1. DL manuals
  2. Radio Systems
  3. Fitness Electronics
  4. Millenium-A Analog Console
  5. Installation And Operation Manual

Radio Systems Millenium-A Analog Console Installation And Operation Manual

Summary of Millenium-A Analog Console

  • Page 1

    Radio systems millenium-a console page 1 radio systems millenium-a analog console installation and operation manual copyright 2010 by radio systems design, inc. All rights reserved. Radio systems design, inc. Reserves specification privileges. Information in this manual is subject to change without ...

  • Page 2

    Radio systems millenium-a console page 2 installation/wiring/operation ...........................................................6 1.1 console placement .................................................................. 6 1.2 opening the console ........................................................

  • Page 3

    Radio systems millenium-a console page 3 illus. B-2 remote control wiring (factory default with cue for ifb) ...... 17 illus. B-3 remote control wiring (“classic” mode) ................................ 18 illus. B-4 monitor board wiring ............................................................. 1...

  • Page 4

    Radio systems millenium-a console page 4 illus. E-3 four source router card ...................................................... 36 illus. E-4 da-mixer card ....................................................................... 37 illus. E-5 da-mixer programming examples ............................

  • Page 5

    Radio systems millenium-a console page 5 illustration monitor board schematic .................................................... D-6 illustration monitor board parts layout top .......................................... D-7 illustration monitor board parts layout bottom ..............................

  • Page 6

    Radio systems millenium-a console page 6 installation/wiring/operation 1.1 console placement because neither ventilation, or rear access is required, the console may be mounted on any sturdy surface. Opening the lid provides access to all electronics, internal controls and wiring points. After placi...

  • Page 7

    Radio systems millenium-a console page 7 1.4 wiring access layout 1.4.1 connectors millenium analog consoles can be ordered with rj-45 female connectors, pinned out to the studiohub+ standard, or with 5-pin removable barrier strip connectors (quick connector). 1.4.2 inputs all audio inputs and audio...

  • Page 8

    Radio systems millenium-a console page 8 1.5.1 input assignment traditionally, commonly used inputs are assigned to input “a”. This gives the operator quick assurance of proper input selection. 1.5.2 mic use mic channels should always be activated with the slider down, and then potted up to avoid a ...

  • Page 9

    Radio systems millenium-a console page 9 1.5.8 vu meter selection (6 channel consoles only) the six channel console provides only three meters. One meter is dedicated to the tel output, while the remaining two are selected by a front panel switch to display either pgm or aud outputs. The peak leds i...

  • Page 10

    Radio systems millenium-a console page 10 illustration a-1 ct-2002 console clock/timer.

  • Page 11

    Radio systems millenium-a console page 11 illustration a-2 ct-2002 console clock/timer wiring diagram.

  • Page 12: Six Channel Control Board

    Radio systems millenium-a console page 12 six channel control board 2.1 overview one six channel control board is provided for every six input channels. This card sends dc control voltages to the six channel audio board that: select a/b inputs set output bus and cue routing set input level attenuati...

  • Page 13

    Radio systems millenium-a console page 13 2.2.2 remote control options – by channel fader start – the channel may be programmed to automatically turn on whenever the fader is brought out of the detent (cue) position. All programmed channel on functions (e.G. Remote starts or timer reset) will activa...

  • Page 14

    Radio systems millenium-a console page 14 2.2.5 timer reset the insertion of timer reset jumpers programs operation of the timer reset bus in conjunction with a selected input. The bus will go low momentarily (100 ms) when the mixing channel is first placed into the “on” mode. Depressing the “on” bu...

  • Page 15

    Radio systems millenium-a console page 15 2.2.8 off (ready) lamp options these jumpers allow for local (console) or remote (source) control of the channel off (ready) lamp via the remote control connector. Install jumper x between the left and middle header pins for input a local off lamp control. I...

  • Page 16

    Radio systems millenium-a console page 16 board channel logic jumpers location* a install for fader start (special order fader required) b install for remote b start and stop commands to control the remote outputs c install for input b to hold and remove for input b to pulse the remote pulse/hold ou...

  • Page 17

    Radio systems millenium-a console page 17 illustration b-2 remote control wiring - with remote cue available for ifb (for console models shipped after 10/15/10 with control prom pn: 18406) note: jumper e on input control board must be removed to initiate this mode of remote control (this is factory ...

  • Page 18: - “Classic” Version

    Radio systems millenium-a console page 18 illustration b-3 remote control wiring - “classic” version (for console models shipped after 10/15/10 with control prom pn: 18406) note: jumper ju213 on input control board must be installed to initiate this mode of remote control. Channel stop signal - inpu...

  • Page 19

    Radio systems millenium-a console page 19 illustration b-4 monitor board wiring console side remote wiring side 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 led 4 control led 3 control led 2 control led 1 control switch 1 led 4 led 3 led 2 led 1 switch common switch 2 switch 3 switch 4 in-console resistor so...

  • Page 20: Six Channel Audio Board

    Radio systems millenium-a console page 20 six channel audio board 3.1 input connectors illustration c-1 shows the location of all board input and patch point connectors as well as the pin-outs of the connectors for 5-pin version consoles. Illustration c-2 shows the location of all board input and pa...

  • Page 21

    Radio systems millenium-a console page 21 nel input. The only exception is that a special iad (factory provided as part # “at-m”) is utilized to increase the input sensitivity any time a mic is used. Five standard iad’s are provided by the factory. These include the one for use with mics, and four s...

  • Page 22

    Radio systems millenium-a console page 22 illustration c-1 six channel audio board - 5 pin in ch input 1b input 1a in ch in ch in ch in ch in ch in ch in ch in ch in ch in ch in ch 1 2 3 4 5 6 7 8 10 8 9 11 12 13 14 15 16 17 mono/stereo select channels sensitivity select loop thru bypass and mono se...

  • Page 23

    Radio systems millenium-a console page 23 illustration c-2 six channel audio board - rj-45 in ch input 1b input 1a input 2b input 2a input 3b input 3a input 4b input 4a input 5b input 5a input 6b input 6a in ch in ch in ch in ch in ch in ch in ch in ch in ch in ch in ch 1 2 3 4 5 6 7 8 10 9 11 12 13...

  • Page 24

    Radio systems millenium-a console page 24 illustration c-3 input attenuator (iad) programming +.

  • Page 25: Output Board

    Radio systems millenium-a console page 25 output board 4.1 overview this circuit board provides the following console functions: line output amplification cue amplification headphone amplification external inputs monitor sends meter and peak led functions level sets for all functions muting and time...

  • Page 26

    Radio systems millenium-a console page 26 these inputs are intended mainly for air signal monitors, or for the connecting of other external monitor sources. Input level trims for each of these inputs are provided on the output board. 4.2.4 headphone outputs two headphone outputs are provided. The fi...

  • Page 27

    Radio systems millenium-a console page 27 4.4 talk back connections the talk back circuit has two sections, send and receive. The send section will output any signal applied to its input when the front panel talk back switch is depressed. Return signals are applied to cue bus for operator monitoring...

  • Page 28

    Radio systems millenium-a console page 28 4. Move the voltmeter, and adjust the right program output, followed by the left audition output, right audition output and mono output. 4.5.2 vu meter “0” calibration the console was calibrated at the factory for an output level of +4dbv, into 600 ohms, whe...

  • Page 29

    Radio systems millenium-a console page 29 illustration o-1 output and meter board - 5 pin w1 j33 tel aud out ext in3 ext in1 mon mute2 phones j29 j25 j19 j15 j11 j7 j36 j37 j34 j38 j6 j3 j10 j4 j1 pgm out ext in4 ext in2 unmuted mon mon mute1 j30 meter cal pgm left meter cal pgm right meter cal aud ...

  • Page 30

    Radio systems millenium-a console page 30 illustration o-2 output and meter board - rj-45 digital w1 j33 tel aud out mon mute2 phones j29 j15 j11 j36 j37 j34 j38 j6 j3 j10 j4 j1 pgm out unmuted mon mon mute1 j30 meter cal pgm left meter cal pgm right meter cal aud left meter cal aud right meter cal ...

  • Page 31

    Radio systems millenium-a console page 31 illustration o-3 auxiliary control relay wiring connect the auxiliary relay (optional) (rs part #7699) to the console muting connector as shown below for mute-1 or mute-2 control of air lights and other outboard equipment. A solid-state model of this relay (...

  • Page 32

    Radio systems millenium-a console page 32 illustration o-4 talkback wiring.

  • Page 33

    Radio systems millenium-a console page 33 interface options and accessories 5.1 overview several optional interface cards are available for the millenium-a consoles. These options include: enhanced remote interface card - this card connects any input channel’s 15-pin remote connector to provide rela...

  • Page 34

    Radio systems millenium-a console page 34 illustration e-1 enhanced remote interface card description this option card connects to any input channels’ 15-pin remote connector to provide relay and opto isolated channel on/off and start/stop control. Jumpers are also provided to program various enhanc...

  • Page 35

    Radio systems millenium-a console page 35 illustration e-2 selector logic card.

  • Page 36

    Radio systems millenium-a console page 36 illustration e-3 four source router card.

  • Page 37

    Radio systems millenium-a console page 37 illustration e-4 da-mixer card +1 -1 -2 +2 a + a - b - b + c + c - d - d + e+ e- f- f+ g + g - g nd h - h + +3 -3 -4 +4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 j4 j2 j1 j3 pot h pot g pot f pot e pot d pot c pot b pot a o ut a o ut b ...

  • Page 38

    Radio systems millenium-a console page 38 illustration e-5 da-mixer programming examples out a 1 2 3 4 out b 1 2 3 4 out c 1 2 3 4 out d 1 2 3 4 out e 1 2 3 4 out f 1 2 3 4 out g 1 2 3 4 out h stereo da - 1x4 single stereo input (1/2) to 4 stereo outputs (a/b, c/d, e/f, g/h) 1 2 3 4 out a 1 2 3 4 ou...

  • Page 39

    Radio systems millenium-a console page 39 illustration e-6 intercom card wiring wiring 1. Connect operators mic loop thru point (or other line level source) to output board talk-back input (j37 pins 1 & 2). 2. Connect provided patch cables from squawk box card to output board (control cable from squ...

  • Page 40

    Radio systems millenium-a console page 40 illustration e-7 intercom card table-top speaker & console interconnection table top speaker drive volume remote console drive volume table top speaker receive volume remote console receive volume console intercom 1 + console intercom 1 - shield table top sp...

  • Page 41

    Radio systems millenium-a console page 41 5.2 intercom card overview the intercom is an optional accessory for the millenium broadcast consoles. The card provides 2-way amplification for connection of the console to any combination of four speakers or radio systems’ consoles. One or two cards may be...

  • Page 42

    Radio systems millenium-a console page 42 5.2.3 calibration adjust the output level control on the intercom card for more level at the remote speakers or console. Adjust the external cue level control on the analog output board to set the intercom input level and to balance it with the cue level of ...

  • Page 43

    Radio systems millenium-a console page 43 maintenance and troubleshooting 6.1 overview there is no required maintenance for millenium consoles. Front panel level controls and switches will not become noisy since they control only dc for the vcas and cmos analog switches. A very dirty fader control w...

  • Page 44

    Radio systems millenium-a console page 44 connection at header j9, a defective u9 and/or u10, or a defective r91, r93, r99, r100, r101, r102, r103, or d3, will cause this problem. If this problem is occurring in only one channel, suspect u10 (left channel) or u9 (right channel). 6.4 six channel cont...

  • Page 45

    Radio systems millenium-a console page 45 2c. Connect a distortion analyzer to the defective output and adjust the associated vca distortion null for a mini- mum distortion reading on the analyzer. 3a. For a defective cue vca, set the fader to “cue.” 3b. Set the cue headphone level control to 1/2 fu...

  • Page 46: Theory of Operation

    Radio systems millenium-a console page 46 theory of operation 7.1 power supply circuit description the external power supply provided with millenium consoles contain internal modules which provide +15v and -15v at 6 amps. Each supply is internally fused. Output voltages from the modules are connecte...

  • Page 47

    Radio systems millenium-a console page 47 rb3 high when the audition bus is selected rb4 high when the telephone bus is selected rb5 high when the cue bus is selected rb6 high when the channel is on rb7 high when the channel is off re0 high (momentary or maintained) to provide a remote control pulse...

  • Page 48

    Radio systems millenium-a console page 48 the vca is a current in, current out device, which may provide amplification as well as attenuation of the signal from u3c. The vca is capable of over 100 db of level control, depending upon the control voltage applied to pin 3 of the vca. The front panel li...

  • Page 49

    Radio systems millenium-a console page 49 u3 sets the state of its output ports depending on the signals (switches) present at its input ports (rc and rd). U2 and u4 converts the output of u2 to the bcd format required by the analog switches on the output board. Transistors q1, 2, 3, 4, 6 and 7 prov...

  • Page 50

    Radio systems millenium-a console page 50 connected to the input of u20. Each external input has an associated trimmer for level adjustment. The voltage at u20 pins 6, 9, 10, 11 are generated on the monitor control board. The truth table for input selection is as follows: input pin 6 pin 9 pin 10 pi...

  • Page 51

    Radio systems millenium-a console page 51 2. Change the grounding system. The console routes all signal and control grounds to a single ground point at the powersupply. This is usu- ally the preferred method to minimize noise and rfi. However, on the input(s) or output(s) you have determined to be c...

  • Page 53

    D-2 logan township, nj type: date: parts layout-top side 7-29-2008 part no: 18516 rev: e title: six channel control board millenium rs-a console.

  • Page 54

    D-3 logan township, nj type: date: parts layout - bottom side 9-2011 part no: 18516 rev: e title: input control board millenium rs-a console.

  • Page 55

    Six channel control board parts list rs manufacturer part # part # reference description value manufacturer descrip. Qty 18517 cd74hc08pw u1,3,9,10,14,15, 74hc08 ti quad 2-input pos-and gate 12 19,20,24,25,29,30 18518 sn74hc157pw u4,8,13,18,23,28 74hc157 ti quad 2-to-1-line data 6 selector/multiplex...

  • Page 56

    Six channel control board parts list 16575 rc0805fr-071okl r1,r3-9,14,15,17,23,27-32,34-39, 10k yageo surface mount 210 41,42,44,51,54,74,79-104,108,557, resistor 0.048 56,64,69,72,73,78,128,133-158,162, 110,111,118,123,126,127,132,172, 177,180,182,187-212,164-165,181, 186,236,241-266,218,219,226,23...

  • Page 57

    D-6.

  • Page 58

    D3 s4 d10 s14 d11 s15 d12 s16 d20 s24 d21 s25 d22 s28 d25 s30 d1 s1 d4 s5 d5 s6 d6 s7 d13 s17 d14 s18 d15 s19 d23 s27 s2 s8 s9 s10 d15 s20 s28 d2 s3 d7 s11 d8 s12 d9 s13 d17 s21 d18 s22 d19 s23 d24 s29 10886a d-7 logan township, nj type: date: parts layout 7-29-2008 part no: 10887 rev: e title: moni...

  • Page 59

    Q1 q2 q3 q4 q6 q7 q8 q9 q5 10886a j10 j1 j2 j3 j9 d26 u1 d27 c1 + c2 + j4 r1 u2 j5 r2 c3 r2 c4 c5 c6 u4 d29 r5 d30 d31 d33 d34 r6 d32 r7 u3 r4 d28 c7 + c8 j6 r22 r23 + c9 j7 r24 r25 + c10 j8 r26 r27 + d-8 logan township, nj type: date: parts layout 7-29-2008 part no: 10887 rev: a title: monitor boar...

  • Page 60

    Line part # description qty. Reference designation 3 10886 pcb monitor bd 1 20 7602 shoulder washer for to ‐ 220 25 30 5744 cap 100uf 25v rad 20% 5 ref: c1;c2;c8;c9;c10 40 5743 cap .1uf film 3 ref: c3;c6;c7 50 9124 cap 100 pf silver mica 1 ref: c4 60 8191 cap 10uf 35v elec 1 ref: c5 70 13051 3mm red...

  • Page 61

    D-10 7-29-2008.

  • Page 62

    D-11 7-29-2008.

  • Page 63

    D-12.

  • Page 64

    Line part # description qty. Reference designation 10 14400 ct-2002 console c/t detail 1 20 5729 res 2.21k 1/4w 1% 16 ref: r1;r2;r5;r6;r12;r11;r18;r17;r27;r26;r33;r32;r37;r36;r41;r40 30 2816 res 10.0k 1/4w 1% 7 ref: r22;r28;r24;r34;r14;r16;r19 40 1143 res 100 ohm 1/4w 1% 7 ref: r4;r7;r13;r35;r21;r38...

  • Page 65

    Line part # description qty. Reference designation 240 3679 vr 7805 1 ref: u2 260 14505 ic ltc1690 1 ref: u4 270 14359 photodetector 1 ref: u1 280 1011 socket 8 pin dip 1 ref: ref;u4 290 8228 socket 40 pin ic 1 ref: ref; u3 300 11338 rj45 vertical shielded 2 ref: j5;j6 310 14504 connector 9 pin d fe...

  • Page 66

    Line part # description qty. Reference designation 500 9320 screw phil ph 4-40 x 5/16 1 ref: ref; u2 510 1014 cap 10uf 25v np 2 ref: c14;c15 520 7792 res 1.62k 1/4w 1% 1 d ‐ 15.

  • Page 67

    D-16 7-29-2008.

  • Page 68

    D-17 7-29-2008.

  • Page 69

    D-18 7-29-2008.

  • Page 70

    D-19 7-29-2008.

  • Page 71

    D-20 7-29-2008.

  • Page 72

    D-21 7-29-2008.

  • Page 73

    Six channel audio board - rj-45 version blank board 16794 assembly 16796 d-22 7-29-2008.

  • Page 74

    Line part # description reference designation qty. 10 16794 pcb smt six channel audio bd 1 20 10731 res smt 1.0m 1/10w 1% 48 ref: r73-r120 30 16907 res smt 1.58k 12 ref: r140;142;144;146;148;150;175;179;183;187;191;195 40 10726 res smt 10.2k 1/10w 1% 70 ref: r122;125;128;131;134;137;152;153;156;157;...

  • Page 75

    250 16919 pot smt trim 50k 12 ref: vr1-vr12 260 16005 cap smt .1uf 50v cerm x7r 48 ref: c126-131; 133-138; 202-207; 209-232; 270-275 270 16901 cap smt 100pf 48 ref: c1-12; 14;15;18;19;22;23;26;27;30;31;34;35; 37-60 280 16370 cap smt 22pf 24 ref: c101-124 290 16346 cap smt 47pf 50v cerm 24 ref: c140-...

  • Page 76

    D-25.

  • Page 77

    D-26.

  • Page 78

    D-27.

  • Page 79

    Line part # description qty. Reference designation 10 16219 millenuim d switch ps chassis 1 20 16220 millenuim d switch ps frt pnl 1 21 8551 screw 10-32 x 1/2" black oxide 4 22 9291 nut kep 10 10-32 4 30 16221 millenuim d switch ps cover 1 35 16182 screw 4-40 x 1/4 taptite 8 40 16209 power supply 15...

  • Page 80

    D-29.

  • Page 81

    D-30

  • Page 82

    D-31.

  • Page 83

    D-32.

  • Page 84

    Line part # qty. 10 14799 millenium output board detail 1 20 2828 res 4.7 ohm 1/2w 5% 1 ref: r19 30 1009 res 47 ohm 1/2w 5% 2 ref: r46;r47 40 8883 res 1.8k 1/2w 5% 5 ref: r242;r241;r240;r238;r239 50 5876 res 100k 1/4w 1% 9 ref: r34;159;162;187;192;197;202;1;10 60 10813 res 4.99k 1/4w 1% 66 ref: r15;...

  • Page 85

    Line part # qty. 260 7513 res 49.9k 1/4w 1% 2 ref: r315;r2 270 10383 cap 5pf disc 500v 5% npo 10 ref: c170-c179 280 7482 cap 470pf 50v disk 1 ref: c11 290 5739 cap 100pf disc 5% 100v 34 ref: c13;19;25;34;38;40;49;55-57;60;64;69;70;78;81;85;86;104;107 111;112;115;119;137;143-146;161;165-168 300 5743 ...

  • Page 86

    Line part # qty. 530 1010 ic 5532 27 ref: u9;u14-u18;u20-u25;u29-u43 540 3675 ic 4558 1 ref: u6 550 1042 ic lm339n 3 ref: u26;u27;u28 560 6120 ic 4051 4 ref: u10;u11;u12;u13 570 5752 ic 4053 1 ref: u19 580 5756 header 26 pin dual row .1 1 ref: j38 590 5753 header 5 pin 3 ref: j7;36;37 600 11338 rj45...

  • Page 87

    Radio systems millenium-a console page 52 millenium console specifications models available rs-6a: 6 channel rs-12a: 12 channel rs-18a: 18 channel rs-24a: 24 channel audio inputs type: differentially balanced instrumentation amplifiers with gain set jumpers and selectable input attenuators level: ju...

  • Page 88

    Radio systems millenium-a console page 53 millenium consoles - warranty and repair policies warranty radio systems, inc., warrants this equipment to be free from defects in materials and workmanship for a period of two (2) years for all electronic parts and subassemblies and a period of one (1) year...