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  5. Assembly Instructions Manual

Rainbow Carnival Clubhouse Assembly Instructions Manual

Manual is about: Carnival Series

Summary of Carnival Clubhouse

  • Page 1

    Turbo carnival clubhouse carnival clubhouse copyright 2017 rainbow play systems, inc. All rights reserved rainbow reserves the right to make changes and modifications to this product. ! Carnival clubhouse assembly instructions 5-70-0424 (rev 1 -3/7/17) contains assembly, use, and maintenance instruc...

  • Page 2: Owner'S Manual

    Owner's manual rainbow play systems, inc. Thank you for choosing rainbow play systems, inc. Please read the instruction manual thoroughly before you start building your carnival clubhouse to help ensure safe installation. Familiarize yourself with all hardware and parts to help with building your pl...

  • Page 3: Welcome to Rainbow

    Thoroughly read all safety instructions on pages 2-5 before beginning assembly of your playset. Welcome to rainbow welcome to our family of ready-to-build residential play equipment. Ease of assembly has been pre-engineered into our product and we provide step-by-step installation instructions. To e...

  • Page 4

    6' min. 6' min. 6' min. 6' min. 2x swing beam height 2x swing beam height choosing a location for your play system when selecting your play site, always keep the child's safety in mind. Here are some recommendations that should help you achieve a safe play area. 1. The play system should be located ...

  • Page 5

    Notice: it is recommended to use containment, such as digging out around the perimeter and/or lining the perimeter with landscape edging for surfacing materials. Installations of rubber tiles or poured-in-place surfaces (other than loose-fill materials) generally require a professional and are not "...

  • Page 6: Helpful Installation Hints

    Detail a upright pilot holes facia detail b use facia as a guide for pre-drilling holes faces must be flush helpful installation hints 1. Wear safety glasses to protect your eyes from flying wood chips when drilling or cutting. 2. Verify that all bolts and screws are secured tightly and all acorn nu...

  • Page 7: Commonly Asked Questions

    Example of seasonal checks or surface cracks commonly asked questions question: how do i know when lag bolts and other fasteners are tightened properly? Answer: lag bolts and other fasteners are tight when the head of the lag bolt and washer are firmly compressed against the wood. If splintering occ...

  • Page 8

    0 1 2 3 4 5 6 7 8 9 h76 h72 h71 h52 h50 h46 h65 h56 h54 h53 7 hardware for assembly note: thread length may vary from what is pictured..

  • Page 9

    0 1 2 3 4 5 6 7 8 9 h139 h135 h133 h124 h129 h146 h143 h215 h115 h116 h119 h121 h131 h151 *h151 is a 1/2" x 12" hex head bolt 8 hardware for assembly note: thread length may vary from what is pictured..

  • Page 10

    0 1 2 3 4 5 6 7 8 9 h108 h104 h100 h97 h93 h188 h155 h154 h153 h152 h194 h32 h34 h30 h169 h192 h166 h164 h157 h216 h183 9 hardware for assembly *note: thread length may vary from what is pictured..

  • Page 11: Tools Required For Assembly

    0 1 2 3 4 5 6 7 8 9 tools required for assembly tape measure carpenters level carpenters square rubber mallet (optional) claw hammer wood clamp standard or cordless drill with #2 & #3 phillips bits electric impact gun or 1/4" and 3/8" ratchet 1/8" drill bit 1/4" drill bit 9/16" drill bit torque wren...

  • Page 12

    6316 6317 6318 6319 6342 7024 7025 1 @ 4 x 4 x 80" left monkey bar arm (3-06-0316) 1 @ 4 x 4 x 80" right monkey bar arm (3-06-0317) 1 @ 4 x 4 x 100 1/4" left mb support leg (3-06-0318) 1 @ 4 x 4 x 100 1/4" right mb support leg (3-06-0319) 2 @ 4 x 4 x 20" monkey bar support block (3-06-0342) 1 @ 4 x ...

  • Page 13

    6147 7024 7051 7052 7053 7054 4007 6342 7025 1 @ 4 x 4 x 32 3/4" monkey bar ground runner (3-06-0147) 1 @ 4 x 6 x 14 1/8" right monkey bar bracket (3-07-0024) 1 @ 4 x 6 x 87" left monkey bar arm (3-07-0051) 1 @ 4 x 6 x 87" right monkey bar arm (3-07-0052) 1 @ 4 x 6 x 101 3/4" left mb support leg (3-...

  • Page 14

    3175 3181 4069 4150 6321 7055 9243 9245 0147 3180 4066 4147 6320 6344 7056 9244 0146 2 @ 2 x 4 x 28 1/2" short penthouse center post (3-03-0175) 2 @ 2 x 4 x 58" penthouse side board (3-03-0181) 8 @ 2 x 6 x 58" penthouse side board (3-04-0069) 1 @ 2 x 6 x 30 5/8" penthouse end facia (3-04-0150) 1 @ 4...

  • Page 15: Parts Identification

    7085 n60 n91 6010 6021 6010 n402 n401 n83 n404 n352 9233 6138 9233 4132 6302 4132 9233 6303 n391 9168 0145 9221 0136 0134 0135 0135 n156 3296 3296 4133 4133 0128 9230 3297 9231 6302 n211 6108 0128 n366 6304 n20 n19 n60 parts identification carnival clubhouse 35.

  • Page 16: Parts Identification

    N352 9233 6324 n19 7052 7053 7054 7051 7025 n6 7084 n60 n92 6053 6052 6052 n297 n410 n211 4133 9233 4133 4153 4006 4152 n113 3217 3318 2073 1275 2073 0091 0090 3214 9222 n18 9239 4132 6138 6008 6007 parts identification turbo carnival clubhouse 36.

  • Page 17

    23 7/8" 24" n405 6318 6319 6317 6316 n3 6319 6318 6317 6316 h216 h216 n3 n405 pre-drilled holes up *note: 4x4 monkey bar can only be mounted on the carnival clubhouse and must not have a penthouse mounted on it. 1. Place left and right monkey bar arms (6316) (6317) and left and right monkey bar supp...

  • Page 18

    *note: a helper will be needed to complete this step. *note: rail uprights (9022) should not have been installed in the opening that the monkey bar is being installed in. If rail uprights were installed, remove and reinstall after monkey bar has been installed. 1. In the opening the monkey bar is be...

  • Page 19

    A h56 h4 h3 h11 h17 h28 6317 6316 6319 6318 n391 n391 h104 h104 h71 h5 h3 h116 7024 7025 h29 h18 h12 h4 h5 h71 h3 h116 h4 h56 6302 6138 6313 h3 h116 use bottom hole in support b 1 11/16" 1 11/16" 7/16" diameter hole 4132 6138 6302 continued from previous page: 6313 89 step 49 4x4 monkey bar installa...

  • Page 20

    A h3 h119 6342 6302 6138 6313 6342 b 1 7/8" 1 7/8" 9222 h152 6342 6342 9223 4132 1. Position monkey bar support blocks (6342) against corner upright (6302) and center post (6138) (6313), pushed up tight to underside of monkey bar. 2. Attach monkey bar support blocks (6342) using 3/8" hardware (h3) (...

  • Page 21

    7052 7051 7054 7053 6147 h3 h119 4007 h188 n3 h216 h188 back side of support counter bored holes down 23 7/8" 24" 2" 7054 7053 4007 n3 6147 1. Place left and right monkey bar arms (7051) (7052) on a flat surface directly across from each other, oriented with counter bored holes facing down as shown....

  • Page 22

    *note: a helper will be needed to complete this step. *note: processes will be the same for mounting the 4x6 monkey bar on both the carnival and turbo carnival clubhouses. *note: rail uprights (9222) should not have been installed in the opening that the monkey bar is being installed in. If rail upr...

  • Page 23

    A h56 h4 h3 h11 h17 h28 7052 7051 7054 7053 h104 h104 n6 n6 h56 h4 h3 h116 7024 7025 h28 h17 h11 h3 h4 h56 h3 h116 h4 h56 6302 6138 6313 h3 h116 use bottom hole in support for carnival clubhouse use third hole in support for turbo carnival clubhouse counter bored holes up 6324 6324 h13 h13 b 1 11/16...

  • Page 24

    A h3 h119 6342 6302 6138 6313 6342 6324 b 1 7/8" 1 7/8" 9222 h152 6342 6342 9223 4132 1. Position monkey bar support blocks (6342) against corner upright (6302) (6324) and center post (6138) (6313), pushed up tight to underside of monkey bar. 2. Attach monkey bar support blocks (6342) using 3/8" har...

  • Page 25

    A h30 h3 h11 h133 h129 n380 n406 *note: depending on set configuration, chin up bar may be mounted on either monkey bar arm. *note: the chin up bar can be mounted on both the 4x4 and 4x6 monkey bars. 3/8" hardware (h129) will be used if mounting the chin up bar on the 4x4 monkey bar. *note: installa...

  • Page 26

    58" 1" 5 3/8" 5 3/8" this penthouse corner post (6321) lines up with clubhouse center post (6138) (6313) 6321 4069 6320 6320 4069 6320 3181 3181 h1 h97 h1 h97 h1 h97 h1 h97 this end of penthouse away from set counter bored holes facing out a 1 1/4" inset a 6320 4069 *note: pre-drill holes for all la...

  • Page 27

    30 5/8" 1" this end of penthouse away from set tops flush tops flush bottoms of these boards flush hole offset up 4147 4147 h1 h97 4150 6320 6320 6320 6321 h97 h1 h1 h97 3181 *note: ensure now and periodically throughout construction the facias and uprights are plumb and level. *note: if installing ...

  • Page 28

    3180 3175 4147 h32 h164 h32 h164 3175 h154 4147 h1 h9 h146 h1 h9 h146 h164 h164 n33 n33 h154 *note: if installing wood roof, skip to next step. 1. Using a small hammer, pound 1/4" hardware (h32) into holes in short penthouse center posts (3175). 2. Attach t-brackets (n33) and short penthouse center ...

  • Page 29

    1. Install 1/4" hardware (h1) (h9) (h32) (h215) into center holes in tarp facias (4147). A small hammer or mallet may be used to pound 1/4" hardware (h32) into back of tarp facias (4147). 2. Position penthouse wood roof supports (3183) on top of penthouse corner posts (6320) (6321) 15/16" from outsi...

  • Page 30

    1 1/2" 1 1/4" continued from previous page: 3180 h154 3183 3183 h1 h100 h215 6320 6320 h154 h1 h100 0087 3183 3183 h1 h100 4164 h1 h9 h215 6321 6320 h1 h97 h32 h1 h154 h154 this wood roof filler (4164) installed on opposite penthouse corner post as penthouse corner post (6321) a 15/16" inset a 3183 ...

  • Page 31

    A 7055 h3 h121 6138 h3 h116 6344 h116 6342 7056 h3 h121 4132 6302 6324 6324 roof removed for clarity of view b 7061 6302 4132 h3 h121 inset a 1. Position filler blocks (7055) (7056) against center post (6138) and corner upright (6302) (6324), directly on top of 6 hole facia (4132). Attach filler blo...

  • Page 32

    A detail a scale 1 : 16 7055 7056 h154 0147 9243 9244 9244 h154 0147 0147 b 58" 3 3/8" 3 3/8" 51 1/4" 7055 7056 this board must measure 3 3/8" away from filler boards (7055) (7056) inset a this distance can not exceed 51 1/4" 1. Layout and evenly space deck boards (9243) (9244) (0147), in pattern sh...

  • Page 33

    A 6320 h3 h119 h3 h119 6321 6320 6320 6320 h3 h119 7056 7055 4066 h1 h97 b 7055 6320 6138 n391 n391 h104 inset a *warning: due to its extreme weight, it is strongly recommended that at least three people help to lift penthouse into place. *note: penthouse with tarp is shown; installation of the pent...

  • Page 34

    A 2 1/2" 4069 9245 4069 6320 6320 6321 6320 h1 h97 h1 h97 h154 4147 4150 *note: installation of rail uprights and penthouse side boards will be the same for the penthouse with wood roof. *note: only install penthouse side boards (4069) on one side of penthouse if assembling penthouse with spiral sli...

  • Page 35

    A 2 1/2" 7060 h3 h119 h215 h9 h1 h1 h97 3327 4160 h1 h97 6320 7059 b 30 1/4" 1" 4160 3327 install 1/4" hardware (h1) (h9) (h32) (h215) in this hole 6320 inset b c n8 h164 n8 h164 7059 h32 3327 *note: installation processes will be the same for the wood roof version. 1. On the backside of short penth...

  • Page 36

    A n376 4069 4069 3180 b 4069 h183 n376 *note: skip to next step if installing penthouse with spiral slide. Skip to step 66 if installing penthouse with wood roof. 1. Evenly spread penthouse tarp (n376) over the top of tarp board (3180) and penthouse side boards (4069) with the snaps against the insi...

  • Page 37

    B a 4069 n377 h183 install tarp screws on bottom side of this penthouse side board n377 3180 4069 4069 *note: skip to next step if installing penthouse with wood roof. 1. Spread penthouse tarp (n377) over the top of tarp board (3180) and penthouse side boards (4069) with the snaps against the inside...

  • Page 38

    A 4162 h154 h3 h121 7055 6321 0087 3182 3183 4163 3183 3180 4132 b 3180 4163 4163 *note: wood roof installation is the same for penthouses with and without spiral slide. 1. Position first roof board (4163) on penthouse roof supports (3183), pushed up to and flush with ends of tarp board (3180) (as s...

  • Page 39

    Http://register.Rainbowplay.Com rainbow exclusive lifetime warranty rainbow play systems, inc. Warrants to the original purchaser that their rainbow® play system will be free from defects in material and workmanship for the following time periods: lifetime warranty rainbow guarantees all cedar lumbe...