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  5. Owner's Manual

Qingqi QM110GY Owner's Manual - Chapter 5

Summary of QM110GY

  • Page 1

    -0- important cautions about running-in of a motorcycle the first 1000 km operation is very important in the entire service life of a motorcycle. A correct running-in can guarantee both the longest service life and the best performance of the vehicle. Proper running-in can polish machined surfaces t...

  • Page 2

    -1- this manual pertains to the following models: qm110gy qm125gy qm125gy-2 qm125gy-2b qm125gy-2c qm200gy.

  • Page 3

    -2- qm200gy-b qm200gy-b a the instruction manual takes qm200gy as example. There are some differences among various models. For any unconformity between your vehicle and the instruction manual, the real vehicle should prevail.

  • Page 4: Foreword

    -3- foreword thank you for your choosing qingqi brand gy series motorcycles. In design, development and manufacture this series, our company applies the latest advanced technology and equipment to provide you with a motorcycle that is reliable in performance, unique in design and elegant in appearan...

  • Page 5: Contents

    -4- contents chapter 1 user instructions ....................................................................... 5 chapter 2 installation position of parts ...................................................... 7 chapter 3 control part ...................................................................

  • Page 6

    -5- instructions on safe motorcycle riding there should be a condition for the motorcycle to serve your well. The condition is paying attention to safety at any time. Therefore, please observe traffic laws and follow the six points below. Wear safety helmet safe riding starts from wearing a safety h...

  • Page 7

    -6- chassis number (or vin code) engine number position of metal nameplate chassis number (or vin code) and engine number is necessary for registration of your motorcycle. Such numbers are needed with order components or service, to allow the distributor to provide you with better service. Chassis n...

  • Page 8

    -7- handle bar instrument 1 clutch lever 2 left handlebar switch 3 speedometer 4 ignition switch 5 tachometer 6 right handlebar switch 7 accelerator grip 8 front brake lever 9 rearview mirror left side view 1 fuel tank switch 2 carburetor 3 gear lever 4 side stand right side view 1 rear brake pedal ...

  • Page 9: Chapter 3   Control Part

    -8- chapter 3 control part key two keys are provided. Please use one key and put the other in a safe place for future use. Instrument panel odometer (1) ecords the total distance that the motorcycle has traveled since it was used. Speedometer (2) shows the moving speed in km per hour. Turning signal...

  • Page 10

    -9- the ignition switch has two positions: " " (off) position all circuits are disconnected and the key can be removed. " " (on) position all igniting circuits are on and the engine can be started. The key cannot be removed in this position. Steering lock to lock the steering handlebar, turn the han...

  • Page 11

    -10- signal light off. Horn button (4) press " " button and the horn will sound. Clutch lever (5) to start the engine or make a gear shifting, press the lever to release the drive system and cut off the clutch. Right handlebar control system front brake lever (1) to apply front wheel brake, slowly p...

  • Page 12

    -11- to open fuel tank cap, insert the key and turn it clockwise. Then, the fuel tank cap can be removed together with the key. To replace the cap, align the arrow on the cap and press the cap, together with the key, into the fuel tank cap hole until a click sound is heard. Then, remove the key. (1)...

  • Page 13

    -12- despite the lamp is lit, be careful to release the clutch lever slowly to make sure if the transmission is really in neutral position. When engaging into a low gear during high speed riding, the engagement of clutch may make a sudden increase in engine speed. Before engaging a low gear, slow do...

  • Page 14

    -13- engine, pull out the enrichment lever. After starting, push the lever to a half way and allow the engine to warm up to a proper temperature, before pushing the enrichment lever to its home position. Plunger carburetor to start a cold engine, raise the enrichment lever to the highest position. A...

  • Page 15

    -14- fuel switch the vehicle is provided with manual fuel valve. There are three positions “ ” (open) “ ”(reserve) “ ” (close). “ ” open position generally, the fuel switch is in this position. When the accelerator grip is rotated, fuel flows from valve to carburetor. “ ” reserve position if the fue...

  • Page 16: Chapter 4

    -15- chapter 4 instructions on fuel and engine oil 1. Fuel ! Warning gasoline is inflammable and explosive. When handling gasoline, attention should be paid to prevent burnt or accident. In places where gasoline is stored or handled, shutdown the engine, do not smoke, and keep away from naked flame ...

  • Page 17: Chapter 5

    -16- -4 14 50 68 86 32 104 -2 2 f tem perature visco s ity g ra de api classification sg high low sf se sd se or sf level sae10w-30 4-stroke lubricant is recommended. Note lubricant should be replaced at 1000km or about one month for the first time, every 3000km thereafter. Oil volume is 850ml for r...

  • Page 18

    -17- change engine speed from time to time to let various engine parts get "bearing" pressure. When the pressure is "unloaded", the engine parts will cool down, helping the fitting of different parts. During running-in period, engine load may be properly increased. Apply some load to engine parts to...

  • Page 19

    -18- chapter 6 inspection before riding before riding, make sure to carefully check the following items. Never ignore the importance of the inspection. Contents purpose steering handlebar 1 smooth 2 free steering 3 no loose lighting operate all lamps -- head light, tail light, brake light, instrumen...

  • Page 20

    -19- chapter 7 riding essentials warning if it is the first time for you to drive this type of motorcycle, you are advised to practice on a road away from highways, until you have completely been familiar with the control and operation of the vehicle. Before riding, make sure that the side stand is ...

  • Page 21

    -20- result in starting difficulty. In this case, do not rotate the accelerator grip, but repeat starting. 2 starting with the kickback start lever when the battery is over discharged, the engine can be started by using the kickback start lever. Turn the ignition switch to on position. Forcefully ki...

  • Page 22

    -21- to change into a higher speed gear, firstly decelerate a little, release the accelerator and, at the same time, press the clutch lever, shift the gear lever to the next higher speed gear position and release the clutch lever, slightly rotate the accelerator. In this way, the highest gear can be...

  • Page 23

    -22- use gear shifting to slow down. Before the motorcycle is stopped, firmly press the clutch lever, shift into neutral gear and observe the neutral indicator to make sure the neutral gear is engaged. Warning the faster the vehicle is driven, the longer the braking distance will be. Be sure to make...

  • Page 24

    -23- chapter 8 inspection and maintenance the following table shows the interval of regular maintenance in travel distance or number of months. At the end of an interval, be sure to carry out the specified inspection, lubrication and maintenance. If your motorcycle is used with heavy loads, such as ...

  • Page 25: List of Regular Maintenance

    -24- list of regular maintenance interval: based on odometer reading or number of months km 1000 4000 8000 number of months 5 20 40 *battery (specific gravity of electrolyte) i i i carburetor i i i spark plug i c r gasoline filter c - c clutch i i i *valve clearance i i i air filter - c c *fuel hose...

  • Page 26: Lubrication Table

    -25- lubrication table interval item every 6000 km or 6 months every 12000 km or 12 months accelerator wire engine oil - clutch wire engine oil - speedometer wire - grease drive chain lubricate every 1000 km *brake cam shaft - grease accelerator grip - grease brake wire engine oil - speedometer gear...

  • Page 27

    -26- tools to help you for regular maintenance, a set of tools is provided in the tool box on the rear left side of the vehicle. Battery battery is normally stored inside the guard board on the right side of the frame. The battery for the model may be of conventional type or maintenance-free type. D...

  • Page 28

    -27- magnesia. Keep away from reach by children. 2. Electrolyte filling before filling electrolyte, remove battery from the vehicle. Check if the electrolyte conforms to specification requirements. Direction for use of maintenance-free battery: no electrolyte filling is necessary before and after ba...

  • Page 29

    -28- gray or cotton yellow. If a spark plug is very white or even glowing, it means the spark plug was working in overheated conditions. Replace it with a spark plug of higher caloric value. Precaution spark plug should not be over tightened to prevent the threads of cylinder head from being damaged...

  • Page 30

    -29- 3 remove drain plug from strainer cover on the engine bottom to drain oil. Note be careful not to remove the neutral gear positioning screwed plug to avoid dropping of neutral gear cam pin and spring, resulting in difficult gear shifting. 4 remove three screws from filter element cover. Cap nut...

  • Page 31

    -30- recommended in "instructions on fuel and engine oil". Brake there are two types of brake for the front and rear brake of the motorcycle, i.E., drum brake and disk brake. Check the brake after first 1000 km and every 3000 km thereafter. Correct braking operation is very important to safe riding....

  • Page 32

    -31- replacement of oil pipe and hydraulic oil should not exceed the interval specified in the maintenance schedule in the manual. Brake fluid warning it is harmful if brake fluid is drunk by mistake or contacts the eyes or skin. If it is drunk by mistake, spit it out by force. If it contacts skin o...

  • Page 33

    -32- front brake light switch the switch of front brake light is located below the brake lever. Loosen the screw and move the switch position back and forth to find a proper point so that the lamp is lit immediately when pressure is applied but before the lever is fully pressed. Rear brake adjustmen...

  • Page 34

    -33- fig. A limit extension line is in the allowed range 3 if the extension line exceeds the allowed range, as shown in fig. B, have the brake components replaced by your distributor. Fig. B limit extension line is out of the allowed range if the rear brake is disk brake, refer to the paragraphs for...

  • Page 35

    -34- the chassis. A fuse is provided for all the electrical system. In case of any trouble to electrical system, check the fuse first. If the fuse is blown out, replace it with the spare fuse (15a) in the fuse box. Precaution always replace the blown fuse with a new one of the specified amperage. Ne...

  • Page 36

    -35- increased. Clean the foam type filter as follows: a b 1 fill a pan of proper size with incombustible cleaning solution. Immerge the filter element in the cleaning solution and wash it. 2 press the filter element with both palms to squeeze out cleaning solution. Never twist the filter element to...

  • Page 37

    -36- important to engine service life. Carburetor a stable carburetor is the basis of guaranteeing the engine performance. Before leaving the factory, carburetor has been adjusted to the best condition. Any unnecessary adjustment should be avoided. Please note that, there are two adjustment items fo...

  • Page 38

    -37- measured at clutch lever should be 4 mm. If the clutch wire clearance is found incorrect, carry out adjustment as follows. Loosen nut (2) and rotate the lever tensioning ring (3) clockwise to the stop. Loosen the wire rope adjusting ring lock nut (6), and rotate the wire tensioning ring (5) bac...

  • Page 39

    -38- 20-30 mm precaution the open end of drive chain connection clip should point away from the direction of rotation. Chain connector clip direction of rotation cleaning and lubrication of drive chain dirt on drive chain may intensify the wearing of drive chain and chain wheels. Therefore, clean th...

  • Page 40: Chapter 9

    -39- warning problems may happen if no standard tire is used. You are sincerely recommended to use standard tire. Correct tire inflation pressure is very important for normal vehicle performance and riding safety. Check the tire wear and inflation pressure from time to time. Chapter 9 measures to re...

  • Page 41: Chapter 10

    -40- chapter 10 troubleshooting if the engine cannot be started, check the following items to locate the cause. 1 if there is fuel in fuel tank. 2 if fuel flows from fuel valve to carburetor. 3 disconnect the fuel pipe from carburetor and turn the fuel valve to open position. Check if there is fuel ...

  • Page 42

    -41- any person suffering from heart diseases should not do the check. Engine shutdown 1 check the fuel volume in fuel tank. 2 check sparks of ignition system. 3 check no-load operation of the engine. Note before any troubleshooting, it is advisable to consult with your distributor in advance. If th...

  • Page 43

    -42-.

  • Page 44

    -43- table of engine troubleshooting trouble cause remedy engine can not be s tar ted or stalls su dde nly no fuel in carburetor no fuel in fuel tank fuel tank valve not opened fuel tank valve clogged float chamber needle valve hole clogged main jet orifice clogged refueling open the valve clean fue...

  • Page 45: Chapter 11 Storage Method

    -44- chapter 11 storage method if the motorcycle is not used for a long time in winter or other seasons, it is necessary to carry out special maintenance with appropriate materials, equipment and techniques. Motorcycle when a motorcycle is not used for a long time, make preparation before storage: w...

  • Page 46

    -45- sounding and no flashing turning signal light. Then, immediately recharge the battery for 15-20 hours. Note that, storing a low battery for a long time may cause battery damage. When a battery has whitened plate electrodes, low power or low fluid level below the lower limit, and cannot restore ...

  • Page 47: Chapter 12 Circuit Diagram

    -46- chapter 12 circuit diagram.

  • Page 48

    -47- the copyright and final power of interpretation of the manual belongs to jinan qingqi motorcycle inc. Without prior permission by jinan qingqi motorcycle inc., no part of the manual should be reproduced, quoted or reprinted. All information, descriptions pictures and specifications in the manua...