Installation, operation and maintenance instructions – read and save these instructions – installation, operation and maintenance instructions 4201 lien rd. Phone 608-237-8400 madison, wi 53704 toll-free 1-866-413-5214 www.Questprotect.Com sales@questprotect.Com – read and save these instructions – ...
Quest quest 1-866-413-5214 quest oil fired chh-980 installation, operation and maintenance instructions 2 www.Questprotect.Com sales@questprotect.Com table of contents 1. System description & features .............................3 1.1 description .......................................................
1-866-413-5214 quest oil fired chh-980 installation, operation and maintenance instructions 3 quest quest www.Questprotect.Com sales@questprotect.Com 1. System description & features 1.1 description • the chh-980 is a fuel burning appliance, designed to heat fluid “on demand” and provide pumped circ...
Quest oil fired chh-980 installation, operation and maintenance instructions 4 www.Questprotect.Com sales@questprotect.Com quest quest 1.2 features • all exposed components are made of non-corrosive materials such as stainless steel, brass or aluminum. • the “htf” circuit includes an open, atmospher...
Quest oil fired chh-980 installation, operation and maintenance instructions 5 quest quest www.Questprotect.Com sales@questprotect.Com • the flue-gas exhaust pipe and rain-cap requires a minimum of 6” (152 mm) clearance, from any type of combustible material. • clearance from any obstructive objects...
Quest quest 1-866-413-5214 quest oil fired chh-980 installation, operation and maintenance instructions 6 www.Questprotect.Com sales@questprotect.Com • temperature turn-down and condensing within the chamber can not harm the chamber. • the exhaust flue for the burner exits through the roof of the en...
1-866-413-5214 quest oil fired chh-980 installation, operation and maintenance instructions 7 quest quest www.Questprotect.Com sales@questprotect.Com 3.4 circulation pumps (2 required): (fig. 8) • the htf circulation pumps are stainless steel, direct drive centrifugal type. • they are located inside...
Quest quest 1-866-413-5214 quest oil fired chh-980 installation, operation and maintenance instructions 8 www.Questprotect.Com sales@questprotect.Com 3.5 electrical requirements for complete system 3.6 gauges and indicator lights • a group of gauges, controls, switches and status-indicator lights is...
1-866-413-5214 quest oil fired chh-980 installation, operation and maintenance instructions 9 quest quest www.Questprotect.Com sales@questprotect.Com 3.7 controls and electrical • specific electrical components are located in and on the ul approved dual-electrical panel, above the burner. The panel ...
Quest quest 1-866-413-5214 quest oil fired chh-980 installation, operation and maintenance instructions 10 www.Questprotect.Com sales@questprotect.Com -main power male inlet-plug (twist lock) (fig. 10). -low water cut-off switch, (mounted on htf reservoir) (fig. 24). -automatic reset high limit swit...
1-866-413-5214 quest oil fired chh-980 installation, operation and maintenance instructions 11 quest quest www.Questprotect.Com sales@questprotect.Com • mounted inside control panel • controls mounted remotely • pump pressure and oil pressure gauges 19: circuit breakers 20: main power switch body 21...
Quest quest 1-866-413-5214 quest oil fired chh-980 installation, operation and maintenance instructions 12 www.Questprotect.Com sales@questprotect.Com 4. Setup 4.1 positioning equipment on the job before choosing the location to place the central hydronic heater on a job site, several factors should...
1-866-413-5214 quest oil fired chh-980 installation, operation and maintenance instructions 13 quest quest www.Questprotect.Com sales@questprotect.Com 30: layout for fluid distribution 1. Central hydronic heating unit 2. Burner& heat exchanger 3. Circulating pump 4. Reservoir for expansion & filling...
Quest quest 1-866-413-5214 quest oil fired chh-980 installation, operation and maintenance instructions 14 www.Questprotect.Com sales@questprotect.Com 33: manifolds for fancoils - supply & return 34: manifold for thaw & cure 35: htf level gauge 37: htf circuit valves, y-strainers & high temp. Limits...
1-866-413-5214 quest oil fired chh-980 installation, operation and maintenance instructions 15 quest quest www.Questprotect.Com sales@questprotect.Com 4.3 filling the fluid system • the chh-980, all hose and all accessories are shipped pre-charged with the “approved blend” of heat transfer fluid (ht...
Quest quest 1-866-413-5214 quest oil fired chh-980 installation, operation and maintenance instructions 16 www.Questprotect.Com sales@questprotect.Com 4.4 eliminating air from the htf circuit: • if there is a significant amount of air in the htf circuit, adjust the valves as shown in (fig. 39). Turn...
1-866-413-5214 quest oil fired chh-980 installation, operation and maintenance instructions 17 quest quest www.Questprotect.Com sales@questprotect.Com 4.6 normal 1-pump mode with light load: • if the chh-980 is connected to a distribution system that will demand only half or less of its capacity in ...
Quest quest 1-866-413-5214 quest oil fired chh-980 installation, operation and maintenance instructions 18 www.Questprotect.Com sales@questprotect.Com 4.8 oil burner installation and setup: (fig. 4) • refer to the wayne fh burner manual (which is included with this package) for detailed information ...
1-866-413-5214 quest oil fired chh-980 installation, operation and maintenance instructions 19 quest quest www.Questprotect.Com sales@questprotect.Com -a few seconds later, the stat light will come on and the burner fan will purge the combustion chamber for a few seconds. -the burner should light fo...
Quest quest 1-866-413-5214 quest oil fired chh-980 installation, operation and maintenance instructions 20 www.Questprotect.Com sales@questprotect.Com b. Fire the burner and ensure that the oil pressure is at 162 psi. Adjust if necessary. C. Regulation of combustion air flow is made by adjustment of...
1-866-413-5214 quest oil fired chh-980 installation, operation and maintenance instructions 21 quest quest www.Questprotect.Com sales@questprotect.Com c. If you now adjust the set point of the automatic re-set limit switch to a level a few degrees higher than the set point of the manual re-set limit...
Quest quest 1-866-413-5214 quest oil fired chh-980 installation, operation and maintenance instructions 22 www.Questprotect.Com sales@questprotect.Com j. To re-assemble the unit, replace components in reverse order to which they were removed. K. Reconnect fuel and power supply to the unit and when r...
1-866-413-5214 quest oil fired chh-980 installation, operation and maintenance instructions 23 quest quest www.Questprotect.Com sales@questprotect.Com 6.2 maintenance frequency chart start of every start of heating as project season necessary user performed tasks: check pressure & temperature gauges...
Quest quest 1-866-413-5214 quest oil fired chh-980 installation, operation and maintenance instructions 24 www.Questprotect.Com sales@questprotect.Com 7. Troubleshooting 7.1 fault determination the chh-980 is equipped with a group of led “indicator lights”. The purpose of these lights is to aid in d...
1-866-413-5214 quest oil fired chh-980 installation, operation and maintenance instructions 25 quest quest www.Questprotect.Com sales@questprotect.Com a. Check the set points on the high temperature auto switch (fig. 25) and digital stat (fig. 13). If the set point of the stat is equal to or higher ...
Quest quest 1-866-413-5214 quest oil fired chh-980 installation, operation and maintenance instructions 26 www.Questprotect.Com sales@questprotect.Com 7.2 burner internal faults diesel/light oil burner below is a list of scenarios and possible causes for burner failure. A. The burner goes through th...
1-866-413-5214 quest oil fired chh-980 installation, operation and maintenance instructions 27 quest quest www.Questprotect.Com sales@questprotect.Com 7.3 electrical schematics.
Quest quest 1-866-413-5214 quest oil fired chh-980 installation, operation and maintenance instructions 28 www.Questprotect.Com sales@questprotect.Com.
1-866-413-5214 quest oil fired chh-980 installation, operation and maintenance instructions 29 quest quest www.Questprotect.Com sales@questprotect.Com wayne fh burner.
Quest quest 1-866-413-5214 quest oil fired chh-980 installation, operation and maintenance instructions 30 www.Questprotect.Com sales@questprotect.Com quest chh-980 limited warranty warrantor: therma-stor llc 4201 lien rd. Madison, wi 53704 telephone: 1-866-413-5214 who is covered: this warranty ext...