R hudson bay direct vent gas appliance owner’s manual installation and operation model: hudbay-fs page 1 10/08 quadra-fire • hudson bay • 7003-121 rev. I do not discard this manual caution • important operating and maintenance instructions included. • leave this manual with party responsible for use...
Page 2 quadra-fire • hudson bay • 7003-121 rev. I 10/08 and welcome to the quadra-fire family ! Hearth & home technologies welcomes you to our tradition of excellence! In choosing a quadra-fire appliance, you have our assurance of commitment to quality, durability, and performance. This commitment b...
Page 3 quadra-fire • hudson bay • 7003-121 rev. I - table of contents - 10/08 section 1: listing and code approvals a. Appliance certifi cations ......................4 b. Glass specifi cations ............................4 c. Btu specifi cations ..............................4 d. High altitude inst...
Page 4 10/08 quadra-fire • hudson bay • 7003-121 rev. I 1 listing and code approvals the product is listed to ansi standards for “vented gas ap- pliance heaters” and applicable sections of “gas burning heating appliances for manufactured homes and recre- ational vehicles” and "gas fired appliances f...
10/08 page 5 quadra-fire • hudson bay • 7003-121 rev. I note: the following requirements reference various massachusetts and national codes not contained in this document. For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or i...
Page 6 10/08 quadra-fire • hudson bay • 7003-121 rev. I 2 getting started check building codes prior to installation. • installation must comply with local, regional, state and national codes and regulations. • consult local building, fi re offi cials or authorities having jurisdiction about restric...
10/08 page 7 quadra-fire • hudson bay • 7003-121 rev. I 3 appliance location and clearances a. Selecting appliance location note: · illustrations refl ect typical installations and are for design purposes only. · illustrations/diagrams are not drawn to scale. · actual installation may vary due to in...
Page 8 10/08 quadra-fire • hudson bay • 7003-121 rev. I 4 termination locations figure 4.2 multiple vertical termination figure 4.1 termination clearances figure 4.3 specifi es minimum vent heights for various pitched roofs. Figure 4.3 minimum height from roof to lowest discharge a. Vent termination...
10/08 page 9 quadra-fire • hudson bay • 7003-121 rev. I figure 4.4 v = vent terminal x = air supply inlet = area where terminal is not permitted a = 12 inches ............. Clearances above grade, veran- da, porch, deck or balcony b = 12 inches ............ Clearances to window or door that may be o...
Page 10 10/08 quadra-fire • hudson bay • 7003-121 rev. I 5 vent information a. Venting components b. Use of elbows in order to comply with applicable codes and product warranties, use only following venting components: • hearth & home technologies (hht) • security chimney's secure vent chimney syste...
10/08 page 11 quadra-fire • hudson bay • 7003-121 rev. I d. How to use the vent graph e. Venting guidelines figure 5.2 note: i f your installation falls within a shaded area on the graph, the damper must be used. (in the commonwealth of massachusetts, the word damper shall be replaced with the words...
Page 12 10/08 quadra-fire • hudson bay • 7003-121 rev. I female locking lugs male locking lugs step 1. Determine the desired location of the appliance. Check to ensure that wall studs or roof rafters are not in the way when the venting system is attached. If this is the case, you may want to adjust ...
10/08 page 13 quadra-fire • hudson bay • 7003-121 rev. I note: (1) installation requires a minimum of 6 in. (152mm) horizontal run of vent with a 1/4 in. (6mm) rise run towards the termination. Each 1 ft. (305mm) of horizontal venting must include a 1/4 in. (6mm) rise. Never allow the vent to run do...
Page 14 10/08 quadra-fire • hudson bay • 7003-121 rev. I step 5. Place the wall thimble cover over the pipe assembly and slide the appliance and vent assembly towards the wall, carefully inserting the vent pipe into the vent termination cap assembly. It is important that the vent pipe extend into th...
10/08 page 15 quadra-fire • hudson bay • 7003-121 rev. I plumber's tape connected to wall strap wall strap two 45 degree elbows step 2. S et the gas appliance in its desired location. Drop a plumb bob down from the ceiling to the position of the appliance flue exit, and mark the location where the v...
Page 16 10/08 quadra-fire • hudson bay • 7003-121 rev. I step 4. Assemble the desired lengths of pipe and elbows necessary to reach from the appliance up through the round support box. Ensure that all pipe and elbow connections are in their fully twist-locked position. Assemble as instructed. Step 5...
10/08 page 17 quadra-fire • hudson bay • 7003-121 rev. I min. 1 in. (25mm) clearance ceiling firestop nails min. 1 in. (25mm) clearance min. 1 in. (25mm) clearance min. 1 in. (25mm) clearance figure 5.16 fire risk. Explosion risk. Warning • any occupied areas above the first floor, including closets...
Page 18 10/08 quadra-fire • hudson bay • 7003-121 rev. I 2. Cathedral ceiling level cathedral ceiling support box 2 in. (51mm) min. Below finished ceiling cut hole 1/8 in. (3mm) greater in size than pattern of support box as it is projected onto roof line figure 5.17 figure 5.18 step 1. Follow insta...
10/08 page 19 quadra-fire • hudson bay • 7003-121 rev. I 3. Class a metal chimney figure 5.20 high wind termination cap sheet metal screws drill four 1/8 in. (3mm) diameter holes figure 5.22 figure 5.23 step 4. Pass the flex pipe down through the center of the chimney system, and center the top adap...
Page 20 10/08 quadra-fire • hudson bay • 7003-121 rev. I 4. Existing masonry chimney figure 5.23 termination cap flashing 4 in. (102mm) flex liner top adaptor retro connector 90 degree elbow direct vent pipe 10 in. X 10 in. (254mm x 254mm) framed opening in wall studwall masonry chimney retro connec...
10/08 page 21 quadra-fire • hudson bay • 7003-121 rev. I high wind termination cap top adaptor three sheet metal screws flashing step 9. Attach the flex to the retro connector. Use three sheet metal screws to attach the flex liner to the connector ( figure 5.29). Mount the retro connector to the mas...
Page 22 10/08 quadra-fire • hudson bay • 7003-121 rev. I 6 gas information a. Fuel conversions before making gas connections ensure that the appliance being installed is compatible with the available gas type. Any natural or propane gas conversions necessary to meet the appliance and locality needs ...
10/08 page 23 quadra-fire • hudson bay • 7003-121 rev. I a b c figure 6.8 turn control knob to the off position, ensure that gas supply to the valve has been turned off. Using a torx th20, or slotted screwdriver, remove the three pressure reg- ulator mounting screws (a), pressure regulator tower (b)...
Page 24 10/08 quadra-fire • hudson bay • 7003-121 rev. I b. Gas pressures if the pressure is not suffi cient, ensure: 1) the piping used is large enough. 2) the supply regulator is adequately adjusted. 3) that the total gas load for the residence does not exceed the amount supplied. The supply regul...
10/08 page 25 quadra-fire • hudson bay • 7003-121 rev. I • a small amount of air will be in the gas supply lines. When fi rst lighting appliance it will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally. Air only needs to be purged ...
Page 26 10/08 quadra-fire • hudson bay • 7003-121 rev. I 7 electrical information a. Recommendation for wire c. Standing pilot ignition system wiring see b5 below for recommended maximum lead length (two wire) when using wall thermostat/switch. B. Connecting to the appliance this appliance does not ...
10/08 page 27 quadra-fire • hudson bay • 7003-121 rev. I figure 7.1 caution label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. Shock hazard. • replace damaged wire with type 105 o c rated ...
Page 28 10/08 quadra-fire • hudson bay • 7003-121 rev. I 8 appliance setup a. Remove shipping materials remove shipping materials from inside or underneath the fi rebox. B. Accessories install approved accessories per instructions included with accessories. Refer to section 12 for appropriate access...
10/08 page 29 quadra-fire • hudson bay • 7003-121 rev. I figure 8.8 keeping the baffl e elevated with your free hand, put the right side brick into position. Rest the baffl e on the right side brick. Figure 8.9 still holding the baffl e in place, install the left brick into position. E. Brick set in...
Page 30 10/08 quadra-fire • hudson bay • 7003-121 rev. I f. Positioning the logs figure 8.13 log set. Figure 8.14 logs shown installed in fi rebox. Logs #1 and #2 are part of the burner pan and are numbered for reference only. Figure 8.11 install the rear brick. Slide it in at an angle and place ove...
10/08 page 31 quadra-fire • hudson bay • 7003-121 rev. I figure 8.16 install the right rear log (#4) over the locater pins in the burner pan. Figure 8.17 install the right twig (#5) over the locater pins in the right rear log and the right front log. Figure 8.18 install the left twig (#6) over the l...
Page 32 10/08 quadra-fire • hudson bay • 7003-121 rev. I h. Blower installation kit contents: blower; 2 female spade wire connectors. Tools required: powered screwdriver with a #2 phil- lips head bit. Figure 8.20 disconnect power to the appliance. To access the blower, open the door located on the f...
10/08 page 33 quadra-fire • hudson bay • 7003-121 rev. I see vent graph for recommendations on page 11 before you begin your adjustment. If your installation falls within the range of the gray shaded area of graph, it may be necessary to make an adjustment to the vertical damper to improve the flame...
Page 34 10/08 quadra-fire • hudson bay • 7003-121 rev. I 9 operating instructions a. Before lighting appliance read this entire manual prior to using the appliance. Failure to follow the instructions may result in property damage, bodily injury, or even death. Glass door must be in place when applia...
10/08 page 35 quadra-fire • hudson bay • 7003-121 rev. I c. Lighting appliance 1. Set the thermostat to lowest setting. 2. Turn off all electric power to the appliance if service is to be performed. 3. Push in gas control knob slightly and turn clockwise to "off" position. For your safety read befor...
Page 36 10/08 quadra-fire • hudson bay • 7003-121 rev. I d. After appliance is lit when you light your appliance, you may notice that it pro- duces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial three to four hour continuous burn on hi...
10/08 page 37 quadra-fire • hudson bay • 7003-121 rev. I 10 troubleshooting with proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed service person in the di...
Page 38 10/08 quadra-fire • hudson bay • 7003-121 rev. I symptom possible cause corrective action 3. (continued) c. Defective valve. Turn the valve knob to the on position. Place the on/off switch in the on position. Check the millivolt meter at the thermopile terminals. The millivolt meter should r...
10/08 page 39 quadra-fire • hudson bay • 7003-121 rev. I 11 maintaining and servicing your appliance although the frequency of your appliance servicing and maintenance will depend on use and the type of installation, a qualifi ed service technician should perform an appliance check-up at the beginni...
Page 40 10/08 quadra-fire • hudson bay • 7003-121 rev. I inspect maintenance tasks doors 1. Inspect for scratches, dents or other damage and repair as necessary. 2. Verify no obstructions to air fl ow. 3. Verify maintenance of proper clearance to combustible household objects. Gasket seal, glass ass...
10/08 page 41 quadra-fire • hudson bay • 7003-121 rev. I 12 reference materials a. Appliance dimension diagram dimensions are actual appliance dimensions. Use for reference only. For clearances refer to section 3. Figure 12.1 appliance dimensions location inches millimeter a 22-3/8 568 b 9-3/4 248 c...
Page 42 10/08 quadra-fire • hudson bay • 7003-121 rev. I b. Vent components diagram figure 12.2 slp series vent components 9-7/16 in. 240 mm 6-9/16 in. 167 mm 6-9/16 in. 167 mm 6-9/16 in. 167 mm 6-9/16 in. 167 mm 6 in. 152 mm 6-1/2 in. 165 mm 9-3/4 in. 248 mm 9-1/4 in. 235 mm 7-1/4 in. 184 mm 7-1/4 ...
10/08 page 43 quadra-fire • hudson bay • 7003-121 rev. I c. Vent components list components slp-wt-bk ceiling support / wall thimble, black slp-ccs-bk cathedral ceiling support, black slp6-bk 6 inch pipe length, black slp4-bk 9 inch pipe length, black slp12-bk 12 inch pipe length, black slp34-bk 24 ...
Page 44 10/08 quadra-fire • hudson bay • 7003-121 rev. I d. Service parts list r hudbay-fs service parts diagram part number list on following page. Log set assembly hudson bay free standing 1 2 3 4 5 6 10 9 8 7 beginning manufacturing date: april 2003 ending manufacturing date: ______.
10/08 page 45 quadra-fire • hudson bay • 7003-121 rev. I d. Service parts list r important: this is dated information. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized deal...
Page 46 10/08 quadra-fire • hudson bay • 7003-121 rev. I d. Service parts list r important: this is dated information. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized deal...
10/08 page 47 quadra-fire • hudson bay • 7003-121 rev. I e. Limited lifetime warranty hearth & home technologies limited warranty hearth & home technologies (“hht”) and its respective brands extends the following warranty for hht gas, wood, pellet and electric appliances purchased from an authorized...
Page 48 10/08 quadra-fire • hudson bay • 7003-121 rev. I e. Limited lifetime warranty (continued) • this limited warranty does not extend to or include surface fi nish on the appliance or terminations, door gasketing, glass gasketing, glass discoloration, fi rebrick, pellet logs, kaowool or other ce...
Page 49 quadra-fire • hudson bay • 7003-121 rev. I 10/08 hearth & home technologies 1445 north highway colville, wa 99114 division of hht industries contact information : please contact your quadra-fire dealer with any questions or concerns. For the number of your nearest quadra-fire dealer, please ...
