Quadra-Fire CASTILEI-CSB Installation Manual

Other manuals for CASTILEI-CSB: Owner's Manual, Owner's Manual, Manual

Summary of CASTILEI-CSB

  • Page 1

    1 7022-514c july 7, 2015 castile pellet insert stove model(s): castilei-mbk castilei-pmh castilei-csb castilei-cwl installation manual installation & appliance set-up installer: leave this manual with party responsible for use and operation. Owner: retain this manual for future reference. Notice: do...

  • Page 2

    2 7022-514c july 7, 2015 castile insert table of contents safety alert key: • danger!Indicates a hazardous situation which, if not avoided will result in death or serious injury. • warning! Indicates a hazardous situation which, if not avoided could result in death or serious injury. • caution!Indic...

  • Page 3

    July 7, 2015 7022-514c 3 castile insert model castile pellet insert-b laboratory omni test laboratories, inc. Report no. 061-s-77d-6.2 type solid fuel room heater/pellet fuel burning type insert standard astm e1509-2004, ulc s628-93 and ulc/ord-c1482-m1990 room heater pellet fuel burning type and (u...

  • Page 4: Install Guide

    4 7022-514c july 7, 2015 castile insert install guide 2 getting started marginal location: • below peak location not recommended: • not the highest point of the roof • wind loading possible multi-level roofs windward leeward recommended: outside air intake on windward side not recommended: outside a...

  • Page 5

    July 7, 2015 7022-514c 5 castile insert • installation and use of any damaged appliance. • modifi cation of the appliance. • installation other than as instructed by hearth & home technologies. • installation and/or use of any component part not approved by hearth & home technologies. • operating ap...

  • Page 6

    6 7022-514c july 7, 2015 castile insert attention installer: follow this standard work checklist this standard work checklist is to be used by the installer in conjunction with, not instead of, the instructions contained in this installation manual. Customer: date installed: lot/address: location of...

  • Page 7

    July 7, 2015 7022-514c 7 castile insert figure 7.3- front view figure 7.1 - top view figure 7.2 -side view 28 in 707mm 24 in 594mm 8 in 203mm 32 in 819mm 19 in 483mm 25 in 629mm 10 in 249mm 13 in 330mm 2 in 51mm a b overall size a b metal surround w/cast trim, std 42-1/2 in. (1080mm) 30 in. (762mm) ...

  • Page 8

    8 7022-514c july 7, 2015 castile insert fire risk. Comply with all minimum clearances to combustibles as specifi ed. Warning failure to comply may cause house fi re. Note: • illustrations refl ect typical installations and are for design purposes only. • i llustrations/diagrams are not drawn to scal...

  • Page 9

    July 7, 2015 7022-514c 9 castile insert a b c d d. Minimum opening for masonry and zero clearance fireplaces figure 9.1 c. Masonry and zero clearance fireplaces inches millimeters e floor protection hearth extension from door opening 6 152 f floor protection to the side of door opening 6 152 f. Floo...

  • Page 10: Warning

    10 7022-514c july 7, 2015 castile insert mark area of floor to cut starter hole use 2 x 4 from insert packaging to support insert g. Installation into a factory-built fireplace the following modifi cations are permissible: • removal of damper or locked in open position • removal of smoke shelf or ba...

  • Page 11

    July 7, 2015 7022-514c 11 castile insert keep sharp edge of metal floor away from power cord leveling leg figure 11.1. Place the insert into the facto- ry-built fi rebox. Ensure that the power cord can not be damaged by the sharp metal edge. You may need to cut out a notch to accommodate the cord. F...

  • Page 12

    12 7022-514c july 7, 2015 castile insert 4 vent information a. Venting termination minimum requirements j or k x v m i h a v g b v v a b v f v c b b e l v d v electrical service v n v n v n n v inside corner fixed closed open open fixed closed v x g g termination cap air supply inlet gas meter restr...

  • Page 13

    July 7, 2015 7022-514c 13 castile insert b. Avoiding smoke and odors negative pressure, shut-down and electrical power failure to reduce the probability of back-drafting or burn-back in the pellet appliance during power failure or shut down con- ditions, it must be able to draft naturally without ex...

  • Page 14

    14 7022-514c july 7, 2015 castile insert c. Negative pressure negative pressure results from the imbalance of air avail- able for the appliance to operate properly. It can be strongest in lower levels of the house. Causes include: • exhaust fans (kitchen, bath, etc.) • range hoods • combustion air r...

  • Page 15

    July 7, 2015 7022-514c 15 castile insert fire risk. • only listed venting components may be used. • no other vent components may be used. • substitute or damaged vent components may impair safe operation. Warning risk of injury or property damage! • improper installation, adjustment, alteration, ser...

  • Page 16

    16 7022-514c july 7, 2015 castile insert h. Pellet venting charts the maximum horizontal venting allowed with no vertical vent- ing attached is 48 inches (1219mm) including one 90° elbow or two 45° elbows. This is our recommended horizontal vent- ing installation. Addition of any horizontal venting ...

  • Page 17

    July 7, 2015 7022-514c 17 castile insert note: in canada, where passage through a wall or partition of combustible construction is desired, the installation shall conform to can/csa-b365. Fire risk. Inspection of chimney: • masonry chimney must be in good condition. • meets minimum standard of nfpa ...

  • Page 18

    18 7022-514c july 7, 2015 castile insert b. Full reline with outside air - vertical figure 18.1 note: check clearances carefully for this type of instal- lation to ensure adequate room for outside air venting. Check building codes prior to installation. • installation must comply with local, regiona...

  • Page 19

    July 7, 2015 7022-514c 19 castile insert 6 appliance set-up a. Leveling system the leveling bolts are located at the rear of the appliance. To access the bolts, remove the side access panels. Reach in and turn the bolt to the desired height to level the appli- ance. Shown in figures 18.1 and 18.2. B...

  • Page 20

    20 7022-514c july 7, 2015 castile insert c. Door handle removal tools required: 5/32 allen wrench 1. Open the door. Using a 5/32 allen wrench, loosen set screw by a couple of turns, but do not remove. 2. Push the pin completely out and remove the handle. 3. Re-install in reverse order. D. Door remov...

  • Page 21

    July 7, 2015 7022-514c 21 castile insert f. Hearth support for standard surround only 1. Remove contents from box and lay on protective surface to avoid scratching the paint. 2. Lay hearth support front and sides face down. Bend the tab down toward the inside. 3. The side pieces are shipped fl at. I...

  • Page 22

    22 7022-514c july 7, 2015 castile insert panel extension panel leg cast trim footer figure 22.1 f. Hearth support (cont’d) base plate only installation parts needed: (1) cast ring (2) base zero clearance panel extensions. Discard balance of parts. Tools needed: phillips head screwdriver 1. Attach ba...

  • Page 23

    July 7, 2015 7022-514c 23 castile insert h. Surround and cast trim set i ncluded in surround kit: (2) side surrounds, left and right; (1) surround top; (1) fastener package. Included in cast trim kit: (2) cast trim legs, left and right; (1) cast trim header; (2) cast trim footers, left and right too...

  • Page 24

    24 7022-514c july 7, 2015 castile insert figure 24.1 figure 24.2 caution logs are fragile. Use extreme care when handling or cleaning logs. Note: due to the abrasive nature of a pellet appliance fi re, the logs are not covered under warranty. Any placement vari- ation other than shown here can cause...

  • Page 25

    July 7, 2015 7022-514c 25 castile insert shock hazard. • do not remove grounding prong from plug. • plug directly into properly grounded 3 prong recep- tacle. • route cord away from appliance. • do not route cord under or in front of appliance. Caution j. Thermostat installation the kit comes standa...

  • Page 26

    26 7022-514c july 7, 2015 castile insert 7 mobile home installation you must use a quadra-fire outside air kit for installation in a mobile home. 1. An outside air inlet must be provided for the combustion air and must remain clear of leaves, debris, ice and/or snow. It must be unrestricted while th...

  • Page 27: Castile Insert-B

    July 7, 2015 7022-514c 27 castile insert 8 accessory list service parts r beginning manufacturing date: feb 2011 ending manufacturing date: active castile insert-b important: this is dated information . Parts must be ordered from a dealer or distributor. Hearth and home technologies does not sell di...

  • Page 28: Castile Insert-B

    28 7022-514c july 7, 2015 castile insert service parts r beginning manufacturing date: feb 2011 ending manufacturing date: active castile insert-b important: this is dated information . Parts must be ordered from a dealer or distributor. Hearth and home technologies does not sell directly to consume...

  • Page 29: Castile Insert-B

    July 7, 2015 7022-514c 29 castile insert service parts r beginning manufacturing date: feb 2011 ending manufacturing date: active castile insert-b important: this is dated information . Parts must be ordered from a dealer or distributor. Hearth and home technologies does not sell directly to consume...

  • Page 30

    30 7022-514c july 7, 2015 castile insert.

  • Page 31

    July 7, 2015 7022-514c 31 castile insert.

  • Page 32

    32 7022-514c july 7, 2015 do not discard this manual caution • important operating and maintenance instruc- tions included. • leave this manual with party responsible for use and operation. • read, understand and follow these instruc- tions for safe installa- tion and operation. Do not discard conta...