R-Tech POWER MTS210D Operation Instructions Manual

Manual is about: MIG - TIG - MMA WELDING MACHINE

Summary of POWER MTS210D

  • Page 1

    Www.R-techwelding.Co.Uk email: sales@r-techwelding.Co.Uk tel: 01452 733933 fax 01452 733939 power mts210d mig - tig - mma welding machine operation instructions version 2014-1.

  • Page 2

    2.

  • Page 3

    Thank you for selecting the r-tech mts210d inverter mig - mma - tig welder. The mts210d has many benefits over traditional transformer welders including infinite power control, adjustable arc force and features a heavy duty wire feed mechanism to provide very smooth wire feed and weld characteristic...

  • Page 4

    Product description premium features include:- • inverter power source – more efficient to operate, provides smoother weld characteristics. • heavy duty wire feed unit for long working life and consistent wire feeding. • mig - mma - dc tig welding modes • infinite welding voltage to allow fine tunin...

  • Page 5

    Installation technical specifications model no. R-tech power mts210d input 240v 1 ~ ac 50/60hz operation rated input power 8.2 kva rated input current i-max 34amps / i-eff 20amps fuse rating 20 amps rated output current 200 amps tig/mig – 175 amps mma duty cycle 35% @ 40 o c 200a mig/tig ,175a mma d...

  • Page 6

    This machine cannot be stacked. Transport & unloading never underestimate the weight of equipment, never move or leave suspended in the air above people. Use recommended lifting equipment at all times. Warning! Falling equipment can cause injury. Never lift welder with gas bottle attached. Never lif...

  • Page 7

    Input connections make sure the voltage, phase and frequency of input power is as specified on machine rating plate located at rear of machine. Have a qualified electrician provide suitable input power as per national electrical codes. Make sure machine is earthed / grounded. Make sure fuse or circu...

  • Page 8

    Controls and settings front panel fig 1 1) voltage / mma arcforce/tig down slope display • the meter on the front panel can indicate the actual welding voltage or preset mig voltage. The indicating number has the precision of 0.1v .The meter indicates the preset during no welding. • display mma arcf...

  • Page 9

    7) mig/tig/stick process selector each icon graphically represents each process. The top function represents mig. The middle function represents tig. The bottom function represents stick. 8) voltage - when lit led display will show welding voltage 9) tig & mma amp / mig wire speed adjustment knob fo...

  • Page 10

    The 4t function in tig mode acts similarly, but in conjunction with the down slope timer. As the torch trigger is pressed for the second time, the trigger should be held in until the downslope timer completes its cycle. The trigger may then be released to end the arc. Releasing before the down slope...

  • Page 11

    Rear machine connections fig2 1 mains input cable (240v ac input ) fit the required plug as per your electrical installation 2 on/off switch 3 fuse holder 5a fuse for wire speed 4 gas input connector connect input gas hose ensuring connection is tight 11.

  • Page 12

    Connections for tig (gtaw) welding fig 3 1) gas outlet connect the tig torch gas hose quick release connector 2) mig torch euro connector (not used in tig mode) 3) positive power connector connect the earth lead to by inserting and twisting until tight and the earth clamp to work/bench 4) torch cont...

  • Page 13

    Connections for stick mma welding fig 4 1 positive power outlet – connect electrode holder lead 2 negative power outlet – connect earth lead connections for mig welding fig 5 1 gas outlet (not used for tig mode only) 2 euro torch connection – connect mig torch – ensure tight 3 positive - not normall...

  • Page 14: Using The Wire Feed Unit

    Using the wire feed unit to install wire: 1. Loosen top tensioner arm, rotating counter-clockwise 2. Flip tensioner down, releasing top drive rolls. 3. Raise top drive rolls. 4. Inspect the drive roll to make sure that the groove size matches the wire diameter. Reversal of the lower roller may be ne...

  • Page 15

    Connections for using gas/gasless wire 1. Gas type wire connect as per diagram above, a is power outlet, b is + to torch fit earth lead to - negative connector on front of machine 2. Gasless type wire (reverse polarity required for gasless wire) connect brass bar from a to c so torch is negative fit...

  • Page 16

    Operation safety precautions warning! Electric shock can kill do not touch electrically live parts or electrode with skin or wet clothing. Insulate yourself from work and ground always wear dry insulating gloves warning! Fumes and gases can be dangerous keep your head out of fumes & gases produced f...

  • Page 17

    Welding in mig /mag mode 1 connect the mig torch to machine, connect earth lead to machine & work piece. 2 set the tig/mma/mig switch to mig 3 select 2/4 way torch operation 4 set gas post flow to 1 seconds, for special applications this can be set to max 10 seconds. 5 select desired welding voltage...

  • Page 18

    Welding in tig mode - with remote foot pedal 1 connect the tig torch to machine, connect earth lead to machine & work piece. 2 connect remote foot pedal to machine 3 set the tig/mma/mig switch to tig 4 select 2 way torch operation 5 connect argon gas and set flow to approx 8-12 lpm 6 set gas post fl...

  • Page 19

    Maintenance routine and periodic maintenance warning! Electric shock can kill turn the input power off at the mains switch & fuse box before working on this equipment. Have a qualified electrician install & service this equipment. Allow machine to sit for 5 minutes minimum to allow the power capacit...

  • Page 20

    Step 3 recommended course of action this column provides a course of action for the possible cause, generally it states to contact r-tech welding for repair of machine. Troubles cause remedy 1.Fan not working properly 1.Fan wire lose 2.Fan breakage 1.Connect the line 2.Change the fan 2.No indication...

  • Page 21: Ring Di

    Wi ring di agra m 21.

  • Page 22

    22.

  • Page 23

    23.