R sapphire gas stove direct vent room heater owner’s manual installation and operation model: sapphire-mbk sapphire-d-mbk sapphire-d-pmh sapphire-d-csb • do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance. • what to do if you smell ga...
2 quadra-fire • sapphire • 7055-116 rev. D • 6/11 hearth & home technologies welcomes you to our tradition of excellence! In choosing a quadra-fire appliance, you have our assurance of commitment to quality, durability, and performance. This commitment begins with our research of the market, includi...
3 quadra-fire • sapphire • 7055-116 rev. D • 6/11 safety alert key: • danger! Indicates a hazardous situation which, if not avoided will result in death or serious injury. • warning! Indicates a hazardous situation which, if not avoided could result in death or serious injury. • caution! Indicates a...
4 quadra-fire • sapphire • 7055-116 rev. D • 6/11 1 listing and code approvals the product is listed to ansi standards for “vented gas appliance heaters” and applicable sections of “gas burning heating appliances for manufactured homes and recre- ational vehicles” and "gas fired appliances for use a...
5 quadra-fire • sapphire • 7055-116 rev. D • 6/11 note: the following requirements reference various massachusetts and national codes not contained in this document. For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part...
6 quadra-fire • sapphire • 7055-116 rev. D • 6/11 2 getting started check building codes prior to installation. • installation must comply with local, regional, state and national codes and regulations. • consult local building, fi re offi cials or authorities having jurisdiction about restrictions,...
7 quadra-fire • sapphire • 7055-116 rev. D • 6/11 3 appliance location and clearances a. Selecting appliance location note: · illustrations refl ect typical installations and are for design purposes only. · illustrations/diagrams are not drawn to scale. · actual installation may vary due to individu...
8 quadra-fire • sapphire • 7055-116 rev. D • 6/11 4 termination locations a. Vent termination minimum clearances figure 4.2 staggered termination caps figure 4.1 termination clearances figure 4.3 specifi es minimum vent heights for various pitched roofs. Figure 4.3 minimum height from roof to lowest...
9 quadra-fire • sapphire • 7055-116 rev. D • 6/11 figure 4.4 v = vent terminal x = air supply inlet = area where terminal is not permitted a = 12 inches ............. Clearances above grade, veran- da, porch, deck or balcony b = 12 inches ............ Clearances to window or door that may be opened,...
10 quadra-fire • sapphire • 7055-116 rev. D • 6/11 5 vent information a. Venting components b. Use of elbows in order to comply with applicable codes and product warranties, use only following venting components: • hearth & home technologies (hht) • security chimney's secure vent chimney system • se...
11 quadra-fire • sapphire • 7055-116 rev. D • 6/11 individual installations may vary. Percentage closed based on full range of the fl ue restric- tor travel. D. How to use the vent graph 1. Measure the distance from the top of appliance to the center of the 90° elbow. On the graph below, draw a hori...
12 quadra-fire • sapphire • 7055-116 rev. D • 6/11 f. Horizontal termination 45° elbow 3 in. (76mm) clearance from appliance corner to combustible wall 3 in. (76mm) clearance from appliance corner to combustible wall wall thimble/heat shield wall thimble/ heat shield wall thimble cover pipe length p...
13 quadra-fire • sapphire • 7055-116 rev. D • 6/11 step 3. For installations using a round support box/wall thimble (check pipe manufacturer's instructions), mark the wall for a 10 in. X 10 in. (254mm x 254mm) square hole. The center of the square hole should line up with the center line of the hori...
14 quadra-fire • sapphire • 7055-116 rev. D • 6/11 step 5. Place the wall thimble cover over the pipe assembly and slide the appliance and vent assembly towards the wall, carefully inserting the vent pipe into the vent termination cap assembly. It is important that the vent pipe extend into the vent...
15 quadra-fire • sapphire • 7055-116 rev. D • 6/11 vertical termination cap storm collar flashing firestop pipe length support box step 1. Check the installation instructions for required 1 in. (25mm) clearances (air space) to combustibles when passing through ceilings, walls, roofs, enclosures, att...
16 quadra-fire • sapphire • 7055-116 rev. D • 6/11 plumber’s tape connected to wall strap wall strap two 45˚ elbows figure 5.13 step 4. Assemble the desired lengths of pipe and elbows necessary to reach from the appliance up through the round support box. Ensure that all pipe and elbow connections a...
17 quadra-fire • sapphire • 7055-116 rev. D • 6/11 step 8. Slip the storm collar over the pipe, and push it down to the top of the flashing figure 5.16. Use non-hardening sealant above and below the joint between the storm collar and the pipe. Optional high wind termination cap secure flashing with ...
18 quadra-fire • sapphire • 7055-116 rev. D • 6/11 2. Cathedral ceiling level cathedral ceiling support box 2 in. (51mm) min. Below finished ceiling cut hole 1/8 in. (3mm) greater in size than pattern of support box as it is projected onto roof line figure 5.18 figure 5.19 step 1. Follow installatio...
19 quadra-fire • sapphire • 7055-116 rev. D • 6/11 termination cap existing metal chimney system top adaptor flashing 4 in. (102mm) flex pipe retro connector direct vent pipe 3. Class a metal chimney figure 5.21 high wind termination cap sheet metal screws drill four 1/8 in. (3mm) diamater holes fig...
20 quadra-fire • sapphire • 7055-116 rev. D • 6/11 chimney liner termination cap co-axial to co-linear connector 30 ft. (9m) of 3 in. (76mm) flex liner exhaust section (cut to length) pipe length optional 4 ft. (1m) of 3 in. (76mm) flex liner air intake section the chimney must be sealed from the 4 ...
21 quadra-fire • sapphire • 7055-116 rev. D • 6/11 10 in. X 10 in. (254mm x 254mm) framed opening in wall studwall masonry chimney retro connector (4) masonry bolts (not included) wall thimble cover cut and bend flashing as needed to fit sealant adhesive figure 5.26 figure 5.27 step 1. Before cuttin...
22 quadra-fire • sapphire • 7055-116 rev. D • 6/11 high wind termination cap top adaptor (3) sheet metal screws flashing step 9. Attach the flex to the retro connector. Use three sheet metal screws to attach the flex liner to the connector. Mount the retro connector to the masonry wall using masonry...
23 quadra-fire • sapphire • 7055-116 rev. D • 6/11 6 gas information a. Fuel conversions before making gas connections ensure that the appliance being installed is compatible with the available gas type. Any natural or propane gas conversions necessary to meet the appliance and locality needs must b...
24 quadra-fire • sapphire • 7055-116 rev. D • 6/11 fire risk. Explosion risk. • if the information in these instructions is not followed exactly, a fi re, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. • the qualifi ed service agency i...
25 quadra-fire • sapphire • 7055-116 rev. D • 6/11 b. Gas pressures if the pressure is not suffi cient, ensure: 1) the piping used is large enough. 2) the supply regulator is adequately adjusted. 3) that the total gas load for the residence does not exceed the amount supplied. The regulator that att...
26 quadra-fire • sapphire • 7055-116 rev. D • 6/11 • a small amount of air will be in the gas supply lines. When fi rst lighting appliance it will take a short time for air to purge from the lines. When purging is complete the appli- ance will light and operate normally. Air only needs to be purged ...
27 quadra-fire • sapphire • 7055-116 rev. D • 6/11 7 electrical information a. Recommendation for wire see b5 below for recommended maximum lead length (two wire) when using wall thermostat/switch. B. Connecting to the appliance note: this appliance must be electrically wired and grounded in accorda...
28 quadra-fire • sapphire • 7055-116 rev. D • 6/11 figure 7.1 caution label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. Shock hazard. • replace damaged wire with type 105 o c rated wire. ...
29 quadra-fire • sapphire • 7055-116 rev. D • 6/11 8 appliance setup a. Remove shipping materials remove shipping materials from inside or underneath the fi rebox. Kit contents: rear vent grille, ng orifi ce (.098), lp orifi ce (.059) tools required: power drill; #2 phillips bit; high-temp sili- con...
30 quadra-fire • sapphire • 7055-116 rev. D • 6/11 d. Baffl e installation/adjustment baffle baffle retainers figure 8.7 position baffl e on top of baffl e retainers on left and right sides. Centering baffl e on retainers, ensure that the dark painted bevelled edge and darker painted baffl e bottom ...
31 quadra-fire • sapphire • 7055-116 rev. D • 6/11 g. Positioning the logs while still breakable, the logs do not become fragile until after the appliance is burned and they have cured. After curing, any handling must be done with care as breakage can easily occur. Please note: logs have been design...
32 quadra-fire • sapphire • 7055-116 rev. D • 6/11 handle glass assembly with care. Caution • inspect the gasket to ensure it is undamaged. • inspect the glass for cracks, chips or scratches. • do not strike, slam or scratch glass. • do not operate appliance with glass door removed, cracked, broken ...
33 quadra-fire • sapphire • 7055-116 rev. D • 6/11 figure 8.20 install speed control to switch panel. Attach knob to speed control. Figure 8.21 cut out the rheostat/speed control cover on rear shield. Re-install rear shield. Connect the blower to the power supply and turn on the gas supply. Note: th...
34 quadra-fire • sapphire • 7055-116 rev. D • 6/11 see vent graph for recommendations on page 11 before you begin your adjustment. If your installation falls within the range of the gray shaded area of graph, it may be necessary to make an adjustment to the vertical fuel restrictor to improve the fl...
35 quadra-fire • sapphire • 7055-116 rev. D • 6/11 9 operating instructions a. Before lighting appliance read this entire manual prior to using the appliance. Failure to follow the instructions may result in property damage, bodily injury, or even death. Glass door must be in place when appliance is...
36 quadra-fire • sapphire • 7055-116 rev. D • 6/11 c. Lighting appliance 1. Set the thermostat to lowest setting. 2. Turn off all electric power to the appliance if service is to be performed. 3. Push in gas control knob slightly and turn clockwise to "off" position. For your safety read before ligh...
37 quadra-fire • sapphire • 7055-116 rev. D • 6/11 d. After appliance is lit when you light your appliance, you may notice that it pro- duces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial three to four hour continuous burn on high fol...
38 quadra-fire • sapphire • 7055-116 rev. D • 6/11 10 troubleshooting with proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed service person in the diagnosi...
39 quadra-fire • sapphire • 7055-116 rev. D • 6/11 symptom possible cause corrective action 3. (continued) c. Defective valve. Turn the valve knob to the on position. Place the on/off switch in the on position. Check the millivolt meter at the thermopile terminals. The millivolt meter should read gr...
40 quadra-fire • sapphire • 7055-116 rev. D • 6/11 11 maintaining and servicing your appliance although the frequency of your appliance servicing and maintenance will depend on use and the type of installation, a qualifi ed service technician should perform an appliance check-up at the beginning of ...
41 quadra-fire • sapphire • 7055-116 rev. D • 6/11 inspect maintenance tasks doors 1. Inspect for scratches, dents or other damage and repair as necessary. 2. Verify no obstructions to air fl ow. 3. Verify maintenance of proper clearance to combustible household objects. Gasket seal, glass assembly ...
42 quadra-fire • sapphire • 7055-116 rev. D • 6/11 12 reference materials a. Appliance dimension diagram dimensions are actual appliance dimensions. Use for reference only. For clearances refer to section 3. 21-7/8 in. (556mm) 21-7/8 in. (556mm) 27-5/8 in. (701mm) 16-1/4 in. (414mm) 18 in. (457mm) 2...
43 quadra-fire • sapphire • 7055-116 rev. D • 6/11 b. Vent components diagram figure 12.2 sl-d series vent components 4 in. (102 mm) inner pipe 6-5/8 in. (168 mm) outer pipe 9-1/4 in. (235mm) 6-1/2 in. (165mm) 6-5/8 in. (168mm) 17-24 in. (432-610mm) 11-3/4 in. (298mm) 5-3/4 in. (146mm) 6-5/8 in. (16...
44 quadra-fire • sapphire • 7055-116 rev. D • 6/11 c. Vent components list description hht slp m= multi pack (6) simpson dura-vent directvent pro 4” pipe length, galvanized slp4m - 4” pipe length, black slp4-bk - 6” pipe length, galvanized slp6m 46-dva-06 6” pipe length, black slp6-bk 46-dva-06b 9” ...
45 quadra-fire • sapphire • 7055-116 rev. D • 6/11 c. Vent components list (continued) * stove adaptor kit (vertical cap kit) includes 30’-4” À ex, adapters, wall thimble, masonry, zc À ashing, 991da vertical cap. Notes: 1 before cutting any holes check pipe manufacturers current instructions. 2 eac...
46 quadra-fire • sapphire • 7055-116 rev. D • 6/11 gas stove sapphire-d r d. Service parts 1 2 3 log set assembly part number list on following page. Sapphire-d-csb, sapphire-d-mbk, sapphire-d-pmh, sapphire-d-cwl (6/10-3/11) 43 44 47 46 45 4 5 6 12 13 14 15 16 17 18 19 20 21 22 26 27 28 25 29 30 31 ...
47 quadra-fire • sapphire • 7055-116 rev. D • 6/11 important: this is dated information. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. Stocked at depot item desc...
48 quadra-fire • sapphire • 7055-116 rev. D • 6/11 important: this is dated information. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. Stocked at depot item desc...
49 quadra-fire • sapphire • 7055-116 rev. D • 6/11 important: this is dated information. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. Stocked at depot item desc...
50 quadra-fire • sapphire • 7055-116 rev. D • 6/11 e. Limited lifetime warranty 4021-645c 12-29-10 page 1 of 2 hearth & home technologies inc. Limited lifetime warranty hearth & home technologies inc., on behalf of its hearth brands (”hht”), extends the following warranty for hht gas, wood, pellet, ...
51 quadra-fire • sapphire • 7055-116 rev. D • 6/11 e. Limited lifetime warranty (continued) 4021-645c 12-29-10 page 2 of 2 warranty conditions: 7klvzduudqw\rqo\fryhuv++7dssoldqfhvwkdwduhsxufkdvhgwkurxjkdq++7dxwkrul]hgghdohuruglvwulexwru$olvwri ++7dxwkrul]hgghdohuvlvdydlodeohrqwkh++7eudqghgzhevlwhv 7...
52 r date purchased/installed: serial number: location on appliance: dealership purchased from: dealer phone: notes: we recommend that you record the following pertinent information for your sapphire-d gas stove do not discard this manual notice • important operating a n d m a i n t e n a n c e inst...
