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- Owner's Operation And Maintenance Manual
PleasureCraft Engine Group crusader Owner's Operation And Maintenance Manual
Summary of crusader
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Owner’s operation and maintenance manual a division of.
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Welcome to the growing family of crusader marine engines owners. We are delighted you have chosen crusader power for your boat and wish you many years of enjoyment. Read this manual thoroughly before starting your engine(s), read this manual carefully and completely. If you do not understand any por...
Page 3: Table of Contents
1 l510001-05 service and warranty .................................................................................................... 4-19 safety information ...................................................................................................................... 4 replacement parts .....
Page 4: Table of Contents
2 l510001-05 table of contents high transmission fluid temperature ............................................................................................ 27 operating instructions ................................................................................................ 28-32 engine alar...
Page 5: Table of Contents
3 l510001-05 table of contents fcc service instructions (clamp-on canister) ............................................................................... 53 primary fuel filter .................................................................................................................... 54 w...
Page 6: Service and Warranty - 1
4 l510001-05 service and warranty - 1 safety information “safety warnings” and additional information or instructions are used to alert the installer/operator of possible safety hazards in performing certain service or maintenance procedures incorrectly or carelessly. Dangers and warnings are accomp...
Page 7: Service and Warranty - 1
5 l510001-05 service and warranty - 1 owner’s service and warranty information crusader marine engines’ commitment to you crusader marine engines is committed to assuring your satisfaction with your new crusader engine. Your dealer also wants you to be completely satisfi ed, and invites you to return...
Page 8: Service and Warranty - 1
6 l510001-05 service and warranty - 1 engine operation and care considering the investment that you have made in your new crusader engine(s), we know you will want to operate and maintain it properly. We urge you to follow the maintenance instructions contained in your engine’s “operation and mainte...
Page 9: Service and Warranty - 1
7 l510001-05 service and warranty - 1 replacement part inquiries all inquiries concerning replacement parts should be directed to your local authorized dealer. The dealer has the necessary information to order parts for you if they are not in stock. Only authorized distributors can purchase parts fr...
Page 10: Service and Warranty - 1
8 l510001-05 service and warranty - 1 crusader, inc. Inboard marine engines one year limited warranty (for engines sold and used in the united states and canada only) 1. Crusader, inc. (hereinafter referred to as “crusader”) warrants each of its new inboard marine engines and accessories attached th...
Page 11: Service and Warranty - 1
9 l510001-05 service and warranty - 1 7. No other warranty given the obligations set forth in the preceding paragraphs are crusader’s sole obligations and owner/user’s exclusive remedy. Crusader makes no other warranty, express or implied (except to the extent provided in the immediately following p...
Page 12: Service and Warranty - 1
10 l510001-05 service and warranty - 1 9. Items not covered under limited warranty this limited warranty is limited to defects in material and workmanship. To avoid misunderstandings regarding warranty coverage, the following describes some, but not all, of the more common types of service that are ...
Page 13: Service and Warranty - 1
11 l510001-05 service and warranty - 1 things you should know about the warranty warranty repair component exchanges in the interest of customer satisfaction, crusader marine engines may offer an exchange service on some engine components. This service is intended to reduce the amount of time that y...
Page 14: Service and Warranty - 1
12 l510001-05 service and warranty - 1 california emission control warranty statement your warranty rights and obligations the california air resources board and crusader, inc. (hereinafter “crusader”) are pleased to explain the emission control system warranty on your model years 2003-2008 inboard ...
Page 15: Service and Warranty - 1
13 l510001-05 service and warranty - 1 crusader, inc. Model years 2003-2008 general emissions warranty coverage 1. Crusader, inc. (hereinafter referred to as “crusader”) warrants to the fi rst owner purchasing at retail, and all subsequent owners, of every crusader model years 2003-2008 inboard engin...
Page 16: Service and Warranty - 1
14 l510001-05 service and warranty - 1 9. Parts covered under this warranty are: spark plugs, spark advance/retard system, ignition coil and/or control module, ignition wires, pcv valve, oil fi ller cap, intake valve(s), intake manifold, exhaust manifold, exhaust valve(s) hoses, clamps, fi ttings, tub...
Page 17: Service and Warranty - 1
15 l510001-05 service and warranty - 1 marine transmissions crusader marine engines are equipped with transmissions designed, built and warranted by other manufacturers. Although much of the transmission warranty is handled through crusader marine engines, there may be issues for which, you, the own...
Page 18: Service and Warranty - 1
16 l510001-05 service and warranty - 1 resolving a service problem your satisfaction and faith in the product are of major importance to your dealer and to crusader marine engines. Any problems with service, warranty or operation of your crusader powered boat will be resolved by your dealer. He shou...
Page 19: Service and Warranty - 1
17 l510001-05 service and warranty - 1 dealers responsibilities in general, the dealer’s responsibilities to you, the customer, include pre-delivery inspection and preparation such as: • make sure that the boat is properly equipped • prior to delivery, make certain that the crusader engine is in pro...
Page 20: Service and Warranty - 1
18 l510001-05 service and warranty - 1 transferable warranty the product limited warranty is transferable to a subsequent purchaser, but only for the remainder of the unused portion of the limited warranty. This will not apply to the products used for commercial applications. Direct sale by owner th...
Page 21: Service and Warranty - 1
19 l510001-05 service and warranty - 1.
Page 22: Boating Responsibilities - 2
20 l510001-05 boating responsibilities - 2 carbon monoxide hazard carbon monoxide is produced when anything that contains carbon, such as gasoline, natural gas, oil, propane, coal or wood is burned. Carbon monoxide is commonly found in the exhaust of internal combustion engines (boat power plants, g...
Page 23: Boating Responsibilities - 2
21 l510001-05 boating responsibilities - 2 safe boating suggestions the nation’s waterways are becoming increasingly crowded and, in order to enjoy them safely, the operator should acquaint himself/herself with safe boating practices. Boating safely and seamanship courses are offered by the followin...
Page 24: Boating Responsibilities - 2
22 l510001-05 rules of the road channel buoy guide the color of the paint is the only characteristic which has the same meaning on all buoys. Red buoys always indicate the starboard side of the channel from seaward. (red right returning) 1. Nun buoy: this buoy indicates the starboard side of the cha...
Page 25: Engine Identification - 3
23 l510001-05 engine identification - 3 engine identification when ordering service parts or obtaining information, always give the engine model and the serial number. This information can be found on the following decal. Figure 3-2 engine identifi cation tag locations (8.1l) engine spark w.O.T. Mode...
Page 26: Engine Identification - 3
24 l510001-05 engine identification - 3 crusader 2005 model identification / advisory model c x l x h f l 245 m serial 651254 8 th 9 th 10 th spaces: drive gear ratio or reduction the drive gear ratio will appear in these spaces which identifi es the production gear specs. The example gear number sho...
Page 27
25 l510001-05 electronic fuel injection information - 4 electronic fuel injection system the crusader marine engines covered in this manual are equipped with an electronic fuel injection (efi) system, which allows precise control of fuel and spark delivery. The fuel system components of the efi syst...
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26 l510001-05 electronic fuel injection information - 4 power reduction mode the ecm monitors engine oil pressure, engine coolant temperature and transmission oil temperature whenever the engine is running. If any one of these inputs indicate an abnormal reading, the system will go into “power reduc...
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27 l510001-05 electronic fuel injection information - 4 low engine oil pressure during operation, if the engine oil pressure drops below 10 psi with the engine above 2000 rpm, the engine enters “power reduction” mode and illuminates the oil press portion of the warning light cluster (if equipped). A...
Page 30: Operating Instructions - 5
28 l510001-05 engine alarm system (optional) the crusader engine electronic system is programmed to control the engine alarm system. This system utilizes an audible alarm and/or optional indicator lamps to warn the operator of possible engine problems, and that the engine(s) have entered the “power ...
Page 31: Operating Instructions - 5
29 l510001-05 remote controls your boat may be equipped with one of many different types of remote controls available. Ask you dealer for a description and/or demonstration of the particular type installed on your boat. Operating instructions - 5 tach 0 10 20 30 60 50 40 tach 0 10 20 30 60 50 40 syn...
Page 32: Operating Instructions - 5
30 l510001-05 starting engine (fuel injected engines) warning electrical, ignition and fuel system components on crusader marine engines are designed and manufactured to comply with u.S. Coast guard rules and regulations to minimize risks of fi re. Operating instructions - 5 after performing the init...
Page 33: Operating Instructions - 5
31 l510001-05 figure 5-3 throttle position setting operating instructions - 5 notice: if engine still fails to start, contact your crusader marine engines dealer for service. 8. Check engine oil pressure immediately after the engine starts. If oil pressure is not within specifi cations (see engine sp...
Page 34: Operating Instructions - 5
32 l510001-05 stopping engine when returning to the dock, or whenever stopping the engine, bring the throttle back to the idle position. After the engine reaches idle speed, turn the ignition key to the off position. Before stopping the engine after extended high speed operation, allow the engine to...
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33 l510001-05 trim and weight distribution trimming of the boat and positioning of the weight (gear and passengers) inside the boat has the following effects on handling: • trimming the bow up or shifting weight to the stern (rear). − normally used for cruising (running) with a choppy wave condition...
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34 l510001-05 conditions affecting operation - 6 caution prolonged wot operation will shorten the life of your engine and could cause premature engine failure. See normal cruising speeds in specifications. Problems caused by wot operation are considered abuse and are not covered under the crusader w...
Page 37: Engine Break-In Period - 7
35 l510001-05 engine break-in period - 7 the engine oil level should be checked often and oil added when necessary. It must be understood that every internal combustion engine will use a certain amount of oil during operation to act as a lubricating and cooling agent, especially during the break-in ...
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36 l510001-05 25-hour engine inspection - 8 after the fi rst 25 hours of operation, it is recommended that the engine be given an inspection. Your boat dealer or a crusader servicing dealer should be contacted to perform the necessary checks and adjustments to ensure the proper engine performance. Th...
Page 39: Fuel Requirements - 9
37 l510001-05 fuel requirements - 9 gasoline requirements warranty notice: damage caused to the engine through the use of improper gasoline, low-quality or gasoline with an octane rating below the minimum requirements listed below, is considered misuse of the engine. Such damage is not covered by th...
Page 40: Oil Requirements - 10
38 l510001-05 oil requirements - 10 engine oil recommendations use of supplemental additives engine oils meeting crusader marine engines’ recommendations already contain a balanced additive treatment. The use of supplemental additives which are added to the engine oil by the customer are unnecessary...
Page 41: Engine Maintenance - 11
39 l510001-05 engine maintenance - 11 engine maintenance refer to the maintenance schedule for a complete listing of required maintenance and the frequency at which it should be performed. Some procedures may be performed by the owner/operator while others should be performed by an authorized crusad...
Page 42: Engine Maintenance - 11
40 l510001-05 engine maintenance - 11 transmission fluid caution crusader marine engines uses marine transmissions supplied by several manufacturers. The maintenance requirements can be different between these manufacturers. It is important that you refer to the operation and maintenance manual supp...
Page 43: Engine Maintenance - 11
41 l510001-05 engine maintenance - 11 lubrication throttle cable lubricate pivot points and exposed cable (figure 11-3) with sae 30w-30 engine oil. Figure 11-3 typical throttle cable shift lever all velvet drive transmissions - lubricate the detent ball and holes in shift lever (figure 11-4) with wh...
Page 44: Engine Maintenance - 11
42 l510001-05 engine maintenance - 11 electrical system circuit breaker main circuit breaker crusader engines are equipped with a circuit breaker which provides electrical overload protection for both engine and instrumentation wiring and components. Should an electrical overload occur, the circuit ...
Page 45: Engine Maintenance - 11
43 l510001-05 engine maintenance - 11 battery warning battery electrolyte is a corrosive acid and should be handled with care. If electrolyte is spilled or splashed on any part of the body, immediately fl ush the exposed area with liberal amounts of water and obtain medical aid as soon as possible. S...
Page 46: Engine Maintenance - 11
44 l510001-05 engine maintenance - 11 fresh-water cooling system sacrificial zinc anode located in the raw water side of the heat exchanger is a zinc anode which is marked by a decal. To check, remove the plug and visually check the condition of the zinc rod. The length of the zinc rod when new is a...
Page 47: Engine Maintenance - 11
45 l510001-05 engine maintenance - 11 checking coolant level warning do not remove cooling system fi ller cap when the engine is hot. Allow the engine to cool and then remove the pressure cap slowly, allowing the pressure to vent. Hot coolant, under pressure, may discharge violently and cause severe ...
Page 48: Engine Maintenance - 11
46 l510001-05 engine maintenance - 11 flushing cooling system - sea-water section to prevent silt and/or salt build-up in the cooling system (fresh or raw-water cooled), fl ush the sea-water section of the cooling system with fresh water at specifi ed intervals. Caution do not operate the engine witho...
Page 49: Engine Maintenance - 11
47 l510001-05 engine maintenance - 11 testing coolant for alkalinity it is recommended that the coolant in the fresh-water section be tested each year for alkalinity. Coolant that is not alkaline has lost the effectiveness of its rust inhibitors, which can lead to internal corrosion and cooling syst...
Page 50: Engine Maintenance - 11
48 l510001-05 engine maintenance - 11 filling fresh-water cooling system a new extended life engine coolant known as dex- cool™ is used in your engine(s). It is imperative to note the following about dex-cool™ engine coolant: • it is pink in color to distinguish it from conventional coolant. • the s...
Page 51: Engine Maintenance - 11
49 l510001-05 engine maintenance - 11 cleaning sea-water section of heat exchanger - fresh-water cooled models only the sea-water section of the heat exchanger should be cleaned whenever there is a noticeable decrease in cooling effi ciency. You may use the following procedure for cleaning, or, if th...
Page 52: Engine Maintenance - 11
50 l510001-05 warning extreme caution must be exercised when servicing the fuel system and/or replacing fuel fi lter. Gasoline is extremely fl ammable and highly explosive under certain conditions. Be sure the ignition key is off and do not smoke or allow open fl ame in the area while servicing. Wipe u...
Page 53: Engine Maintenance - 11
51 l510001-05 engine maintenance - 11 figure 11-13 fuel control cell (fcc) fuel system (typical) primary fuel filter fuel supply line fuel return line fuel control cell low-pressure fuel pump 5.0/5.7l only to fuel tank from fuel tank servicing the fcc the frequency of draining the water or replacing...
Page 54: Engine Maintenance - 11
52 l510001-05 engine maintenance - 11 draining the fcc bowl, engine off 1. Disconnect the two-wire electrical connector. 2. Hold the 3/4” jam nut, located at the bottom of the fcc bowl, with a wrench. Remove the 7/16” plug, and drain the bowl contents into an approved container. Caution: both fuel a...
Page 55: Engine Maintenance - 11
53 l510001-05 engine maintenance - 11 draining the fcc bowl, engine off 1. Disconnect the two-wire electrical connector. 2. Remove the 7/16” plug, and drain the bowl contents into an approved container. Caution: both fuel and water will drain from the fcc bowl. 3. Apply pipe sealant, suitable for us...
Page 56: Engine Maintenance - 11
54 l510001-05 figure 11-16 returnless-type fuel system (typical) primary fuel filter primary fuel filter service kit#: rp077014 dependent upon application, the primary fuel fi lter may be located at the front , rear, or either side of the engine on the low pressure electric fuel pump. This fi lter fi l...
Page 57: Engine Maintenance - 11
55 l510001-05 8. Prime the fuel system. Refer to procedures in this section. 9. Turn the key to start position and crank the engine until it starts, or 30 seconds elapse. 10. Repeat step 8 if the engine fails to start. 11. After the engine starts, check for leaks and repair as necessary. Engine main...
Page 58: Engine Maintenance - 11
56 l510001-05 8.1l accessory drive belt the crusader 8.1l engine uses a single serpentine belt to drive the engine water circulation pump, sea-water pump and the alternator. Figure 11-19 8.1l accessory drive belt confi guration engine maintenance - 11 drive belt inspection inspect the drive belt for ...
Page 59: Engine Maintenance - 11
57 l510001-05 engine maintenance - 11 drive belt replacement (6.0l) 6.0l serpentine belt #: r066027 1. Note the routing of the belt before removing. 2. Using a 15 mm box wrench or socket, turn the belt tensioner to relieve the tension on the belt. Slide the belt off of the pulleys. Release the tensi...
Page 60: Engine Maintenance - 11
58 l510001-05 engine maintenance - 11 figure 11-24 belt tensioner (5.0/5.7l) 5.0/5.7l accessory drive belt the crusader 5.0/5.7l engines use a single serpentine belt to drive the engine water circulation pump, sea- water pump and the alternator. Drive belt replacement (5.0/5.7l) 5.0/5.7l serpentine ...
Page 61: Engine Maintenance - 11
59 l510001-05 engine maintenance - 11 changing oils warning important: the federal water pollution control act prohibits the discharge of oil or oily waste into or upon the navigable waters and continuous zone of the united states, if such discharge causes a fi lm or sheen upon, or discoloration of t...
Page 62: Engine Maintenance - 11
60 l510001-05 engine maintenance - 11 engine alignment caution engine must be properly aligned, or vibration, noise and damage to the transmission output shaft oil seal and bearings may result. Important: engine alignment must be rechecked with the boat in the water, fuel tanks full and with a norma...
Page 63: Engine Maintenance - 11
61 l510001-05 engine maintenance - 11 figure 11-29 centering propeller shaft - 8 degree down angle 4. Check for any angular misalignment. Hold coupling faces tightly together and check for a gap between the coupling faces, with a 0.003 in. (0.07 mm) feeler gauge, at 90-degree intervals. Figure 11-30...
Page 64: Engine Maintenance - 11
62 l510001-05 engine maintenance - 11 figure 11-33 engine extension important: the large diameter of the mount trunnion must not extend over 1.0 in. (25.4 mm) from the mounting brackets on any of the mounts. 6. After the engine has been properly aligned, secure the engine mounts. 7. Connect the prop...
Page 65: Engine Maintenance - 11
63 l510001-05 engine maintenance - 11 engine maintenance log operating date maintenance/repair hours.
Page 66: Engine Maintenance - 11
64 l510001-05 engine maintenance - 11 maintenance schedule after 1st every 50 every 100 location and service check 25 hrs of hours of hours of once daily operation operation operation each year check coolant level - fresh-water cooled models only x check oil level - engine crankcase x check oil leve...
Page 67: Engine Maintenance - 11
65 l510001-05 engine maintenance - 11 maintenance schedule (cont’d) after 1st every 50 every 100 location and service check 25 hrs of hours of hours of once daily operation operation operation each year hoses (all) - inspect for cracks, swelling, weather checking or other signs of deterioration x x ...
Page 68: Engine Maintenance - 11
66 l510001-05 visual inspection it is important for the owner/operator to visually inspect the complete engine assembly at regular intervals. Most often, costly repairs can be avoided if potential problems are corrected before there is a failure. Inspect the complete engine assembly for obvious fuel...
Page 69: Engine Maintenance - 11
67 l510001-05 engine maintenance - 11 filter requirements description part no. Oil filter (remote-mounted) 22679 primary fuel filter element rp077014 water separator fuel filter element 47047 fuel control cell (fcc) fuel filter element rp080026 on-board parts kits description part no. On-board parts...
Page 70: Engine Maintenance - 11
68 l510001-05 on-board parts kits description part no. On-board parts kit 5.7l, returnless fuel system (‘05 to present - lh) rk173089f-05 box, on-board (1) 22433 belt, serpentine (1) r066028 rotor, distributor (hvs) (1) r103011 cap, distributor (hvs) (1) ra108009 fuse, 20 amp (3) r153017b relay, 12v...
Page 71: Engine Maintenance - 11
69 l510001-05 engine maintenance - 11 on-board parts kits description part no. On-board parts kit 6.0l mpi returnless fuel system - ‘05 to present rk173092a-05 box, on-board (1) 22433 belt, serpentine (1) r066027 fuse, 20 amp (3) r153017b relay, 12v, fuel pump, ignition, start (1) r130011a sparkplug...
Page 72: Engine Specifications - 12
70 l510001-05 engine specifications - 12 model mp 5.0l mp 5.7l mp 8.1l (std) mp 8.1l (ho) mp 6.0l carb 5.7l (horsepower) (275 hp) (330 hp) (385 hp) (425 hp) (375 hp) (300 hp) displacement 5.0l (305 cid) 5.7l (350 cid) 8.1l (496 cid) 8.1l (496 cid) 6.0l (364 cid) 5.7l (350 cid) bore 3.75 in. (95.0 mm...
Page 73: Engine Specifications - 12
71 l510001-05 engine specifications - 12 model mp 5.0l mp 5.7l mp 8.1l (std) mp 8.1l (ho) mp 6.0l carb 5.7l (horsepower) (275 hp) (330 hp) (385 hp) (425 hp) (375 hp) (300 hp) fuel pressure 57-62 psi @ wot 57-62 psi @ wot 57-62 psi @ wot 57-62 psi @ wot 59-62 psi @ wot fcc fuel pressure 57-60 psi @ w...
Page 74: Engine Specifications - 12
72 l510001-05 engine specifications - 12 figure 12-1 v-8 firing orders 1 7 c 6 4 2 8 3 5 1 3 5 7 2 4 6 8 1 3 5 7 2 4 6 8 5.0 / 5.7 liter lh rotation front 6.0 / 8.1 liter lh rotation front no distributor flywheel end of engine all v-8 models firing order: 1-8-4-3-6-5-7-2 firing order: 1-8-7-2-6-5-4-...
Page 75: Out-of-Season Storage - 13
73 l510001-05 out-of-season storage - 13 engine storage important: this service should be performed by an authorized crusader dealer. Caution refer to flushing cooling system before proceeding. 1. Fill the fuel tanks with gasoline (that does not contain alcohol) and add a suffi cient amount of gasoli...
Page 76: Out-of-Season Storage - 13
74 l510001-05 out-of-season storage - 13 caution a discharged battery can be damaged by freezing. Important: when removing the drain plugs, insert a wire into the hole to remove any obstruction which would prevent water from draining completely. Fresh-water cooled models important: the fresh-water s...
Page 77: Out-of-Season Storage - 13
75 l510001-05 out-of-season storage - 13 caution when installing the battery, make certain that you connect the positive (+) battery cable to the positive (+) battery terminal fi rst, and the negative (-) battery cable to the negative (-) battery terminal last. If the battery cables are reversed, the...
Page 78: Out-of-Season Storage - 13
76 l510001-05 out-of-season storage - 13 caution if the engine(s) is (are) to be started prior to launching, use the procedure flushing cooling system before proceeding to start the engine(s). 14. Open the seacock before starting the engine. 15. Start the engine and closely observe the instrument pa...
Page 79: Troubleshooting - 14
77 l510001-05 engine performance complaints usually fall under one of the basic headings listed in the troubleshooting guide. When a problem cannot be easily diagnosed, consult a crusader marine engines servicing dealer for assistance. Malfunction possible cause corrective action “check engine” ligh...
Page 80: Troubleshooting - 14
78 l510001-05 malfunction possible cause corrective action engine overheats loose or worn drive belt(s) adjust or replace the belts as necessary. Collapsed, kinked or leaking replace the hoses. Hoses. Transmission/engine oil cooler remove the water hoses and fl ush plugged in opposite direction of th...
Page 81: Troubleshooting - 14
79 l510001-05 troubleshooting - 14 malfunction possible cause corrective action transmission slipping - low oil level add specifi ed oil. Check the erratic operation transmission for leaks. Transmission overfi lled causing drain required amount of oil. Oil aeration transmission shift lever not fully a...
Page 82: Water Flow Diagrams - 15
80 l510001-05 figure 15-1 fresh-water cooling system 5.0/5.7l (typical) water flow diagrams - 15 w/ riser w/o riser = ra w w a t er flow = fresh w a ter flow 1 2 import ant : a ccessory (i.E. Heater , hot water tank) hook up location 1 - w a ter out to heater or hot water tank. T -fitting required a...
Page 83: Water Flow Diagrams - 15
81 l510001-05 water flow diagrams - 15 figure 15-2 fresh-water cooling system 6.0l (typical) = raw water flow note: location is the location in order to hook up a hot water accessory. Important: accessory (i.E. Heater, hot water tank) hook up = fresh water flow a a = 5 drain locations 3 4 2 1 pressu...
Page 84: Water Flow Diagrams - 15
82 l510001-05 water flow diagrams - 15 figure 15-3 fresh-water cooling system 8.1l (typical) 2 1 returnless fuel system t o engine block t o engine block from cylinder head from cylinder head = ra w w a ter flow = fresh w a ter flow import ant : a ccessory (i.E. Heater , hot water tank) hook up loca...
Page 85: Water Flow Diagrams - 15
83 l510001-05 water flow diagrams - 15 figure 15-4 thermostat housing waterfl ow diagrams and fill-riser waterfl ow - 8.1l fresh-water cooled heat exchanger bypass coolant flow from exhaust manifolds warm-up operation heat exchanger bypass from exhaust manifolds normal operation heat exchanger bypass ...
Page 86
84 l510001-05 instrumentation wiring diagrams - 16 figure 16-1 typical instrumentation wiring circuit circuit engine harness number name wire color 1. Ground black 2. Tachometer gray 3. Water temperature tan 4. Engine alarm tan/black 5. Ignition purple/white 6. Battery red/white 7. Starter yellow/re...
Page 87: Literature - 17
85 l510001-05 literature - 17 to obtain service and/or parts literature for your crusader marine engine, contact the following: important: when contacting the factory for service information, be sure to include your engine model and serial number to insure the service information you receive is corr...
Page 89: Forms - 18
87 l510001-05 summary of warranty term limits this list does not, in any way, modify the offi cial limited warranty statement of crusader engines. This list has been compiled only as a general outline of year and hour limits imposed on different models of crusader engines. Please review the offi cial ...
Page 91: Forms - 18
89 l510001-05 crusader warranty transfer application (port or single engine) the remainder of the original crusader limited warranty is transferable within thirty (30) days of date of sale by the original owner/user to a subsequent purchaser for the remainder of the unused portion of the original wa...
Page 93: Forms - 18
91 l510001-05 crusader warranty transfer application (starboard engine) the remainder of the original crusader limited warranty is transferable within thirty (30) days of date of sale by the original owner/user to a subsequent purchaser for the remainder of the unused portion of the original warrant...
Page 95: Notes - 19
93 l510001-05 notes - 19.
Page 96
Pleasurecraft engine group 1737 highway 76 east, little mountain sc 29075.