1. Contents 1 1. Contents ........................................................................................................ 1 2. Use genuine spare parts.......................................................................... 3 3. Control location ...............................................
1. Contents 2 7. Inspection and maintenance before riding ................................. 39 brake 1 ...................................................................................................................................... 39 brake 2 ......................................................
2. Use genuine spare parts 3 in order to maintain the atv best performance, each part’s quality, material, and machined precision must conform with the design requirements. “sym genuine spare parts” were made from the same high quality materials used for the original atv. No parts would be sold to t...
3. Control location 4 waring mark warning overloading this atv or carrying cargo improperly can change handling, stability and braking performance and can lead to an accident. Never exceed the maximum rear cargo limit(combined weight on the rear rack and in the storage area) of:30kg(66lbs). Refer to...
3. Control location 5 improper atv use can result in severe injury or death never operate: y without proper training or instruction y at speeds too fast for your skills or the conditions y do not operate the vehicle after consuming drugs or alcohol always : y use proper riding techniques to avoid ve...
3. Control location 6 rear cargo rack right footpeg fuel fill cap headlight seat lock lever tool kit compartment.
3. Control location 7 power supply turn signal light left footpeg rear brake lever front brake lever.
3. Control location 8 muffler air cleaner setting at basket.
3. Control location 9 oil filler cap rear brake pedal gearshift lever coolant reserve tank.
3. Control location 10 front brake fluid reservoir rear brake fluid reservoir throttle choke lever rear brake fluid lever front brake fluid lever fuel fill cap.
3. Control location 11 y operating this atv if you are under the age of 16 increases you chance of severe injury or death. Y do not operate after consuming alcohol or drugs. Y operator’s performance capability is reduced by the influence of alcohol or drugs..
3. Control location 12 y know the terrain where you ride. Ride cautiously in unfamiliar areas. Stay alert for holes, rocks, or roots in the terrain, and other hidden hazards which may cause the machine to upset. Y be familiar the terrain where you ride. You may not have enough time to react on the u...
3. Control location 13 y if your atv has stalled or stopped and you believe you can continue up the hill, restart carefully to make sure you do not lift the front wheels which could cause you to lose control. If you are unable to continue up the hill, dismount the atv on the uphill side. Physically ...
4. Safe riding precautions 14 to make a turn on level ground: y steer the handlebar and lean your body toward the inside of the turn. Leaning helps balance the vehicle, and it feels more comfortable. Leaning into a turn is an important technique to master in riding an atv. Y when approaching a curve...
4. Safe riding precautions 15 y travel when easy slippery road surface, moves the body to front, is helpful to the vehicles advance. Y although the from and rear brakes have separate controls, your atv’s four- wheel drive interconnects all four wheels. So operating any brake con will cause braking a...
4. Safe riding precautions 16 crossing hills or slopes y to maintain balance and stability when riding across a slope, you need to shift weight toward the uphill side of the vehicle. To do this, move your body off the center of the seat and lean toward the uphill side. Y avoid hills with extremely s...
4. Safe riding precautions 17 y crossing a sloping surface requires a properly position on your weight to maintain proper balance. Be sure that you have learned the basic riding skills on flat ground before crossing a sloping surface. Avoid slopes with slippery surfaces or rough terrain that may ups...
4. Safe riding precautions 18 y it’s usually advisable to descend hills with the atv pointed straight downhill. Avoid angles that would cause the vehicle to lean sharply to one side. Y on downhills, shift your weight back. Y as you approach a downhill, stop and survey the terrain below. Never ride p...
5. Use of each component 19 gauges the following is sym atv basic operation. The indicators and displays on your atv keep you informed, alert you to possible problems, and make your riding safer and more enjoyable. (1) instrument ： speedometer 、 odometer (2) function indicator ： water temperature in...
5. Use of each component 20 instrument (1) speedometer: this shows your speed in kilometers per hour (km/h) and in mileage per hour(mph). (2) odometer: this odometer shows the total kilometers this motor has been driven. ⑴ ⑵.
5. Use of each component 21 function indicator (1) water temperature indicator ： lights when coolant temperature is high enough to adversely affect the service life of the engine. If the coolant high temperature indicator comes on while you are riding, immediately bring the vehicle to a stop, turn t...
5. Use of each component 22 function indicator (1) fuel gauge ： the pointer in this gauge shows how much fuel remains in the tank. The pointer stays in “e” position when key switch is turned to “off.” when key switch is turned to “on”, and the “pointer” also in “e” position (red area). Refuel immedi...
5. Use of each component 23 gearshift indicator (1) forward indicator ： use this position to ride forward. Use this position for normal riding. (2) neutral indicator ： lights when the transmission is in neutral. Use neutral when you star the engine, or if it is necessary to stop briefly with the eng...
5. Use of each component 24 ignition switch (1) “ ” position: y engine can be started in this position. Y ignition switch key can not be removed. (2) “off” position: y engine is shut off and can not be started in this position. Y ignition switch key can be removed. ⑴ ⑵.
5. Use of each component 25 steering handle lock (1) steering handle lock the steering handle lock is located on the steering stem directly below the steering head. Y turn the steering handle fully to the left y insert the ignition switch key into the lock y turn the key clockwise, then the steering...
5. Use of each component 26 use of buttons left handle - switch 1 (1) electrical starter button this is a starting motor button (switch) for engine starting. With the main switch "on", press this button while holding the front or rear brake lever will start the engine. (2) high/low beam switch this ...
5. Use of each component 27 use of buttons left handle - switch 2 (1) turn signal light switch right-side turn signal light flashing means you intend to make a right turn. Left-side turn signal light flashing means you intend to make a left turn. (2) horn switch press this button down when ignition ...
5. Use of each component 28 throttle lever (1) throttle lever control (2) acceleration : pulls the pole with the thumb pressure to be possible to advance engine rpm. (a) deceleration : the release pulls on the pole the pressure, then reduces the engine rpm. ⑴ (a) (b).
5. Use of each component 29 gearshift lever 1 the gearshift lever has three position: forward (f) 、 neutral (n) 、 reverse (r). Neutral (n) use neutral when you start the engine, or if it is necessary to stop briefly with the engine idling. Forward (f) use this position for normal riding. Reverse (r)...
5. Use of each component 30 gearshift lever 2 1.Bring the vehicle to a complete stop, then make sure the transmission is in neutral. 2. Depress and hold down the rear brake level. 3.Be sure there are no obstacles or people in the way. 4.Correctly to catch the rod to disperse into to the r files. Cau...
5. Use of each component 31 seat removal 1.Pull the seat lock lever(1) at the underneath of the seat. 2.The slippery seat back and lifts it. (1).
5. Use of each component 32 fuel tank cap (1) fuel fill cap (2) breather tube (3) fuel gauge fuel inspection y turn main switch key to "on" position, and check fuel gauge's needle range to make sure there is enough amount of fuel in the fuel tank. Y this engine is designed for using the unleaded fue...
5. Use of each component 33 brake (1) rear brake lever the rear brake lever is used to slow or stop your atv .To operate, pull the lever. (2) front brake lever the front brake lever is used to slow or stop your atv .To operate, pull the lever. (3) 4w brake pedal the rear brake pedal is used to slow ...
5. Use of each component 34 parking brake (1) lock lever (2) front brake lever/parking lever (a) to lock y the lock lever(1)on the front brake lever(2)allows it to be used as a parking brake. To operate, first squeeze the front brake lever and then lock it with the lock lever. Y before using parking...
5. Use of each component 35 rear cushion adjustment y the front and rear suspension are both adjustable. Y the rear cushion is 5 stage adjustable type. It's set at 3rd stage when manufactured, and you can adjust it depending on your need. Turn counterclockwise to harden it, and turn clockwise to sof...
5. Use of each component 36 accessory socket (1) power supply comp (2) accessory socket (3) cap the accessory socket (2) is attached to the left side of the body . You can use the accessory socket to power a trouble light, spotlight, radio, or cell phone, etc. Caution: y do not plug in any head-gene...
6. Important points and cautions for starting engine 37 starting & stopping the engine for yours safety, please avoid in the seal area, for example the garage, the start or does moves the engine. In your atv waste gas includes the virulent carbon monoxide, can fast gather in the seal area and can ca...
6. Important points and cautions for starting engine 38 parking y lock for lever parking area. Make sure the ground surface is firm. Y after bringing your atv to a stop, hold the brakes while you shift into neutral. Y set the parking brake. Y turn the ignition switch off. Y if it is necessary to sta...
7. Inspection and maintenance before riding 39 brake 1 stops atv in the level ground, the inspection oil level has in the lower limit?.
7. Inspection and maintenance before riding 40 brake 2 (replenishment of brake fluid) 1.Loosen the screws and remove the master cylinder cover. 2.Wipe clean foreign materials , dirt around the reservoir, being careful not to let foreign materials fall into the reservoir. 3.Remove the diaphragm plate...
7. Inspection and maintenance before riding 41 engine oil inspection and change (1) engine oil inspection 1. Uses main parking places standpoint atv in the level ground, will remove the oil gauge later to stop in the engine the 3~5 minute. Wipes the oil mass oil to count with then inserts it to ente...
7. Inspection and maintenance before riding 42 transmission oil inspection and change inspection: y when atv is stopped in the level ground, stop the engine and wait 3~5 minutes, wipe the transmission oil screen and check whether the oil level is above lower limit or not. Oil replacement: y stop the...
7. Inspection and maintenance before riding 43 oil filter cleaning open the filter nut assembly of the element, and remove the element. Remove the foreign materials from the element by using a gasoline or air spraying gun. Warning: y oil level will not be correct when checking the oil level with the...
7. Inspection and maintenance before riding 44 coolant (1) main radiator (2) reserved tank maintaining the coolant will allow the cooling system to work properly and prevent freezing, overheating, and corrosion. Cooling system inspection 1. Stops atv in the level place 2. Check reserved tank from vi...
7. Inspection and maintenance before riding 45 (1) reserved tank (2) upper level mark (3) lower level mark (check the cooling system for leakage) y check radiator and piping for leakage. Y check the ground where the vehicle is parked for water dripped from the vehicle. Replenishment of coolant alway...
7. Inspection and maintenance before riding 46 coolant recommended: sym bramax radiator agent concentration: 50% radiator capacity:: main radiator: 800 c.C. Reserved tank: 350 c.C. Caution: y use soft water when mixing coolant. Y please pay special attention that using poor quality coolant may short...
7. Inspection and maintenance before riding 47 a reference table for anti-freeze concentration percentages under different temperatures 1. Radiator anti-freeze specification for this atv is h68. (sym bramax radiator agent) 2. Proper anti-freeze percentages for different frozen temperatures are as fo...
7. Inspection and maintenance before riding 48 spark plug replacement & inspection (1) spark plug cap checking the spark plug y remove the cap of spark plug cable (remove the spark plug using the spark plug wrench in the tool kit. Y check the electrode if it is dirty or fouled by carbon deposits. Y ...
7. Inspection and maintenance before riding 49 battery the storage battery is located underneath the seat. (1) battery (2) battery band 1. Make sure the ignition switch is off. 2. Remove the seat. 3. Release the rings and remove the rubber band. 4. Disconnect the negative (-) terminal lead from the ...
7. Inspection and maintenance before riding 50 installation 1. Install in reverse order of removal. 2. Check all bolts and other fasteners are secure. Caution: y keep the atv battery clean. If the battery’s posts are corroded and/or are covered with white powder clean them with warm water. Y if ther...
7. Inspection and maintenance before riding 51 air cleaner (1) retainer clips 《 disassemble prcedure 》 1. Remove mounting screws from air cleaner cover. 2. Remove the air cleaner cover, then remove filter element. 3. Take the element out and clean it. (refer to maintenance schedule.) 《 assemble prce...
7. Inspection and maintenance before riding 52 fuse fuse box is on the frame body, remove the seat then you can see the fuse box is on the frame body right side. Turn off ignition switch, and check fuses if they are intact. Replace the blown fuse with a new one having the same specified amperage rat...
7. Inspection and maintenance before riding 53 tire air pressure the suitable gasification barometric pressure tire provides is holding controls, the tire mileage and rides while comfortableness and so on an aspect best combination. Generally speaking, the barometric pressure is insufficient the tir...
8. Tool kit 54 this tool bag is the storage underneath the seat in the storage room storage box. The tools in the kit are sufficient to perform routine maintenance and simple repairs. (1) tool kit the tool kit includes the following items: ※ standard / phillips screwdriver ※ 10 ╳ 12mm open end wrenc...
9. Periodical maintenance schedule 55 maintenance kilometer 300km every 1,000km every 3,000km every 6,000km every 12,000km item check items maintenance interval 1 month 3 months 6 months 1 year remarks 1 air cleaner element(remark) i c r 2 fuel filter i i r 3 oil filter(screen) c c 4 engine oil chan...
10. Specification 56 model item specification ua25a-6 length 1,890 mm width 1,055 mm height 1,115 mm wheel base 1,200 mm net weight 223kg type 4- stroke 4v electroplated ceramic cylinders engine fuel unleaded(octane 92 or higher) cooling type water-cooled displacement 249.4 compression ratio 10.5:1 ...
11. Postscript 57 symen 2005/05.
