R www.Quadrafire.Com 250-6422d october 11, 2005 castile pellet stove o-t l tested and listed by beaverton oregon usa omni-test laboratories, inc. C owner’s manual installation and operation castile-mbk castile-pmh castile-clg castile-ccr model: hot! Do not touch. Severe burns may result. Clothing ign...
Page 2 250-6422d october 11, 2005 r castile pellet stove rr and welcome to the quadra-fire family ! Hearth & home technologies welcomes you to our tradi- tion of excellence! In choosing a quadra-fire appliance, you have our assurance of commitment to quality, durabil- ity, and performance. This comm...
Rr r october 11,, 2005 250-6422d page 3 castile pellet stove section 1: listing and code approvals a. Appliance certifications ......................4 b. Mobile home approved ......................4 c. Glass specifications ............................4 d. Electrical rating ...............................
Page 4 250-6422d october 11, 2005 r castile pellet stove rr 1 listing and code approvals a. Appliance certification c. Glass specifications e. Btu & efficiency specifications this appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for repl...
Rr r october 11,, 2005 250-6422d page 5 castile pellet stove 2 getting started a. Design, installation & location considerations 1. Appliance location consideration must be given to safety, convenience, traffic flow, and the fact that the appliance will need a chimney and chimney connector. It is a go...
Page 6 250-6422d october 11, 2005 r castile pellet stove rr e. Inspect appliance & components and pre-use check list reciprocating saw channel locks hammer phillips screwdriver tape meausre plumb line level framing material hi-temp caulking material gloves safety glasses framing square electric dril...
Rr r october 11,, 2005 250-6422d page 7 castile pellet stove 3 dimensions and clearances a. Appliance dimensions figure 7.2- front view figure 7.1 - top view figure 7.3 -side view figure 7.4 - side view with top vent adapter 11-13/16 in. (300mm) 24-3/4 in. (629mm) 23-5/8 in . (651mm) 28-7/16 in. (72...
Page 8 250-6422d october 11, 2005 r castile pellet stove rr straight back against wall inches millimeters a back wall to appliance 2 51 b side wall to appliance 6 152 corner installation inches millimeters c walls to appliance 2 51 vertical installation inches millimeters d back wall to flue pipe 3 ...
Rr r october 11,, 2005 250-6422d page 9 castile pellet stove *l exception for horizontal installations: usa installations: a noncombustible floor protection is recommended extending beneath the flue pipe when installed with horizontal venting or under the top vent adapter with vertical installation. C...
Page 10 250-6422d october 11, 2005 r castile pellet stove rr do not terminate vent in any enclosed or semi-enclosed area such as a carport, garage, attic, crawl space, under a sun deck or porch, narrow walkway or closely fenced area, or any location that can build up a concentration of fumes such as...
Rr r october 11,, 2005 250-6422d page 11 castile pellet stove improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appli- ance. For assistance or additional information consult a qualified...
Page 12 250-6422d october 11, 2005 r castile pellet stove rr 5 venting systems note: • illustrations reflect typical installations and are for design purposes only. • i llustrations/diagrams are not drawn to scale. • actual installation may vary due to individual design preference. A. Alcove figure 1...
Rr r october 11,, 2005 250-6422d page 13 castile pellet stove 12 in. (305mm) minimum noncombustible hearth pad wall thimble horizontal termination cap 2 in. (51mm) minimum 6 in. (152mm) minimum from glass straight out 45 degree b. Through the wall horizontal termination cap must be a minimum of 12 i...
Page 14 250-6422d october 11, 2005 r castile pellet stove rr we recommend a minimum of 60 in. (1524mm) vertical, however above the eave is preferred. Both installations are approved for mobile home installations. Must use 3 or 4 inch (76 to 102mm) “l” or “pl” listed pellet venting or listed double w...
Rr r october 11,, 2005 250-6422d page 15 castile pellet stove fire hazard inspection of chimney: • masonry chimney must be in good condition. • meets minimum standard of nfpa 211 • factory-built chimney must be 6” (152mm) ul103 ht. Warning e. Masonry f. Alternate masonry figure 15.1 figure 15.2 non-...
Page 16 250-6422d october 11, 2005 r castile pellet stove rr 6 mobile home 1. An outside air inlet must be provided for the combustion air and must remain clear of leaves, debris, ice and/or snow. It must be unrestricted while the appliance is in use to prevent room air starvation which causes smoke...
Rr r october 11,, 2005 250-6422d page 17 castile pellet stove 7 appliance set-up a. Outside air kit instructions flex hose hose clamp collar assembly trim ring termination cap assembly hose clamp parts included in kit: 1 piece of 2 inch x 3 foot flex hose, 2 hose clamps, 1 collar assembly,1 terminati...
Page 18 250-6422d october 11, 2005 r castile pellet stove rr 3 to 3 inch top vent adapter 3 to 6 inch top vent offset adapter 1. Put a layer of high temperature silicone on the 3 inch (76mm) rearexhaust outlet. Figure 18.4 2. Slide the top vent adapter onto the rear exhaust outlet and adjust the ass...
Rr r october 11,, 2005 250-6422d page 19 castile pellet stove e. Optional log set placement instructions 4 piece log set installation figure 19.1 caution logs are fragile. Use extreme care when handling or cleaning logs. Note: due to the abrasive nature of a pellet appliance fire, the logs are not co...
Page 20 250-6422d october 11, 2005 r castile pellet stove rr 1 . A 12 volt ac thermostat is required to operate this pellet appliance. You may use the included wall mount thermo- stat or purchase an optional programmable thermostat or remote control. It is equipped with an adjustable heat anticipato...
Rr r october 11,, 2005 250-6422d page 21 castile pellet stove 8 operating instructions a. Fuel size and material 1. Wood pellets fuel pellets are made from sawdust or wood by-products. If the source material is hardwood, they can have a higher mineral content, creating more ash. Fuels containing bar...
Page 22 250-6422d october 11, 2005 r castile pellet stove rr figure 22.1 figure 22.2 c. Before your first fire 1. First, make sure your appliance has been properly installed and that all safety requirements have been met. Pay particular attention to the fire protection, venting and thermostat install...
Rr r october 11,, 2005 250-6422d page 23 castile pellet stove g iginition cycles 1. During each ignition cycle, it is normal to see some smoke in the firebox. The smoke will stop once the fire starts. 2. The convection blower will automatically turn on after your appliance has reached the set temperat...
Page 24 250-6422d october 11, 2005 r castile pellet stove rr 9 troubleshooting with proper installation, operation, and maintenance your appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualified service person in the diagn...
Rr r october 11,, 2005 250-6422d page 25 castile pellet stove symptom possible cause corrective action slow or smoky start-up (cont’d) dirty exhaust and/or venting system. Check for ash build up in unit, includ- ing behind rear panels, firebox, heat exchanger, exhaust blower and venting. Feed system ...
Page 26 250-6422d october 11, 2005 r castile pellet stove rr symptoms possible cause corrective action convection blower fails to start. #1 snap disc defective. Blower not plugged in. Blower is defective. Control box is defective. Replace snap disc. Check that blower is plugged into wire har- ness. ...
Rr r october 11,, 2005 250-6422d page 27 castile pellet stove 10 maintaining & servicing your appliance figure 27.1 - large clinker 3. Cleaning ash pan • frequency: as needed • by: homeowner • task: locate the ash pan underneath the firepot. Open the bottom ash door and slide the ash pan straight out...
Page 28 250-6422d october 11, 2005 r castile pellet stove rr 6. Disposal of ashes • frequency: as needed • by: homeowner • task: ashes should be placed in a metal container with a tight-fitting lid. The closed container of ashes should be placed on a noncombustible floor or on the ground, well away fr...
Rr r october 11,, 2005 250-6422d page 29 castile pellet stove 10. Cleaning the exhaust path • frequency: as needed • by: homeowner • task: a. Appliance must be completely cool. B. Open cast hinge face. Remove right brick and thoroughly vacuum the area and continue throughout the rest of the firebox. ...
Page 30 250-6422d october 11, 2005 r castile pellet stove rr correct flame size, yellow/white in color correct figure 30.3 tall, lazy flame, orange in color incorrect figure 30.1 figure 30.2 c. High ash fuel content maintenance • frequency: as needed • by: homeowner • task: poor quality pellet fuel,...
Rr r october 11,, 2005 250-6422d page 31 castile pellet stove 1. Convection blower replacement a. Turn down thermostat, let appliance completely cool and then unplug appliance before servicing. B. The convection blower is located at the bottom rear of the appliance and is housed inside a screen box....
Page 32 250-6422d october 11, 2005 r castile pellet stove rr e. Igniter replacement f. Baffle removal a. Turn down thermostat, let the appliance completely cool and then unplug appliance before servicing. B. Open the ash door and remove the ash pan. Remove the left side panel by loosening 2 screws (d...
Rr r october 11,, 2005 250-6422d page 33 castile pellet stove g. Glass replacement • glass is 5mm thick high temperature heat- resistant ceramic glass. • do not replace with any other material. • alternate material may shatter and cause injury warning a. Open the face and remove door from the applia...
Page 34 250-6422d october 11, 2005 r castile pellet stove rr 11 reference materials 7. Heat exchangers the heat exchangers transfer hot air from the exhaust system into convecton air. Remove the stainless steel top baffle to access the heat exchangers. There are 2 clean out rods located under the hea...
Rr r october 11,, 2005 250-6422d page 35 castile pellet stove 16. Snap disc #1 (convection blower) 125°f snap disc #1 is located on the right side of the appliance on the top of the heat exchanger box. There are 2 purple wires connected to it. This snap disc turns the convection blower on and off as...
Page 36 250-6422d october 11, 2005 r castile pellet stove rr b. Component locations heat exchanger tubes cleaning rods terminal block center 2 screws for thermostat wires power outlet fuse fuse red call light is located on top of junction box behind the control box. Control box vacuum switch convect...
Rr r october 11,, 2005 250-6422d page 37 castile pellet stove figure 37.1 - door, face, glass & door latch assembly 9 8 10 53 11 12 13 52 14 figure 37.2 - firepot assembly c. Exploded views 1 54 2 3 4 5 6 7 glass size 11-5/8” 17-1/4” item description part number 1 screw, 10-32 x 1/4 ph phl ms zc 229...
Page 38 250-6422d october 11, 2005 r castile pellet stove rr beg. Manufacture date: september, 2001 figure 38.1 30 39 49 31 32 33 34 35 36 37 38 40 41 42 43 44 45 46 47 48 50 51 52 53 54 item no. Part description item no. Part description item no. Part description 30 ash catcher 39 snap disc #1 48 d...
Rr r october 11,, 2005 250-6422d page 39 castile pellet stove important: this is dated information. The most current information is located on the quadra-fire web site at www.Quadrafire.Com. When ordering, supply serial and model numbers to ensure correct service parts. D. Service parts and accessori...
Page 40 250-6422d october 11, 2005 r castile pellet stove rr item no service parts part no. 39 snap disc #1, 110 degree, convection fan 230-1220 39 snap disc #2, 175 degree, manual reset 230-1960 47 snap disc #3, 250 degree 230-1290 thermocouple clamp 7001-203 thermocouple cover (ceramic protection ...
Rr r october 11,, 2005 250-6422d page 41 castile pellet stove date of service performed by description of service e. Service and maintenance log.
Page 42 250-6422d october 11, 2005 r castile pellet stove rr date of service performed by description of service e. Service and maintenance log (cont’d)).
Rr r october 11,, 2005 250-6422d page 43 castile pellet stove lifetime warranty f. Warranty policy limited lifetimewarranty the hearth & home technologieslimited lifetime warranty guaranteesthat the following componentswill work as designed for the lifetimeof the stove or hearth& home technologieswi...
R hearth & home technologies 1445 north highway colville, wa 99114 division of hni industries www.Quadrafire.Com 250-6422d october 11, 2005 page 44 contact information: please contact your quadra-fire dealer with any questions or concerns. For the number of your nearest quadra-fire dealer please call...
