R www.Quadrafi re.Com 7014-188c november 22, 2011 cb1200-i pellet insert owner’s manual installation and operation cb1200mi-mbk model: do not discard this manual notice • important operating and maintenance instruc- tions included. • leave this manual with party responsible for use and operation. • ...
Page 2 7014-188c november 22, 2011 r cb1200-i pellet insert and welcome to the quadra-fire family ! Hearth & home technologies welcomes you to our tradition of excellence! In choosing a quadra-fire appliance, you have our assurance of commitment to quality, durability, and performance. This commitme...
R november 22, 2011 7014-188c page 3 cb1200-i pellet insert section 1: listing and code approvals a. Appliance certifi cations ......................4 b. Mobile home approved ......................4 c. Glass specifi cations ............................4 d. Electrical rating ............................
Page 4 7014-188c november 22, 2011 r cb1200-i pellet insert 1 listing and code approvals a. Appliance certifi cation c. Glass specifi cations e. Btu & effi ciency specifi cations this appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer ...
R november 22, 2011 7014-188c page 5 cb1200-i pellet insert 2 getting started a. Design, installation & location consider- ations warning! Risk of fire damaged parts could impair safe operation. Do not install damaged, incomplete or substitute components. 1. Appliance location notice: check building...
Page 6 7014-188c november 22, 2011 r cb1200-i pellet insert c. Thermostat location the thermostat’s location will have some effect on the appliance’s operation. When the thermostat is located close to the appliance, it may require a slightly higher temperature setting to keep the rest of the house c...
R november 22, 2011 7014-188c page 7 cb1200-i pellet insert h. Inspect appliance & components and pre-use check list reciprocating saw channel locks hammer phillips screwdriver tape meausre plumb line level framing material hi-temp caulking material gloves safety glasses framing square electric dril...
Page 8 7014-188c november 22, 2011 r cb1200-i pellet insert 3 dimensions and clearances a. Appliance dimensions figure 8.2 - front view figure 8.1 - top view figure 8.3 - side view panel a b standard 30 inches (762mm) 40 inches (1016mm) large 33 inches (838mm) 50 inches (1270mm) b a 30 in . (7 62 m ...
R november 22, 2011 7014-188c page 9 cb1200-i pellet insert note: • illustrations refl ect typical installations and are for design purposes only. • illustrations/diagrams are not drawn to scale. • actual installation may vary due to individual design preference. B. Clearance to combustibles, ul and...
Page 10 7014-188c november 22, 2011 r cb1200-i pellet insert a b c d d. Minimum opening for masonry and zero clearance fireplaces for built-in using rear shroud side w a l l mantel d c e a b face trim inches millimeters a louvers to combustible side wall 6 153 b insert top to mantel 12 305 c top to ...
R november 22, 2011 7014-188c page 11 cb1200-i pellet insert g. Calculating alternate floor protection material thermal conductivity: k value the k value indicates the amount of heat (in btu’s) that will fl ow in 1 hour through 1 square foot of a uniform material 1 inch thick for each degree (f) of ...
Page 12 7014-188c november 22, 2011 r cb1200-i pellet insert mark area of floor to cut starter hole keep sharp edge of metal floor away from power cord • the fi rebrick (refractory), glass doors, screen rails, screen mesh and log grates can be removed from a factory-built fi rebox in order to gain m...
R november 22, 2011 7014-188c page 13 cb1200-i pellet insert do not terminate vent in any enclosed or semi-enclosed area such as a carport, garage, attic, crawl space, under a sun deck or porch, narrow walkway or closely fenced area, or any location that can build up a concentration of fumes such as...
Page 14 7014-188c november 22, 2011 r cb1200-i pellet insert 3 in. Or 4 in. (76mm or 102mm) diameter pipe equivalent pipe length in feet altitude in thousands of feet 0 20 30 1 2 3 4 5 6 7 8 9 10 4 in. (102mm) diameter pipe only 10 example 1 example 2 improper installation, adjustment, alteration, s...
R november 22, 2011 7014-188c page 15 cb1200-i pellet insert 5 venting systems note: in canada, where passage through a wall or partition of combustible construction is desired, the installation shall conform to can/csa-b365. Figure 15.1 fire risk. Inspection of chimney: • masonry chimney must be in...
Page 16 7014-188c november 22, 2011 r cb1200-i pellet insert this room • installation must comply with local, regional, • consult local building, fi re offi cials or authorities installa- note: check clearances carefully for this type of instal- lation to ensure adequate room for outside air venting...
R november 22, 2011 7014-188c page 17 cb1200-i pellet insert 6 mobile home 1. An outside air inlet must be provided for the combustion air and must remain clear of leaves, debris, ice and/or snow. It must be unrestricted while the appliance is in use to prevent room air starvation which causes smoke...
Page 18 7014-188c november 22, 2011 r cb1200-i pellet insert 7 appliance set-up a. Rear shroud installation 2. Rear vent installations parts required: part 811-0680, rear shroud kit. Part 811-0690, rear vent kit includes: rear vent adapter and fastener package. Tools required: electric drill, 1/8 in...
R november 22, 2011 7014-188c page 19 cb1200-i pellet insert left corner piece rear vent installation preparation: 1. Remove the entire exhaust blower housing by remov- ing the 4 nuts using a 7/16 inch socket wrench. Set the nuts aside for later use. 2. Remove the 4 screws and remove the vertical ex...
Page 20 7014-188c november 22, 2011 r cb1200-i pellet insert b. Outside air kit instructions parts included in kit: 1 piece of 2 inch x 3 ft. Fl ex hose, 1 hose clamp and 1 rodent screen. 1. Measure distance from fl oor to air vent opening in appli- ance and mark location on wall. 2. Use saw to cut ...
R november 22, 2011 7014-188c page 21 cb1200-i pellet insert e. Adjustable hearth support size: 9”d x 45”w, 2” to 10” height adjustment included in kit: (1) trim top, (1) trim front, (2) trim sides, double-sided tape (already installed) tools needed: phillips head screw driver, sheet metal shears, m...
Page 22 7014-188c november 22, 2011 r cb1200-i pellet insert f. Panel and trim set standard size: 30 inches h x 40 inches w (762mm x 1016mm) large size: 33 inches h x 50 inches w (838mm x 1270mm) included in kit: 2 side panels, 1 top panel, 2 side trim, 1 top trim, 2 corner brackets and fastener pac...
R november 22, 2011 7014-188c page 23 cb1200-i pellet insert panel locator hole 5. Hold side curtains in open position and lower panel set over insert setting lower edge of top panel in slot between hopper lid and panel support as shown in figure 23.1 . Place existing screw head (installed in figure...
Page 24 7014-188c november 22, 2011 r cb1200-i pellet insert g. Optional brick set installation h. Brick clip installation 1. Slide bottom of left rear brick in fi rst; rotate top edge to- ward rear of appliance and then rotate outer edge toward rear of appliance, until brick slides into place. Figu...
R november 22, 2011 7014-188c page 25 cb1200-i pellet insert i. Optional log set placement instructions caution logs are fragile. Use extreme care when handling or cleaning logs. Note: due to the abrasive nature of a pellet appliance fi re, the logs are not covered under warranty. Any placement vari...
Page 26 7014-188c november 22, 2011 r cb1200-i pellet insert 8 operating instructions a. Fuel size, material and storage 1. Wood pellets fuel pellets are made from sawdust or wood by-products. If the source material is hardwood, they can have a higher mineral content, creating more ash. Fuels contai...
R november 22, 2011 7014-188c page 27 cb1200-i pellet insert c. Before your first fire 1. First, make sure your appliance has been properly installed and that all safety requirements have been met. Pay particular attention to the fi re protection, venting and thermostat installation instructions. 2....
Page 28 7014-188c november 22, 2011 r cb1200-i pellet insert warning fire risk do not operate appliance: • with appliance door open. • firepot fl oor open. • cleaning slide plates open. Do not store fuel: • closer than required clearances to com- bustibles to appliance • within space required for lo...
R november 22, 2011 7014-188c page 29 cb1200-i pellet insert h. Frequently asked questions issues solutions 1. Metallic noise. 1. Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound pro- duced by a furnace or heating duct. This noise does not affect...
Page 30 7014-188c november 22, 2011 r cb1200-i pellet insert 9 troubleshooting with proper installation, operation, and maintenance your appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed service person in the dia...
R november 22, 2011 7014-188c page 31 cb1200-i pellet insert symptom possible cause corrective action slow or smoky start-up (cont’d ) dirty exhaust and/or venting system. Check for ash build up in appliance, including behind rear panels, fi rebox, heat exchanger, exhaust blower and venting. Feed sy...
Page 32 7014-188c november 22, 2011 r cb1200-i pellet insert symptom possible cause corrective action convection blower fails to start. No call light. #1 snap disc defective. Blower not plugged in. Blower is defective. Control box is defective. Defective control box. Replace snap disc. Check that bl...
R november 22, 2011 7014-188c page 33 cb1200-i pellet insert 10 maintaining & servicing your appliance c. General maintenance 1. Types of fuel depending on the type of fuel you are burning will dictate how often you have to clean your fi repot. If the fuel you are burning has a high dirt or ash cont...
Page 34 7014-188c november 22, 2011 r cb1200-i pellet insert 5. Disposal of ashes • frequency: as needed • by: homeowner ashes should be placed in a metal container with a tight-fi tting lid. The closed container of ashes should be placed on a non-combustible fl oor or on the ground, well away from ...
R november 22, 2011 7014-188c page 35 cb1200-i pellet insert 7. Cleaning heat exchanger chambers & drop tube • frequency: weekly or every 1 ton of fuel • by: homeowner the amount of ash buildup in the fi repot will be a good guide to determine how often you should clean the heat exchangers. A. Allow...
Page 36 7014-188c november 22, 2011 r cb1200-i pellet insert 15. Soot and fly ash: formation & need for removal in exhaust venting system. • frequency: yearly or more frequently depending on ash build-up. • by: qualifi ed service technician/homeowner be sure the appliance is allowed to cool, has bee...
R november 22, 2011 7014-188c page 37 cb1200-i pellet insert ash build up in firebox pellets back up in feed tube firepot overfills tall, lazy flame, orange in color incorrect correct flame size, yellow/white in color correct figure 37.1 figure 37.2 figure 37.3 fire risk. Warning • high ash fuels, o...
Page 38 7014-188c november 22, 2011 r cb1200-i pellet insert e. Glass replacement • glass is 5mm thick high temperature heat- resistant ceramic glass. • do not replace with any other material. • alternate material may shatter and cause injury warning top & bottom frame door latch side frame center p...
R november 22, 2011 7014-188c page 39 cb1200-i pellet insert g. Baffl e removal a. Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off. B. Open glass door. C. Grasp the bottom of the baffl es and pull up to dis- lodge from hook attachment. D. Use a standard scr...
Page 40 7014-188c november 22, 2011 r cb1200-i pellet insert 11 reference materials 7. Heat exchangers the heat exchangers transfer heat from the exhaust system into convection air. There are 2 clean out rods located under the heat exchangers. 8. Heat output switch the heat output switch is located ...
R november 22, 2011 7014-188c page 41 cb1200-i pellet insert 16. Thermostat the appliance is designed to run on a 12 volt ac thermostat. The heat anticipator, if present, should be set on the lowest setting available. 17. Snap disc #1 (convection blower) 125°f snap disc #1 is located on the right si...
Page 42 7014-188c november 22, 2011 r cb1200-i pellet insert terminal block center 2 screws for thermostat wires power outlet heat output switch reset button red call light fuse control box blue blinking light red/ green light b. Component locations figure 42.1 exhaust blower convection blower exhau...
R november 22, 2011 7014-188c page 43 cb1200-i pellet insert c. Exploded drawing figure 43.1 part number list on following pages. Classic bay millennium insert - pellet 4 5 6 7 8 9 10 11 12 13 17 16 15 14 19 18 20 21 22 23 3 2 1.
Page 44 7014-188c november 22, 2011 r cb1200-i pellet insert d. Service parts and accessories important: this is dated information. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an au...
R november 22, 2011 7014-188c page 45 cb1200-i pellet insert important: this is dated information. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. Stocked at depot...
Page 46 7014-188c november 22, 2011 r cb1200-i pellet insert important: this is dated information. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. Stocked at depot...
R november 22, 2011 7014-188c page 47 cb1200-i pellet insert important: this is dated information. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. Stocked at depot...
Page 48 7014-188c november 22, 2011 r cb1200-i pellet insert 11/11 important: this is dated information. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. Stocked at...
R november 22, 2011 7014-188c page 49 cb1200-i pellet insert date of service performed by description of service e. Service and maintenance log.
Page 50 7014-188c november 22, 2011 r cb1200-i pellet insert f. Warranty policy.
R november 22, 2011 7014-188c page 51 cb1200-i pellet insert.
R hearth & home technologies 1445 north highway colville, wa 99114 division of hni industries www .Quadrafi re.Com 7014-188c november 22, 2011 page 52 contact information : please contact your quadra-fire dealer with any questions or concerns. For the number of your nearest quadra-fire dealer visit ...
