Quadra-Fire CASTILE-GAS-CSB Owner's Manual

Manual is about: CASTILE GAS STOVE DIRECT VENT ROOM HEATER

Summary of CASTILE-GAS-CSB

  • Page 1

    Www.Quadrafire.Com september 1, 2008 r castile gas stove direct vent room heater owner’s manual installation and operation model: 7023-111e castile-gas-mbk castile-gas-pmh castile-gas-csb castile-gas-cwl o-t l tested and listed by portland oregon usa omni-test laboratories, inc. C us do not discard t...

  • Page 2

    Page 2 quadra-fire · castile gas stove · 7023-111e · september 1, 2008 and welcome to the quadra-fire family ! Hearth & home technologies welcomes you to our tradition of excellence! In choosing a quadra-fire appliance, you have our assurance of commitment to quality, durability, and performance. Th...

  • Page 3

    Page 3 quadra-fire · castile gas stove · 7023-111e - table of contents - september 1, 2005 section 1: listing and code approvals a. Appliance certifications ......................4 b. Glass specifications ............................4 c. Btu specifications ..............................4 d. High altitu...

  • Page 4

    Page 4 september 1, 2008 quadra-fire · castile gas stove · 7023-111e 1 listing and code approvals the product is listed to ansi standards for “vented gas appliance heaters” and applicable sections of “gas burning heating appliances for manufactured homes and recre- ational vehicles” and "gas fired a...

  • Page 5

    September 1, 2008 page 5 quadra-fire · castile gas stove · 7023-111e note: the following requirements reference various massachusetts and national codes not contained in this document. For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used ...

  • Page 6

    Page 6 september 1, 2008 quadra-fire · castile gas stove · 7023-111e 2 getting started check building codes prior to installation. • installation must comply with local, regional, state and national codes and regulations. • consult local building, fire officials or authorities having jurisdiction abou...

  • Page 7

    September 1, 2008 page 7 quadra-fire · castile gas stove · 7023-111e 3 appliance location and clearances a. Selecting appliance location note: · illustrations reflect typical installations and are for design purposes only. · illustrations/diagrams are not drawn to scale. · actual installation may var...

  • Page 8

    Page 8 september 1, 2008 quadra-fire · castile gas stove · 7023-111e 4 termination locations a. Vent termination minimum clearances figure 4.2 multiple vertical termination figure 4.1 termination clearances figure 4.3 specifies minimum vent heights for various pitched roofs. Figure 4.3 minimum height...

  • Page 9

    September 1, 2008 page 9 quadra-fire · castile gas stove · 7023-111e figure 4.4 v = vent terminal x = air supply inlet = area where terminal is not permitted a = 12 inches ............. Clearances above grade, veran- da, porch, deck or balcony b = 12 inches ............ Clearances to window or door ...

  • Page 10

    Page 10 september 1, 2008 quadra-fire · castile gas stove · 7023-111e 5 vent information a. Venting components b. Use of elbows in order to comply with applicable codes and product warranties, use only following venting components: • hearth & home technologies (hht) • security chimney's secure vent ...

  • Page 11

    September 1, 2008 page 11 quadra-fire · castile gas stove · 7023-111e d. How to use the vent graph e. Venting guidelines 1. Measure the vertical distance from the top of appliance to the center of the 90° elbow. On the graph below, draw a horizontal line from that measurement on the vertical axis ac...

  • Page 12

    Page 12 september 1, 2008 quadra-fire · castile gas stove · 7023-111e f. Horizontal termination 45° elbow 1 in. (25mm) clearance from appliance corner to combustible wall 1 in. (25mm) clearance from appliance corner to combustible wall wall thimble/heat shield wall thimble/ heat shield wall thimble ...

  • Page 13

    September 1, 2008 page 13 quadra-fire · castile gas stove · 7023-111e step 3. For installations using a round support box/wall thimble (check pipe manufacturer's instructions), mark the wall for a 10 in. X 10 in. (254mm x 254mm) square hole. The center of the square hole should line up with the cent...

  • Page 14

    Page 14 september 1, 2008 quadra-fire · castile gas stove · 7023-111e step 5. Place the wall thimble cover over the pipe assembly and slide the appliance and vent assembly towards the wall, carefully inserting the vent pipe into the vent termination cap assembly. It is important that the vent pipe e...

  • Page 15

    September 1, 2008 page 15 quadra-fire · castile gas stove · 7023-111e step 1. Check the installation instructions for required 1 in. (25mm) clearances (air space) to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafters, or other nearby combustible surfaces. See page 16...

  • Page 16

    Page 16 september 1, 2008 quadra-fire · castile gas stove · 7023-111e plumber’s tape connected to wall strap wall strap two 45˚ elbows figure 5.12 step 4. Assemble the desired lengths of pipe and elbows necessary to reach from the appliance up through the round support box. Ensure that all pipe and ...

  • Page 17

    September 1, 2008 page 17 quadra-fire · castile gas stove · 7023-111e step 8. Slip the storm collar over the pipe, and push it down to the top of the flashing (figure 5.15). Use non-hardening sealant above and below the joint between the storm collar and the pipe. Optional high wind termination cap ...

  • Page 18

    Page 18 september 1, 2008 quadra-fire · castile gas stove · 7023-111e 2. Cathedral ceiling level cathedral ceiling support box 2 in. (51mm) min. Below finished ceiling cut hole 1/8 in. (3mm) greater in size than pattern of support box as it is projected onto roof line figure 5.17 figure 5.17 step 1....

  • Page 19

    September 1, 2008 page 19 quadra-fire · castile gas stove · 7023-111e 3. Class a metal chimney figure 5.20 termination cap existing metal chimney system top adaptor flashing 4 in. (102mm) flex pipe retro connector direct vent pipe high wind termination cap sheet metal screws drill four 1/8 in. (3mm)...

  • Page 20

    Page 20 september 1, 2008 quadra-fire · castile gas stove · 7023-111e chimney liner termination cap co-axial to co-linear connector 30 ft. (9m) of 3 in. (76mm) flex liner exhaust section (cut to length) pipe length optional 4 ft. (1m) of 3 in. (76mm) flex liner air intake section the chimney must be...

  • Page 21

    September 1, 2008 page 21 quadra-fire · castile gas stove · 7023-111e 10 in. X 10 in. (254mm x 254mm) framed opening in wall studwall masonry chimney retro connector (4) masonry bolts (not included) wall thimble cover cut and bend flashing as needed to fit sealant adhesive figure 5.25 figure 5.26 st...

  • Page 22

    Page 22 september 1, 2008 quadra-fire · castile gas stove · 7023-111e high wind termination cap top adaptor (3) sheet metal screws flashing step 9. Attach the flex to the retro connector. Use three sheet metal screws to attach the flex liner to the connector (figure 5.29). Mount the retro connector ...

  • Page 23

    September 1, 2008 page 23 quadra-fire · castile gas stove · 7023-111e 6 gas information a. Fuel conversions before making gas connections ensure that the appliance being installed is compatible with the available gas type. Any natural or propane gas conversions necessary to meet the appliance and lo...

  • Page 24

    Page 24 september 1, 2008 quadra-fire · castile gas stove · 7023-111e fire risk. Explosion risk. • if the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. • the qualified s...

  • Page 25

    September 1, 2008 page 25 quadra-fire · castile gas stove · 7023-111e b. Gas pressures if the pressure is not sufficient, ensure: 1) the piping used is large enough. 2) the supply regulator is adequately adjusted. 3) that the total gas load for the residence does not exceed the amount supplied. The s...

  • Page 26

    Page 26 september 1, 2008 quadra-fire · castile gas stove · 7023-111e • a small amount of air will be in the gas supply lines. When first lighting appliance it will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally. Air only needs to...

  • Page 27

    September 1, 2008 page 27 quadra-fire · castile gas stove · 7023-111e 7 electrical information a. Recommendation for wire c. Standing pilot ignition system wiring see b5 below for recommended maximum lead length (two wire) when using wall thermostat/switch. B. Connecting to the appliance this applia...

  • Page 28: Caution

    Page 28 september 1, 2008 quadra-fire · castile gas stove · 7023-111e figure 7.1 caution label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. Shock hazard. • replace damaged wire with type 1...

  • Page 29

    September 1, 2008 page 29 quadra-fire · castile gas stove · 7023-111e 8 appliance setup a. Remove shipping materials remove shipping materials from inside or underneath the firebox. Kit contents: rear vent grill. Tools required: power drill; #2 phillips bit; high-temp silicone sealant (optional.) c. ...

  • Page 30

    Page 30 september 1, 2008 quadra-fire · castile gas stove · 7023-111e d. Baffle installation/adjustment baffle baffle retainers figure 8.7 position baffle on top of baffle retainers on left and right sides. Centering baffle on retainers, ensure that the dark painted bevelled edge and darker painted baffl...

  • Page 31

    September 1, 2008 page 31 quadra-fire · castile gas stove · 7023-111e f. Positioning the logs while still breakable, the logs do not become fragile until after the appliance is burned and they have cured. After curing, any handling must be done with care as breakage can easily occur. Please note: lo...

  • Page 32

    Page 32 september 1, 2008 quadra-fire · castile gas stove · 7023-111e handle glass assembly with care. Caution • inspect the gasket to ensure it is undamaged. • inspect the glass for cracks, chips or scratches. • do not strike, slam or scratch glass. • do not operate appliance with glass door remove...

  • Page 33

    September 1, 2008 page 33 quadra-fire · castile gas stove · 7023-111e figure 8.19 install speed control to switch panel. Attach knob to speed control. Figure 8.20 cut out the rheostat/speed contorl cover on rear shield. Reinstall rear shield. Connect the blower to the power supply and turn on the ga...

  • Page 34

    Page 34 september 1, 2008 quadra-fire · castile gas stove · 7023-111e see vent graph for recommendations on page 11 before you begin your adjustment. If your installation falls within the range of the gray shaded area of graph, it may be necessary to make an adjustment to the vertical damper to impr...

  • Page 35

    September 1, 2008 page 35 quadra-fire · castile gas stove · 7023-111e 9 operating instructions a. Before lighting appliance read this entire manual prior to using the appliance. Failure to follow the instructions may result in property damage, bodily injury, or even death. Glass door must be in plac...

  • Page 36

    Page 36 september 1, 2008 quadra-fire · castile gas stove · 7023-111e c. Lighting appliance 1. Set the thermostat to lowest setting. 2. Turn off all electric power to the appliance if service is to be performed. 3. Push in gas control knob slightly and turn clockwise to "off" position. For your safe...

  • Page 37

    September 1, 2008 page 37 quadra-fire · castile gas stove · 7023-111e d. After appliance is lit when you light your appliance, you may notice that it pro- duces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial three to four hour continuo...

  • Page 38

    Page 38 september 1, 2008 quadra-fire · castile gas stove · 7023-111e 10 troubleshooting with proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualified service perso...

  • Page 39

    September 1, 2008 page 39 quadra-fire · castile gas stove · 7023-111e symptom possible cause corrective action 3. (continued) c. Defective valve. Turn the valve knob to the on position. Place the on/off switch in the on position. Check the millivolt meter at the thermopile terminals. The millivolt m...

  • Page 40

    Page 40 september 1, 2008 quadra-fire · castile gas stove · 7023-111e 11 maintaining and servicing your appliance although the frequency of your appliance servicing and maintenance will depend on use and the type of installation, a qualified service technician should perform an appliance check-up at ...

  • Page 41

    September 1, 2008 page 41 quadra-fire · castile gas stove · 7023-111e inspect maintenance tasks doors 1. Inspect for scratches, dents or other damage and repair as necessary. 2. Verify no obstructions to air flow. 3. Verify maintenance of proper clearance to combustible household objects. Gasket seal...

  • Page 42

    Page 42 september 1, 2008 quadra-fire · castile gas stove · 7023-111e 12 reference materials a. Appliance dimension diagram dimensions are actual appliance dimensions. Use for reference only. For clearances refer to section 3. Figure 12.1 appliance dimensions g a b c h i d e f location inches millim...

  • Page 43

    September 1, 2008 page 43 quadra-fire · castile gas stove · 7023-111e b. Vent components diagram figure 12.2 sl-d series vent components 4 in. (102 mm) inner pipe 6-5/8 in. (168 mm) outer pipe 9-1/4 in. (235mm) 6-1/2 in. (165mm) 6-5/8 in. (168mm) 17-24 in. (432-610mm) 11-3/4 in. (298mm) 5-3/4 in. (1...

  • Page 44

    Page 44 september 1, 2008 quadra-fire · castile gas stove · 7023-111e c. Vent components list description hht sl-p m= multi pack (6) simpson dura-vent directvent pro selkirk direct-temp amerivent direct security secure vent 4” pipe length, galvanized slp4m - - - - 4” pipe length, black slp4-bk - - -...

  • Page 45

    September 1, 2008 page 45 quadra-fire · castile gas stove · 7023-111e 45° elbow, swivel, black - 46dva-e45b - - sv4eb45 90° elbow, galvanized slp90m see swivel 4dt-el905 4d90ls - 90° elbow, black slp90-bk see swivel 4dt-el90sb 4d90lbs sv4ebr90 90° elbow, swivel, galvanized - 46dva-e90 - - sv4e90 90°...

  • Page 46: Service Parts List

    Page 46 september 1, 2008 quadra-fire · castile gas stove · 7023-111e d. Service parts list r castile gas (ng, lp) exploded parts diagram beginning manufacturing date: 5-19-05 ending manufacturing date: * part number list on following page. #1 #2 #3 8 41 9 34 49 42 12 45 24 5 20 44 31 13 27 21 4 11 ...

  • Page 47: Service Parts List

    September 1, 2008 page 47 quadra-fire · castile gas stove · 7023-111e important: this is dated information. The most current information is located on your dealer's vip site. When ordering, supply serial and model numbers to ensure correct service parts. D. Service parts list (cont’d.) r castile gas...

  • Page 48: Service Parts List

    Page 48 september 1, 2008 quadra-fire · castile gas stove · 7023-111e d. Service parts list (cont’d.) r castile gas beginning manufacturing date: 5-19-05 ending manufacturing date: item # part description alphabetical order sku 38 adapter, dv (starting collar, inner (4 in.) 200-2470 25 adapter, valv...

  • Page 49: Service Parts List

    September 1, 2008 page 49 quadra-fire · castile gas stove · 7023-111e important: this is dated information. The most current information is located on your dealer's vip site. When ordering, supply serial and model numbers to ensure correct service parts. D. Service parts list (cont’d.) r castile gas...

  • Page 50: Accessories

    Page 50 september 1, 2008 quadra-fire · castile gas stove · 7023-111e item # description part # 14 blower assembly bk-gas conversion kit, lp lpk-mb conversion kit, ng ngk-mb wall thermostat - manual 812-3760 wall thermostat - progammable 811-0520 remote control, smart stat ii 841-0960 remote control...

  • Page 51

    September 1, 2008 page 51 quadra-fire · castile gas stove · 7023-111e f. Service and maintenance log date of service performed by description of service.

  • Page 52

    Page 52 september 1, 2008 quadra-fire · castile gas stove · 7023-111e g. Homeowner’s notes.

  • Page 53

    September 1, 2008 page 53 quadra-fire · castile gas stove · 7023-111e g. Homeowner’s notes.

  • Page 54

    Page 54 september 1, 2008 quadra-fire · castile gas stove · 7023-111e h. Warranty policy hearth & home technologies limited warranty hearth & home technologies (“hht”) and its respective brands extends the following warranty for hht gas, wood, pellet and electric appliances purchased from an authori...

  • Page 55

    September 1, 2008 page 55 quadra-fire · castile gas stove · 7023-111e hht’s obligation under this warranty does not extend to damages resulting from: (1) installation, operation or main- tenance of the appliance not in accordance with the installation instructions; operating instructions and the lis...

  • Page 56: Your Records For Model:

    Page 56 quadra-fire · castile gas stove · 7023-111e september 1, 2008 hearth & home technologies 1445 north highway colville, wa 99114 division of hht industries contact information: dealership where purchased: ______________________________________ _______________________________________ __________...