate. (2 screws) 2 3 1 remove two screws (front/rear). 2 lift the guide rail hitch. 3 place the detached bin ...

  • Page 313

    3-7 maintenance (4) replacement of the bin unit (fa-s660) (continued) remove the bin upper unit cover. (4 screws) 5 1 remove the spring. 2 remove the guide bar holder. (screws x 2) 6 7 remove the bin roll stopper and bin roll then remove the bins. 8 replacing the bin from the lower side remove the b...

  • Page 314

    3-8 (4) replacement of the bin unit (fa-s660) (continued) disconnect the sensor harness. (2 connectors, 1 tie wrap) 9 remove the sensor harness as shown. 10 11 remove the guide bar holder (upper). (2 screws) 12 remove the bin lower unit. Note: pull out the guide bar holder separating it from the gui...

  • Page 315

    3-9 maintenance caution when reassembling the bin unit. (fa-s660) put the bin unit on the reed cam from the upper side, and fit the bin into the reed cam rotating the clock plate of the shift motor 1 1 make sure if the locking part of the bin roll stopper is not damaged. 2 make sure if the bin roll ...

  • Page 316

    3-10 3.3 adjustment 1 on 2 3 4 5 6 sorter controller pcb led sw1 (sw3: fa-s620) sw2 sw3 (sw1: fa-s660).

  • Page 317

    3-11 maintenance 1 on 2 3 4 5 6 *1 1 on 2 3 4 5 6 *1 1 on 2 3 4 5 6 *1 1 on 2 3 4 5 6 *1 1 on 2 3 4 5 6 *1 1 on 2 3 4 5 6 *1 1 on 2 3 4 5 6 *1 1 on 2 3 4 5 6 1 on 2 3 4 5 6 1 on 2 3 4 5 6 1 on 2 3 4 5 6 1 on 2 3 4 5 6 1 on 2 3 4 5 6 1 on 2 3 4 5 6 by turning off all the switches, normal copy conditi...

  • Page 318

    3-12 (2) adjustment of in-bin paper detecting sensor remove all the paper from the bin unit. 1 remove the right cover and set the dip switch on the sorter controller pcb as shown. (sw3: fa-s620, sw1:fa-s660) 2 3 press the manual staple key. 4 check the lighting condition of the manual staple key. Ke...

  • Page 319

    3-13 maintenance (3) adjustment of the tamper bar swing range remove all the paper from the bin unit. 1 remove the right cover and set the dip switch on the sorter controller pcb as shown. (sw3: fa-s620, sw1:fa-s660) 2 3 place the a4 or ltr copy paper (1 sheet) in the bin unit as shown. 4 pressing t...

  • Page 320

    3-14 1 on 2 3 4 5 6 1 on 2 3 4 5 6 (3) adjustment of the tamper bar swing range (continued) remocheck the lighting condition of the manual staple key. Kept on: adjustment completed. Blinking: improper adjustment. • check the installation condition of the guide bar home position s e n s o r , a n d r...

  • Page 321

    3-15 maintenance 1 on 2 3 4 5 6 1 on 2 3 4 5 6 (4) adjustment of the staple position (continued) place about 5 sheets of copy paper (a4 or ltr) into the top bin. 3 pressing the push switch on the sorter controller pcb, move the stapler unit to the staple position. (sw1:fa-s620, sw3:fa-s660) 4 5 pres...

  • Page 322: Section IV Electrical

    4-1 electrical section iv electrical 4.1 electrical parts operation (1) bin motor control the circuit shows the bin shift motor control circuit diagram. A dc motor is used for the bin shift motor (m1), which is controlled by the drive circuit so that the bin unit moves up and down. The bin unit up/d...

  • Page 323

    4-2 ms4 +24v pi4 q1 cpu m1 drive circuit pi1 bmup bmdwn pwm lchp stapler unit home position switch sorter controller circuit pcb no bin unit upper limit sensor bin unit lower limit sensor bin shift motor shift motor clock sensor lead cam home position sonsor obstacle detection switch pi5 pi2 current...

  • Page 324

    4-3 electrical (2) paper transport motor control a4-phase (fa-s660)/2-phase (fa-s620) control stepping motor is used for the feed motor. The feed speed is controlled by the number of pulses ofthe pulse signal a, a*, b, and b* of the motor driver ic (q19: fa-s620, q23: fa-s660). Fa-s660 fa-s620 q1 cp...

  • Page 325

    4-4 (3) tamper drive motor control the guide bar swing motor is a 4-phase (fa-s660), 2-phase (fa-s620) control stepping motor. The sorter controller pcb sends drive pulses (gbma, gbma*, gbmb, and gbmb*/ gbmpa, gbmpa*, gbmpb, gbmpb*) to the motor driver. The motor driver controls the output timing of...

  • Page 326

    4-5 electrical ms4 no spswpa spswpb q4 cpu m4 sorter controller pcb a a* b b* q18 motor driver shift motor q24 stapler unit home position switch stapler unit swing motor +24v (4) staple swing motor control staple swing motor is a 4-phase (fa-s660)/2-phase (fa-s620) control stepping motor. By control...

  • Page 327

    4-6 ms4 no spswha spswha* spswhb spswhb* q1 cpu m4 sorter controller pcb a a* b b* shift motor q stapler unit home position switch staple swing motor +24v no ms2 icp3 stapler cover switch q44 motor driver (5) staple motor control a dc motor is used for the staple motor (m5). This circuit has major f...

  • Page 328

    4-7 electrical m5 stapler motor +24v q28 +24v q29 q27 q26 current detection circuit q17 q10 q13 q10 q13 spmcw spmccw q16 fa-s620 fa-s660 spmcw r159 r160 12 11 q56 q56 q52 q51 r158 r165 r164 r157 q48 q50 r156 +24v no ms3 stapler safety switch sorter control pcb q47 q49 q43 q43 r163 r173 +5v +5v q54 d...

  • Page 329

    4-8 4.2 connector signals (1) fa-s620 dendet spswpb spswpb* spswpa spswha* fmpa* fmpa fmpb* fmpb gbmpa gbmpb gbmpa* gbmpb* bmup bmdwn joi sw spuhp stpopn j1-2 j2-1 j2-2 j2-4 j2-5 j3-1 j3-2 j3-3 j3-4 j4-1 j4-2 j4-3 j4-4 j5-1 j5-2 j7-1 j8-2 j8-5 lead cam rotation detecting siginal stapler swing motor ...

  • Page 330

    4-9 electrical input/output pulse pulse connector no. Signal name connection function j9-1 j9-4 j9-8 j11-1,2 j11-4,5 j11-6 j11-8 j11-9 j12-3 j12-4 j13-1 j15-1 j16-1 j16-5 j7-11 j7-12 j14-1 bul binhp bsmc sttpmcw sttpmccw stpcrt spemp splhp stpok stemp sejct lcpd binpa gbhp selfp ibutu spl cov bin un...

  • Page 331

    4-10 j3-1 j3-2 j4-2 j4-3 j4-6 j5-3 j5-5 j6-2 j6-4 j7-1 j7-2 j7-7 j7-8 j7-9 j7-11 j7-12 j8-1 j8-2 input/output pluse pluse connector no. Signal name connection function (2) fa-s660 manual staple key manual staple key in-bin paper detecting sensor (light emitting unit)(s1) in-bin paper detecting senso...

  • Page 332

    4-11 electrical input/output connector no. Signal name connection function j8-3 j8-5 j8-6 j8-8 j9-1 j9-3 j9-4 j9-6 j10-2 j11-3 j11-6 j12-2 j12-3 j12-4 j12-5 j13-3 j14-1 feed motor (m2) tamper bar drive motor (m3) sorter interlock switch (ms1) bin unit upper limit sensor (pi4) bin unit lower limit se...

  • Page 333: Section V  Troubleshooting

    5-1 trouble shooting section v troubleshooting remember that failure indications can be caused by defects in harnesses and/or connections. 5.1 self-diagnosis/machine malfunction the self-diagnostic function detects machine malfunctions and indicates messages on the display depending on the trouble a...

  • Page 334

    5-2 (b) u11:sorter paper trouble paper is in the sort bin when the staple sort mode or sort mode is selected. • more than 50(30/ledger, a3) copies are received by the sort bin. • sheets of paper of different width or sizes unsuitable for stapling(invoice,etc.) are received. "u11" is cleared when all...

  • Page 335

    5-3 trouble shooting detection of paper jam • fa-s620/s660 copy paper transport condition is monitored by the sensors shown below. When paper is jammed, the jam position indicator ( ) blinks. At the same time, "paper jam" is memorized by code number (j60). (maximum 10 occurrences including options.)...

  • Page 336

    5-4 (3) machine malfunctions • when the cpu p.C.B. Can not control the machine or any trouble occurs, the error code(exx) appears in the message display of the copier and the machine will stop. • to clear exx, release the sort mode and select the sort mode again. (a) sorter failure item communicatio...

  • Page 337

    5-5 trouble shooting e5-22:communication failure is the sorter cord connected securely? • check connector cnt3 of the copier. • check connector (j6, 10: s620/ j1, 2: s660) of the sorter controller p.C.B. No is the voltage between connector (j6-1, 2: s620/j1-1, 2: s660) of the sorter controller cpu p...

  • Page 338

    5-6 e7-01bin motor failure does the output of (j1-2: s620/j5-5: s660) change when the reed cam home position sensor is turned on/off? • sensor is not mounted correctly or sensor failure. Is dc+24v generated between (j5-1 and 2: s620/j8-1 and 2: s660) with the rotation of bin motor? Lifting up: j5-1/...

  • Page 339

    5-7 trouble shooting does the output of connector (j8-2:s620/j6-4:s660) change when the switch is turned on/off? • the switch is defective. No yes is +5v generated connector (j11-4, 5: s620/j7-3, 4: s660) with the stapler drive motor? No • check dc +5v of the sorter controller p.C.B.. • the guide ba...

  • Page 340

    5-8 2) output check started by "copy start" key operation. Released by "clear/stop" key operation or at the end of operation. Item transport motor bin movement (down direction) bin movement (up direction) tamper drive motor staple motor staple ready indicator staple action code 88 89 90 91 92 93 94 ...

  • Page 341: Section VI

    Unpacking/ installation 6-1 section vi unpacking/installation 6.1 installation requirements • the same as the copier, fa-s620/s660 is a precision machine. The performance of the sorter can be affected by the surrounding conditions. (1) the sorter should not be installed under the following condition...

  • Page 342

    6-2 6.2 installation procedure (fa-s620) (1) unpacking check the condition and contents of each box for any shipping damage and completeness before installation. (visual check) * check the contents of the box. Sorter receiving bracket (rear) (x1) sorter receiving bracket (front) (x1) system console ...

  • Page 343

    Unpacking/ installation 6-3 "staple" label (a) (x1) "staple" label (b) (x1) "staple" label (c) (x1) rail assembly fixing (m4 x 25)(x2) rail cover fixing (m4 x 8)(x3) (for fp-7824/7830) system console support rail assembly fixing (m4 x 16)(x2) bracket fixing (m4 x 8)(x 4) (for fp-7818) magnet catch f...

  • Page 344

    6-4 (1) pull out the upper cassette/adu. (2) remove the rail stopper. (1 screw) when the adu is installed: remove the both side rail stop- pers (2 screws) (3) remove the upper cassette/adu. Fp-7818: remove the cassette. (2) installation remove all shipping materials before installation. Caution: mak...

  • Page 345

    Unpacking/ installation 6-5 location procedure check 5 (1) remove the upper cassette rail fixing screw. (front side x 1) (2) install the sorter receiving bracket (front), together with the upper cassette rail. (1 screw just removed) 6 re-install the upper cassette/adu and rail stopper. 7 (1) re-inst...

  • Page 346

    6-6 1 1 location procedure check 10 (1) remove the pre-stamped holes (2 positions). (2) re-install the system console left cover. 11 install the paper guide. (2 screws, m4 x 12) 12 install the magnet catches (front and rear sides). (2 positions, 2 screws, m4 x 10) 13 insert the rail assembly into th...

  • Page 347

    Unpacking/ installation 6-7 location procedure check 14 install the rail mounting bracket to underside of the sorter (front and rear side). (4 screws, m4 x 8) pull out the rail assembly fully, and install the sorter. Note: holding the set the sorter with both hands as shown as the figure. If hold th...

  • Page 348

    6-8 location procedure check 17 install the rail cover. (3 screws, m4 x 8) 18 for fp-7818: install the sorter mounting kit (fa- sh01). Refer to the installation procedure of fa-sh01. 19 connect the lattice connector of the sorter to the copier. 16 fix the rail assembly to the sorter body (front and ...

  • Page 349

    Unpacking/ installation 6-9 location procedure check 20 attach the “staple” label (1) open the platen cover (or adf) (2) attach “staple” label (a) provided on the upper cover (rear). (when the adf is installed) attach “staple” label (b) provided on the main cover. Attach “staple” label (c) provided ...

  • Page 350

    6-10 6.2 installation procedure (fa-s660) (1) unpacking check the condition and contents of each box for any shipping damage and completeness before installation. (visual check) * check the contents of the box. Sorter receiving bracket (rear) (x1) sorter receiving bracket (front) (x1) system console...

  • Page 351

    Unpacking/ installation 6-11 "staple" label (a) (x1) "staple" label (b) (x1) rail assembly fixing (m4 x 33)(x 2) latch receiving bracket fixing sorter fixing (m4 x 8)(x 2) (m4 x 12)(x 2) sorter receiving bracket fixing (m4 x 8)(x 1) paper guide fixing (m4 x 12)(x 2) system console support bracket fi...

  • Page 352

    6-12 location procedure check 1 (1) open the front door. (2) when using the exit tray, remove the exit tray. (3) open the exit cover. (2) installation remove all shipping materials before installation. Caution: make sure the copier is unplugged before the installation. 2 (1) remove the left cover. (...

  • Page 353

    Unpacking/ installation 6-13 location procedure check 5 (1) pull out the lower cassette. (2) remove the rail stopper. (1 screw) (3) remove the lower cassette. 6 (1) remove the lower cassette rail fixing screw. (front side x 1) (2) install the sorter receiving bracket (front), together with the lower...

  • Page 354

    6-14 location procedure check 10 install the system console support brackets. (front and rear, 4 screws, m4 x 8) (1) remove the pre-stamped holes (3 positions). (2) re-install the system console left cover. 12 install the paper guide. (2 screws, m4 x 12) 1 1 1 11 paper guide install the latch receiv...

  • Page 355

    Unpacking/ installation 6-15 location procedure check (1) remove 2screws of the rear cover (copier and system con- sole). (2) install the connecting plate to the rear cover (copier and system console). (2 screws, just removed) 15 install the floor stabilizer to the system console. (2 screws, m4 x 14...

  • Page 356

    6-16 location procedure check install the sorter mounting bracket to the sorter. (4 shoulder screws, m4 x 12) 18 pull out the rail assembly fully, and install the sorter. Note: hold the sorter with both hands as shown in the figure. If holding the other parts, sorter will be damaged. 17 19 fix the r...

  • Page 357

    Unpacking/ installation 6-17 location procedure check 20 connect the lattice connector of the sorter to the copier. 21 attach the "staple" label. (1) open the platen cover (or adf). (2) attach "staple" label (a) provided on the upper cover (rear). (when the adf is installed) attach "staple" label (b...

  • Page 358

    Fa-s620 parts manual contents/index 1. Sorter mounting assembly ................................................... 1 2. Covers .................................................................................. 2 3. Frame 1 ...............................................................................

  • Page 359

    Use and ordering information for usa 1. Information contained in this parts manual is subject to change. Change notices and supplementary pages will be issued on a timely basis. 2. Electrical parts supplied may include previously used components. 3. A numerical part number list is located at the rea...

  • Page 360

    1 4 7 10 8 9 5 6 2 3 – 1 – sorter mounting assembly.

  • Page 361

    – 1 – sorter mounting assembly ref. No. Part no. Description q'ty per unit com- mon rank 1 4a1-5284-000 sorter receiving bracket, rear 1 n d 2 4a1-5283-000 sorter receiving bracket, front 1 n d 3 4a1-5286-000 system console support bracket 2 n d 4 4a1-5142-000 rail mounting bracket, rear 1 n d 5 4a1...

  • Page 362

    1 2 5 (j41) 3 6 7 8 4a 4 – 2 – covers.

  • Page 363

    1 4a1-5264-000 front cover 1 n d 2 4a1-3868-000 insulating sheet 1 n d 3 4a1-3864-000 switch holder 1 n d 4 4f1-1240-000 stapler door 1 n d 4a 4s1-8021-000 jam label 1 n d 5 4h1-0049-000 manual stapler pcb assembly 1 n c 6 4s1-0174-000 stapler label 1 n d 7 4a1-3860-000 center cover 1 n d 8 4a1-5249...

  • Page 364

    See p.7 see p.7 c b b a 6 8 9 10 11 see p.6 12 7 16 17 18 19 15 13 14 8 1 2 5 (j29) (j27) (j26) (j20) (p12) (p13) (p14) (j27) (j26) (j20) (j22) (j9) (j1) (j5) (p15) (j37) (j13) (m1) (j36) (j41) (sw1) (j29) 4 3 a c – 3 – frame 1.

  • Page 365

    1 4h1-6184-000 rear cable 1 1 n d 2 4s1-9024-000 shoulder screw 1 n d 3 4s1-6103-000 tension spring 1 n c 4 4h1-6190-000 switch 1 n c 5 wg8-5424-000 sensor 1 n b 6 wg8-5198-000 sensor 3 n b 7 4a1-3907-000 cable holder 1 1 n d 8 4a1-3886-000 roller 4 n d 9 4f1-0913-000 delivery roller 1 n d 10 4s1-01...

  • Page 366

    – 4 – frame 2 1 18 18 3 3 1 2 6 7 8 9 d 11 12 10 13 14 7 15 16 17 see p.6 4 5 see p.6 (pi1) (j23) (j15) (j7) (j10) (j51) (j6) (j8) (j3) (j2) (j35) (j36) (j28) (j25).

  • Page 367

    1 4a1-3900-000 reed cam 2 n d 2 4a1-3910-000 flag 1 n d 3 4a1-3870-000 bin stopper 2 n d 4 wg8-5198-000 sensor 3 n b 5 4h1-6194-000 rear cable 2 1 n d 6 xd3-1250-122 pin 1 n d 7 4s1-0134-000 30t gear 2 n d 8 4s1-0152-000 bushing 1 n d 9 4a1-3871-000 shaft 1 n d 10 4s1-0153-000 bushing 1 n d 11 4h1-6...

  • Page 368

    3 20 21 15 2 20 1 13 5 10 17 14 8 6 18 a a b (j16) (j31) (j30) (j4) (j33) (j34) (j34) (m3) (p16) (j33) (j30) (j32) (j32) 4 12 7 22 16 11 9 19 – 5 – bin unit.

  • Page 369

    Bin unit – 5 – ref. No. Part no. Description q'ty per unit com- mon rank 1 4f1-1235-000 bin 10 n d 2 4f1-1236-000 bin cover, front 1 n d 3 4f1-1237-000 bin cover, rear 1 n d 4 4f1-0904-000 stepped motor 24v 1 n b 5 4f1-1238-000 rod 1 n d 6 4h1-0047-000 photo transistor pcb assembly 1 n b 7 4h1-0048-...

  • Page 370

    A 4 5 2 6 3 4 7 1 9 9 12 10 13 14 15 16 17 18 19 20 21 22 8 (j22) (m4) (m2) (j35) a – 6 – drive block.

  • Page 371

    1 4f1-0907-000 motor dc22v 1 n c 2 4s1-0137-000 30t gear/22t pulley 1 n d 3 4s1-0139-000 15t gear/39t pulley 1 n d 4 4s1-0140-000 37t/15t gear 2 n d 5 4s1-0141-000 37t gear 1 n d 6 xf9-0691-000 53t belt 1 n d 7 xf9-0692-000 90t belt 1 n d 8 4a1-3906-000 motor bracket 1 n d 9 4a1-3911-000 shift shaft...

  • Page 372

    1 3 7 10 12 8 9 11 13 14 21 19 18 23 25 25 22 24 20 15 13 17 16 10 5a 2 5b 6 4 5 (j12) (j11) (j40) (j28) (sw1) (j25) (sw2) – 7 – feeder guide/ stapler unit.

  • Page 373

    Feeder guide/stapler unit – 7 – ref. No. Part no. Description q'ty per unit com- mon rank 1 4a1-5262-000 upper guide 1 n d 2 4a1-5267-000 lower guide 1 n d 3 4a1-3890-000 rib 1 n d 4 4a1-3891-000 delivery roller 4 n d 5 4f1-0906-000 brush cover 1 n d 5a 4a1-3892-000 static charge eliminator brush 1 ...

  • Page 374

    Numerical parts index – 8 – numerical parts index description q'ty per unit ref. No. Part no. Page no. 4a1-1127-000 magnet catch 7 9 2 4a1-3860-000 center cover 2 7 1 4a1-3864-000 switch holder 2 3 1 4a1-3865-000 rib 3 13 4 4a1-3866-000 switch holder 7 23 1 4a1-3867-000 sensor lever 3 16 1 4a1-3868-...

  • Page 375

    – 9 – numerical parts index description q'ty per unit ref. No. Part no. Page no. 4a1-5262-000 upper guide 7 1 1 4a1-5264-000 front cover 2 1 1 4a1-5267-000 lower guide 7 2 1 4a1-5274-000 magnet catch, front 1 7 1 4a1-5275-000 magnet catch, rear 1 6 1 4a1-5276-000 rail cover 1 10 1 4a1-5283-000 sorte...

  • Page 376

    – 10 – numerical parts index description q'ty per unit ref. No. Part no. Page no. 4s1-0151-000 19t pulley 6 15 1 4s1-0152-000 bushing 4 8 1 4s1-0152-000 bushing 6 13 1 4s1-0153-000 bushing 4 10 1 4s1-0153-000 bushing 6 20 1 4s1-0174-000 stapler label 2 6 1 4s1-6098-000 torsion spring 3 17 1 4s1-6100...

  • Page 377

    Fa-s660 parts manual contents/index 1. Sorter .................................................................................... 1 2. Covers .................................................................................. 2 3. Frame 1 ................................................................

  • Page 378

    Use and ordering information for usa 1. Information contained in this parts manual is subject to change. Change notices and supplementary pages will be issued on a timely basis. 2. Electrical parts supplied may include previously used components. 3. A numerical part number list is located at the rea...

  • Page 379

    1 2 3 4 5 6 7 10 8 9 – 1 – sorter.

  • Page 380

    – 1 – sorter ref. No. Part no. Description q'ty per unit com- mon rank sorter 1 4a1-5246-000 sorter receiving bracket, rear 1 n d 2 4a1-5283-000 sorter receiving bracket, front 1 n d 3 4a1-5286-000 system console support bracket 2 n d 4 4a1-5244-000 spacer 1 n d 5 4a1-5285-000 connecting plate 1 n d...

  • Page 381

    1 a 3 4 5 12 13 15 9 10 11 6 7 8 16 2 14 13a (j202) (j202) (j104) – 2 – covers.

  • Page 382

    – 2 – covers ref. No. Part no. Description q'ty per unit com- mon rank covers 1 4a1-5214-000 rear cover 1 n d 2 4a1-2364-000 right cover 1 n d 3 4a1-2393-000 latch 1 n d 4 4a1-2394-000 latch lever 1 n d 5 4a1-2396-000 latch holding plate 1 n d 6 4f1-1246-000 front door 1 n d 7 4s1-8014-000 stapler l...

  • Page 383

    – 3 – frame 1 1 2 30 31 32 3 4 5 6 28 33 35 18 19 34 27 26 25 22 24 23 20 19 14 13 12 11 10 7 8 9 15 16 18 17 21 1 20 see p.7 29 (m2) (j112) (j11) (j105) (j106) (p14,5) (j105,106).

  • Page 384

    Frame 1 – 3 – ref. No. Part no. Description q'ty per unit com- mon rank frame 1 1 wt2-5018-000 cws 6 n d 2 wg8-5382-000 sensor 2 n b 3 4g1-2076-000 sensor 1 n b 4 4a1-2397-000 sensor holder 1 n d 5 4a1-2358-000 static eliminator charge 1 n d 6 4a1-2352-000 feed roller 1 n c 7 4k1-2001-000 stepping m...

  • Page 385

    – 4 – frame 2 1 2 3 8 12 13 15 16 17 18 19 20 22 23 20 28 29 30a 30 33 33b 29 35 36 13 6 37 12 26 27 3 34 4 3 2 33a 32 31 25 2 26 27 3 24 21 4 5 6 11 7 38 9 14 10 10 11 (pi1) (pi2) (j114) (j107) (j116) (j115) (j205) (ms4) (ms2) (p17) (j205) j 1 0 4 j 1 0 3 j 1 0 7 j 1 0 2 j 7 j 3 j 1 3 (j10) (j12) (...

  • Page 386

    Frame 2 – 4 – ref. No. Part no. Description q'ty per unit com- mon rank frame 2 1 4g1-0613-000 front cable 1 n d 2 fs1-1213-000 bushing 2 n d 3 xd3-2200-162 dowel pin 6 n d 4 4a1-2318-000 reed cam 2 n d 5 4s1-0116-000 reed cam shaft, rear 1 n d 6 xg9-0013-000 ball bearing 2 n d 7 wc4-0205-000 micros...

  • Page 387

    – 5 – bin unit 1 3 22 6 7 9 21 11 10 13 16 12 28 24 4 11 10 8 15 26 2 5 1 14 17 23 27 20 25 18 29 19 26 25 (j109) (j110) (j204) (j203) (j108) (ps2) (pi3) (m3) (ps1) (j203).

  • Page 388

    Bin unit – 5 – ref. No. Part no. Description q'ty per unit com- mon rank bin unit 1 4a1-1073-000 slide rail 2 n d 2 4a1-5216-000 bin 20 n d 3 4a1-5217-000 bin cover, upper 1 n d 4 4a1-5218-000 bin cover, lower 1 n d 5 4a1-5219-000 bin cover, front 1 n d 6 4a1-5220-000 bin cover, rear 1 n d 7 4a1-522...

  • Page 389

    – 6 – stapler unit 1 5 4 3 6 2 7 8 9 10 7a 11 14 12 18 20 19 17 see p.4-33a 13 16 15 (j102) (j201) (j103) (j116) (m4) (ms3).

  • Page 390

    Stapler unit – 6 – ref. No. Part no. Description q'ty per unit com- mon rank stapler unit 1 4a1-2374-000 stapler mount 2 1 n d 2 4a1-5007-000 stapler cover 1 n d 3 4a1-2377-000 arm 1 n d 4 4a1-2378-000 stapler roller 1 n d 5 4a1-2400-000 stapler unit 1 n a 6 4g1-0615-000 stapler cable 1 n d 7 4g1-06...

  • Page 391

    – 7 – feeder assembly/if cable/sorter cpu pcb 2 7 10 11 4 1 8 12 13 icp2 icp1 icp3 9 3 5 6 (js1) (j1) (j2) (j4) (j110) (q2) a a (j109) (j108) (j9).

  • Page 392

    Feeder assembly/if cable/sorter cpu pcb – 7 – ref. No. Part no. Description q'ty per unit com- mon rank feeder assembly/if cable/sorter cpu pcb 1 4a1-2363-000 sensor flag 1 n d 2 4a1-2365-000 leaf spring 4 n c 3 4s1-6090-000 torsion spring 1 n c 4 fe9-0269-000 feed roller 4 n d 5 4a1-5224-000 feeder...

  • Page 393

    4a1-1073-000 slide rail 5 1 2 4a1-1120-000 timing belt 4 15 1 4a1-2318-000 reed cam 4 4 2 4a1-2327-000 bin roller 5 10 40 4a1-2329-000 dummy roller, lower 5 11 2 4a1-2335-000 gear 5 12 1 4a1-2338-000 shaft a 5 15 1 4a1-2339-000 shaft b 5 16 1 4a1-2340-000 gear cover 5 17 1 4a1-2342-000 bracket 7 11 ...

  • Page 394

    4a1-2418-000 switch mounting plate 4 8 1 4a1-2419-000 leaf spring 4 38 1 4a1-4369-000 sorter mounting bracket 1 8 1 4a1-5007-000 stapler cover 6 2 1 4a1-5214-000 rear cover 2 1 1 4a1-5215-000 upper arm 5 13 1 4a1-5216-000 bin 5 2 20 4a1-5217-000 bin cover, upper 5 3 1 4a1-5218-000 bin cover, lower 5...

  • Page 395

    – 10 – numerical parts index description q'ty per unit ref. No. Part no. Page no. Numerical parts index 4k1-2002-000 stepping motor dc 24v 6 20 1 4s1-0081-000 44t pulley 4 16 1 4s1-0082-000 36t/15t gear 4 17 1 4s1-0083-000 36t/15t gear 4 18 1 4s1-0104-000 64t/21t gear 5 20 1 4s1-0105-000 45t gear 3 ...

  • Page 396

    – 11 – numerical parts index description q'ty per unit ref. No. Part no. Page no. Numerical parts index wg8-5382-000 sensor 4 28 1 wg8-5382-000 sensor 5 24 1 wt2-0136-000 edge saddle 4 19 1 wt2-0136-000 cable clip 5 25 2 wt2-0317-000 lws 5 29 3 wt2-5018-000 lws 2 12 1 wt2-5018-000 cws 3 1 6 wt2-5018...

  • Page 397

    Fa-ds72/ds82 parts manual contents/index 1. Covers .................................................................................. Ds1 2. Frame 1 ................................................................................ Ds2 3. Frame 2 ..........................................................

  • Page 398

    Use and ordering information for usa 1. Information contained in this parts manual is subject to change. Change notices and supplementary pages will be issued on a timely basis. 2. Electrical parts supplied may include previously used components. 3. A numerical part number list is located at the rea...

  • Page 399

    – ds1 – covers covers ref. No. Part no. Description q'ty per unit com- mon rank 1 ffpna0635 front cover 1 1 c d 2 ffpna0639 rear cover 1 c d 3 ffpna0637 right rear cover 1 c d 4 ffpna0636 right front cover 1 c d 5 ffpfj0039 touch ring 2 c d 6 ffplk0325 link b, open/close cover 2 c d 7 ffplk0324 link...

  • Page 400

    – ds2 – ref. No. Part no. Description q'ty per unit com- mon rank frame 1 frame 1 1 ffpkr1730 sensor bracket 1 c d 2 gp1a73a sensor 1 c b 3 ffplr02701 sensor lever spring 1 c b 4 ffpll0571 sensor lever 1 c d 5 ffpkd1384 belt stay 1 c d 6 lws2na lws 2 c d 7 ffpmn0116 drive belt (fa-dk10/option for fa...

  • Page 401

    Frame 2 – ds3 – ref. No. Part no. Description q'ty per unit com- mon rank frame 2 1 ffpkd1358 upper stay, left 1 c d 2 ffpkd1357 upper stay, right 1 c d 3 ffpnh0064 hinge 2, open/close cover 1 c d 4 ffpnh0063 hinge 1, open/close cover 1 c d 5 ffpnm00181 right caster 2 c d 6 ffpnm00171 left caster 2 ...

  • Page 402

    – ds5 – numerical parts index description q'ty per unit ref. No. Part no. Page no. Numerical parts index ffpmq0560 bearing ds2 9c 2 ffpna0635 front cover 1 ds1 1 1 ffpna0636 right front cover ds1 4 1 ffpna0637 right rear cover ds1 3 1 ffpna06383 left cover ds1 8 1 ffpna0639 rear cover ds1 2 1 ffpna0...