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RAM 2014 4500 Owner's Manual

Manual is about: Diesel Supplement

Summary of 2014 4500

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    R a m tr u c k chrysler group llc o w n e r ’ s m a n u a l 2 0 1 4 2014 ram truck diesel 14d241-226-ae fifth edition printed in u.S.A. D i e s e l s u p p l e m e n t.

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    Vehicles sold in canada with respect to any vehicles sold in canada, the name chrysler group llc shall be deemed to be deleted and the name chrysler canada inc. Used in substitution therefore. Driving and alcohol drunken driving is one of the most frequent causes of accidents. Your driving ability c...

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    Ram diesel supplement ram 1500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 ram 2500 / 3500 / 4500 / 5500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 index . . . . . . . . ....

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    Ram 1500

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    Table of contents section page 1 introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2 things to know before starting your vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 3 understanding your ins...

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    Introduction contents ! A message from chrysler group llc . . . .8 1.

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    A message from chrysler group llc chrysler group llc welcomes you as a turbocharged diesel-powered truck owner. Your diesel truck will sound, feel, drive, and operate differently from a gasoline-powered truck. It is important that you read and understand this manual. Almost 100% of the heavy trucks ...

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    Things to know before starting your vehicle contents ! Remote starting system . . . . . . . . . . . . . .10 ▫ how to use remote start . . . . . . . . . . . . . . . .10 ! Engine break-in recommendations . . . .11 2.

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    Remote starting system this system uses the remote keyless entry (rke) transmitter to start the engine conve- niently from outside the vehicle while still maintaining security. The system has a range of approximately 300 ft (91 m). Note: • the vehicle must be equipped with an automatic transmission ...

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    Warning! • do not start or run an engine in a closed garage or confined area. Exhaust gas contains carbon mon- oxide (co) which is odorless and colorless. Carbon monoxide is poisonous and can cause serious in- jury or death when inhaled. • keep remote keyless entry (rke) transmitters away from child...

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    Note: light duty operation such as light trailer towing or no load operation will extend the time before the engine is at full efficiency. Reduced fuel economy and power may be seen at this time. The engine oil installed in the engine at the factory is a high-quality energy conserving type lubricant...

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    Understanding your instrument panel contents ! Instrument cluster . . . . . . . . . . . . . . . . .14 ! Instrument cluster . . . . . . . . . . . . . . . . .15 ! Instrument cluster descriptions . . . . .16 ! Electronic vehicle information center (evic) . . . . . . . . . . . . . . . . . . . . . . . .2...

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    Instrument cluster 14 understanding your instrument panel.

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    Instrument cluster 3 understanding your instrument panel 15.

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    Instrument cluster descriptions 1. Tachometer the tachometer indicates engine speed in revolutions per minute (rpm x 1000). Caution! Do not operate the engine with the tachometer pointer at high rpm for extended periods. Engine operation over 3200 rpm (redline) can result in significant damage that ...

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    Testing the light will come on when the ignition is first turned on and remain on for 15 seconds, then blink for 5 seconds, and remain on until the vehicle is started. If the bulb does not come on during starting, have the condition investigated promptly. If this light comes on and remains on while ...

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    Note: • a continuous chime will sound if the vehicle is driven more than 1 mile (1.6 km) with either turn signal on. • check for an inoperative outside light bulb if either indicator remains on and does not flash, or flashes at a rapid rate. 5. Engine coolant temperature this gauge shows the engine ...

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    Warning! (continued) vehicle.” follow the warnings under the “cooling system pressure cap” paragraph. 6. Brake warning light this light monitors various brake functions, including brake fluid level and parking brake application. If the brake light turns on it may indicate that the parking brake is a...

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    Warning! Driving a vehicle with the red brake light on is dangerous. Part of the brake system may have failed. It will take longer to stop the vehicle. You could have a collision. Have the vehicle checked immediately. Vehicles equipped with the abs, are also equipped with electronic brake force dist...

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    If the driver’s seat belt remains unbuckled, the seat belt reminder light will flash or remain on continuously. Refer to “occupant restraints” in “things to know before starting your vehicle” for further information. 9. Air bag warning light this light will turn on for four to eight seconds as a bul...

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    14. Fuel gauge shows level of fuel in tank when ignition switch is in the on/run position. 15. Vehicle security light — if equipped this light will flash at a fast rate for approxi- mately 15 seconds, when the vehicle security alarm is arming, and then will flash slowly until the vehicle is disarmed...

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    Combined with the low tire pressure telltale. When the system detects a malfunction, the telltale will flash for approximately one minute and then remain continuously illuminated. This sequence will continue upon subse- quent vehicle start-ups as long as the malfunction exists. When the malfunction ...

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    17. Front fog light indicator — if equipped this indicator will illuminate when the front fog lights are on. 18. Electronic vehicle information center (evic) the electronic vehicle information center (evic) fea- tures a driver-interactive display that is located in the instrument cluster. For furthe...

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    22. Tow/haul the tow haul button is located on the center stack upper switch bank. This light will illumi- nate when tow haul mode is selected. 23. Electronic stability control (esc) activation/ malfunction indicator light — if equipped the “esc activation/malfunction indicator light” in the instrum...

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    25. Electric power steering malfunction warning light this telltale is on when the electric power steering is not operating and needs service. 26. Electronic throttle control (etc) light this light informs you of a problem with the electronic throttle control (etc) system. The light will come on whe...

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    29. Air suspension off-road 2 indicator lamp — if equipped this light will illuminate when the air suspension system is set to the off-road 2 setting. For further information, refer to “air suspension system” in “starting and operating”. 30. 4 low this light alerts the driver that the vehicle is in ...

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    For further information on four-wheel drive operation and proper use, refer to “four-wheel drive operation — if equipped” in “starting and operating”. Electronic vehicle information center (evic) the electronic vehicle information center (evic) fea- tures a driver-interactive display that is located...

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    Evic displays when the appropriate conditions exist, the evic displays the following messages: • system setup unavailable – vehicle not in park • system setup unavailable – vehicle in motion • exhaust filter full safely drive at highway speeds to remedy • exhaust filter xx% full – power reduced see ...

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    Vehicle information (customer information features) press and release the up arrow or down arrow button until “vehicle info” displays in the evic. Press the right arrow or left arrow button to scroll through the available vehicle information sub menu(s) to display anyone of the following choices. Ev...

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    Vehicle information sub menus • battery voltage displays the actual battery voltage. • coolant temp displays the actual coolant temperature. • trans temperature displays the actual transmission sump temperature. • tire pressure monitor system displays the actual tire pressure. • oil life displays th...

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    The evic displays are located in the center portion of the cluster and consists of seven sections: 1. Compass display displays the current direction. For further information, refer to “compass settings” under “customer program- mable features — uconnect® 5.0/8.4 settings”. 2. Temperature display dis...

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    5. Evic amber telltales • low fuel telltale when the fuel level reaches approximately 3.0 gal (11.0 l) this light will turn on, and remain on until fuel is added. • windshield washer fluid low indicator this telltale will turn on to indicate the wind- shield washer fluid is low. • low coolant level ...

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    • air suspension payload protection telltale — if equipped this telltale will turn on to indicate that the maximum payload may have been exceeded or load leveling cannot be achieved at its current ride height. Protection mode will automatically be selected in order to “protect” the air suspension sy...

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    6. Evic red telltales • door ajar this light will turn on to indicate that one or more doors may be ajar. • oil pressure warning light this telltale indicates low engine oil pressure. If the light turns on while driving, stop the vehicle and shut off the engine as soon as possible. A chime will soun...

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    • electronic throttle control (etc) light this light informs you of a problem with the electronic throttle control (etc) system. The light will come on when the ignition is first turned on and remain on briefly as a bulb check. If the light does not come on during starting, have the system checked b...

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    • electric power steering malfunction warning light this telltale is on when the electric power steering is not operating and needs service. • trailer brake disconnected warning light this telltale is on when the trailer brake has been disconnected. 7. Audio/phone information and sub-menu informatio...

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    • unstored messages until run these messages deal primarily with the remote start feature. This message type is displayed until the ignition is in the run state. Examples of this message type are “remote start aborted - door ajar” and “press brake pedal and push button to start”. • five second unsto...

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    Colder operating conditions. Vehicle will not initiate start until telltale is out. Refer to “starting procedures” in “start- ing and operating” for further information. Note: the “wait to start” telltale may not illuminate if the intake manifold temperature is warm enough. Low diesel exhaust fluid ...

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    The exhaust particulate filter reaches 80% of its maxi- mum storage capacity. Under conditions of exclusive short duration and low speed driving cycles, your diesel engine and exhaust after-treatment system may never reach the conditions required to cleanse the filter to remove the trapped pm. If th...

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    Caution! See your authorized dealer, as damage to the exhaust system could occur soon with continued operation. • exhaust filter full — power reduced see dealer — this message indicates the pcm has derated the engine to limit the likelihood of permanent damage to the after-treatment system. If this ...

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    100 miles. Def fluid top off is required with in the displayed mileage. The message will be displayed in the evic during vehicle start up with an updated distance mileage, and it will be accompanied by a single chime. Stating at 100 miles, remaining range will be continuously displayed while operati...

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    • incorrect def detected see dealer — this message will display if the def system has detected the incor- rect fluid has been introduced to the def tank. The message will be accompanied by a single chime. We recommend you drive to your nearest authorized dealer and have your vehicle serviced immedia...

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    Service def system see dealer message is displayed on the next subsequent restart. Your engine will not start unless you vehicle is serviced by your authorized dealer. The message will be accompanied by a single chime. Your malfunction indicator light will be con- tinuously illuminated. If the messa...

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    Vehicles not equipped with passive entry 1. Without pressing the brake pedal, press the engine start/stop button and cycle the ignition to the on/run position (do not start the engine.) 2. Press and release the down arrow button to scroll downward through the main menu to “vehicle info”. 3. Press an...

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    The evic displays are located in the center portion of the cluster and consists of eight sections: 1. Main screen — the inner ring of the display will illuminate in grey under normal conditions, yellow for non critical warnings, red for critical warnings and white for on demand information. 2. Audio...

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    As there is a stored message, an “i” will be displayed in the evic’s compass/outside temp line. Examples of this message type are “right front turn signal lamp out” and “low tire pressure”. • unstored messages this message type is displayed indefinitely or until the condition that activated the mess...

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    Wait to start light the “wait to start” telltale will illuminate for approximately two seconds when the ignition is turned to the run position. It’s duration may be longer based on colder operating conditions. Vehicle will not initiate start until telltale is out. Refer to “starting proce- dures” in...

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    Your vehicle has the ability to alert you to additional maintenance required on your vehicle or engine. Refer to the following messages that may be displayed on your electronic vehicle information center (evic): • exhaust filter xx% full safely drive at highway speeds to remedy — this message will b...

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    Powertrain control module (pcm) will register a fault code, the instrument panel will display a mil light. Caution! See your authorized dealer, as damage to the exhaust system could occur soon with continued operation. • exhaust filter full — power reduced see dealer — this message indicates the pcm...

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    A single chime. The remaining mileage can be pulled up anytime by way of the “messages” list within the evic • engine will not restart in xxxx mi refill def — this message will display when def driving range is less than 200 miles. It is also displayed at 150 miles and 100 miles. Def fluid top off i...

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    Authorized dealer and have your vehicle serviced immediately. If not corrected in 50 miles, vehicle will enter the “engine will not restart in xxxmi service def see dealer” warning stage and message. • incorrect def detected see dealer — this message will display if the def system has detected the i...

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    • engine will not start service def system see dealer — this message will display when the fault detected is not serviced after the engine will not restart service def system see dealer message is displayed on the next subsequent restart. Your engine will not start unless you vehicle is serviced by ...

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    5. Press and release the down arrow button to select “yes”, then press and release the right arrow button to select reset of the oil life. 6. Press and release the up arrow button to exit the evic screen. Vehicles not equipped with passive entry 1. Without pressing the brake pedal, cycle the ignitio...

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    Starting and operating contents ! Starting procedures . . . . . . . . . . . . . . . . .57 ▫ normal starting . . . . . . . . . . . . . . . . . . . . . . .58 ▫ automatic transmission . . . . . . . . . . . . . . . . .58 ▫ keyless enter-n-go™ . . . . . . . . . . . . . . . . . . .59 ▫ extreme cold weathe...

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    ▫ trailer towing weights (maximum trailer weight ratings) . . . . . . . . . . . . . . . . . . . . . . .76 ▫ trailer and tongue weight . . . . . . . . . . . . . . .76 ▫ towing requirements . . . . . . . . . . . . . . . . . . .77 ▫ towing tips . . . . . . . . . . . . . . . . . . . . . . . . . .87 ! Di...

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    Starting procedures before starting your vehicle, adjust your seat, both inside and outside mirrors, and fasten your seat belts. The starter is allowed to crank for up to 30-second intervals. Waiting a few minutes between such intervals will protect the starter from overheating. Warning! • when leav...

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    Caution! • the engine is allowed to crank as long as 30 sec- onds. If the engine fails to start during this period, please wait at least two minutes for the starter to cool before repeating start procedure. • if the “water in fuel indicator light” remains on, do not start engine before you drain the...

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    Keyless enter-n-go™ this feature allows the driver to oper- ate the ignition switch with the push of a button, as long as the remote start/keyless enter-n-go™ key fob is in the passenger compartment. Normal starting procedure — keyless enter-n-go™ observe the instrument panel cluster lights when sta...

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    3. The system will automatically engage the starter to crank the engine. If the vehicle fails to start, the starter will disengage automatically after 30 seconds. 4. If you wish to stop the cranking of the engine prior to the engine starting, press the button again. 5. Check that the oil pressure wa...

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    Starting fluids the engine is equipped with a glow plug preheating system. If the instructions in this manual are followed, the engine should start in all conditions and no type of starting fluid should be used. Warning! • do not leave children or animals inside parked vehicles in hot weather. Inter...

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    Normal operation observe the following when the diesel engine is operat- ing. • all message center lights are off. • malfunction indicator light (mil) is off. • engine oil pressure telltale is not illuminated. • voltmeter operation: the voltmeter may show a gauge fluctuation at various engine temper...

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    Note: • use of climatized ultra low sulfur diesel fuel or number 1 ultra low sulfur diesel fuel results in a noticeable decrease in fuel economy. • climatized ultra low sulfur diesel fuel is a blend of number 2 ultra low sulfur and number 1 ultra low sulfur diesel fuels which reduces the temperature...

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    Stopping the engine after full load operation, idle the engine for a few minutes before shutting it down. This idle period will allow the lubricating oil and coolant to carry excess heat away from the turbocharger. Note: refer to the following chart for proper engine shutdown. Driving condition load...

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    Cooling system tips — automatic transmission to reduce the potential for engine and transmission overheating in high ambient temperature conditions, take the following actions: • city driving — when stopped, shift the transmission into neutral and increase engine idle speed. • highway driving — redu...

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    Do not operate the engine with failed parts all engine failures give some warning before the parts fail. Be on the alert for changes in performance, sounds, and visual evidence that the engine requires service. Some important clues are: • engine misfiring or vibrating severely • sudden loss of power...

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    Warning! Remember to disconnect the cord before driving. Damage to the 110–115 volt electrical cord could cause electrocution. Note: the block heater will require 110 volts ac and 6.5 amps to activate the heater element. Fuel requirements use good quality diesel fuel from a reputable supplier in you...

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    Fuel conditioners should not be required in your vehicle. If available in your area, a high cetane “premium” diesel fuel may offer improved cold-starting and warm-up performance. Caution! If the “water in fuel indicator light” remains on, do not start engine before you drain the water from the fuel ...

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    Biodiesel fuel requirements a maximum blend of 5% biodiesel meeting astm speci- fication d975 is recommended for use with your diesel engine. If frequent operation with biodiesel blends that are between 6% and 20% (b6–b20) is desired, the main- tenance schedule is subject to shorter intervals. The o...

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    Caution! Use of blends greater than 20% is not approved. Use of blends greater than 20% can result in engine damage. Such damage is not covered by the new vehicle limited warranty. Biodiesel fuel properties — low ambient temperatures biodiesel fuel may gel or solidify at low ambient tem- peratures, ...

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    Fuel water separation — must use mopar approved fuel filter elements biodiesel fuel has a natural affinity to water and water accelerates microbial growth. Your mopar filtration sys- tem is designed to provide adequate fuel water separa- tion capabilities. Fuel in oil dilution — must adhere to requi...

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    Trailer towing in this section you will find safety tips and information on limits to the type of towing you can reasonably do with your vehicle. Before towing a trailer, carefully review this information to tow your load as efficiently and safely as possible. To maintain the new vehicle limited war...

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    Evenly. Make sure that you do not exceed either front or rear gawr. Refer to “vehicle loading/vehicle certifica- tion label” in “starting and operating” for further information. Warning! It is important that you do not exceed the maximum front or rear gawr. A dangerous driving condition can result i...

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    Of hitches are the most popular on the market today and they are commonly used to tow small and medium sized trailers. Weight-distributing hitch a weight-distributing system works by applying lever- age through spring (load) bars. They are typically used for heavier loads to distribute trailer tongu...

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    Gooseneck hitch the gooseneck hitch employs a pivoted coupling arm which attaches to a ball mounted in the bed of a pickup truck. The coupling arm connects to the hitch mounted over the rear axle in the truck bed. Trailer hitch classification the following chart provides the industry standard for th...

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    Trailer towing weights (maximum trailer weight ratings) note: for additional trailer towing information (maxi- mum trailer weight ratings) refer to the following website addresses: • ramtrucks.Com/en/towing_guide/ • ramtruck.Ca (canada) • rambodybuilder.Com trailer and tongue weight always load a tr...

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    Note: remember that everything put into or on the trailer adds to the load on your vehicle. Also, additional factory-installed options or dealer-installed options must be considered as part of the total load on your vehicle. Refer to “tire safety information/tire and loading in- formation placard” i...

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    Warning! Improper towing can lead to a collision. Follow these guidelines to make your trailer towing as safe as possible: • make certain that the load is secured in the trailer and will not shift during travel. When trailering cargo that is not fully secured, dynamic load shifts can occur that may ...

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    Warning! (continued) • total weight must be distributed between the tow vehicle and the trailer such that the following four ratings are not exceeded: 1. Gvwr 2. Gtw 3. Gawr 4. Tongue weight rating for the trailer hitch utilized. Towing requirements — tires • do not attempt to tow a trailer while us...

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    Towing requirements — trailer brakes warning! • do not connect trailer brakes to your vehicle’s hydraulic brake lines. It can overload your brake system and cause it to fail. You might not have brakes when you need them and could have an accident. • towing any trailer will increase your stopping dis...

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    • trailer brakes are recommended for trailers over 1,000 lbs (454 kg) and required for trailers in excess of 1,653 lbs (750 kg). Integrated trailer brake module — if equipped your vehicle may have an integrated trailer brake mod- ule (itbm) for electric and electric over hydraulic (eoh) trailer brak...

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    The user interface consists of the following: manual brake control lever slide the manual brake control lever to the right to activate power to the trailer’s electric brakes independent of the tow vehicle’s brakes. If the manual brake control lever is activated while the brake is also applied, the g...

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    Adjusting gain note: this should only be performed in a traffic free environment at speeds of approximately 20–25 mph (30–40 km/h). 1. Make sure the trailer brakes are in good working condition, functioning normally and properly ad- justed. See your trailer dealer if necessary. 2. Hook up the traile...

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    9. If the trailer wheels lockup (indicated by squealing tires), reduce the gain setting; if the trailer wheels turn freely, increase the gain setting. Repeat steps 8 and 9 until the gain setting is at a point just below trailer wheel lockup. If towing a heavier trailer, trailer wheel lockup may not ...

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    Caution! Connecting a trailer that is not compatible with the itbm system may result in reduced or complete loss of trailer braking. There may be a increase in stop- ping distance or trailer instability which could result in damage to your vehicle, trailer, or other property. Warning! Connecting a t...

  • Page 88

    Towing requirements — trailer lights and wiring whenever you pull a trailer, regardless of the trailer size, stoplights and turn signals on the trailer are required for motoring safety. The trailer tow package may include a four- and seven- pin wiring harness. Use a factory approved trailer har- nes...

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    Towing tips before setting out on a trip, practice turning, stopping and backing the trailer up in an area away from heavy traffic. Automatic transmission the drive range can be selected when towing. The transmission controls include a drive strategy to avoid frequent shifting when towing. However, ...

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    When towing a loaded trailer up steep grades at low speeds (20 mph [32 km/h] or below), holding your vehicle in first gear (using the ers shift control) can help to avoid transmission overheating. Tow/haul mode to reduce potential for automatic transmission overheat- ing, activate tow/haul mode when...

  • Page 91

    Note: the vehicle must remain in the engine running position while attaching a trailer for proper leveling of the air suspension system. Diesel exhaust fluid your vehicle is equipped with a selective catalytic reduc- tion system to meet the very stringent diesel emissions standards required by the e...

  • Page 92

    The def injection system and scr catalyst enable the achievement of diesel emissions requirements; while maintaining outstanding fuel economy, drivability, torque and power ratings. Refer to “electronic vehicle information center (evic)” in “understanding your instrument panel” for system messages a...

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    Note: there is no fuel filler cap. A flapper door inside the filler pipe seals the system. 2. Insert the fuel nozzle fully into the filler pipe – the nozzle opens and holds the flapper door while refuel- ing. 3. Fill the vehicle with fuel – when the fuel nozzle “clicks” or shuts off the fuel tank is...

  • Page 94

    2. Insert funnel into same filler pipe opening as the fuel nozzle. Note: ensure funnel is inserted fully to hold flapper door open. 3. Pour fuel into funnel opening. 4. Remove funnel from filler pipe, clean off prior to putting back in the jack kit. Fuel fill funnel location 1500 models emergency fu...

  • Page 95

    Caution! To avoid fuel spillage and overfilling, do not “top off” the fuel tank after filling. Warning! • never have any smoking materials lit in or near the vehicle when the fuel door is open or the tank is being filled. • never add fuel when the engine is running. This is in violation of most stat...

  • Page 96

    If the vehicle will not start, refer to “maintenance procedures/priming if the engine has run out of fuel” in “maintaining your vehicle” for further information. Warning! Do not open the high pressure fuel system with the engine running. Engine operation causes high fuel pressure. High pressure fuel...

  • Page 97

    Note: driving conditions (altitude, vehicle speed, load, etc.) will effect the amount of def that is used in your vehicle. Def fill procedure note: refer to “fluids, lubricants, and genuine parts” in “maintaining your vehicle” for the correct fluid type. 1. Remove cap from def tank (located on drive...

  • Page 98

    Note: • the def gauge may take up to five seconds to update after adding a gallon or more of diesel exhaust fluid (def) to the def tank. If you have a fault related to the def system, the gauge may not update to the new level. See your authorized dealer for service. • the def gauge may also not imme...

  • Page 99

    3. Stop filling the def tank immediately when any of the following happen: def stops flowing from the fill bottle into the def tank, def splashes out the filler neck, or a def pump nozzle automatically shuts off. 4. Reinstall cap onto def tank. Filling the def tank in cold climates since def will be...

  • Page 101

    Maintaining your vehicle contents ! Engine compartment — 3.0l diesel . . . .100 ! Maintenance procedures . . . . . . . . . . .101 ▫ engine oil . . . . . . . . . . . . . . . . . . . . . . . . . .102 ▫ engine air cleaner filter . . . . . . . . . . . . . . . .104 ▫ draining fuel/water separator filter ...

  • Page 102

    Engine compartment — 3.0l diesel 1 — air cleaner filter 5 — battery 2 — engine oil dipstick 6 — power distribution center (pdc) 3 — engine oil fill 7 — washer fluid reservoir 4 — brake fluid reservoir 8 — engine coolant 100 maintaining your vehicle.

  • Page 103

    Maintenance procedures the pages that follow contain the required maintenance services determined by the engineers who designed your vehicle. Besides those maintenance items specified in the fixed maintenance schedule, there are other components which may require servicing or replacement in the futu...

  • Page 104

    Engine oil engine oil selection for best performance and maximum protection under all types of operating conditions, the manufacturer recom- mends engine oils that meet the requirements of chrysler material standard ms-11106, and that are approved to acea c3. Checking oil level to assure proper lubr...

  • Page 105

    Mark. The total capacity from the min mark to the max mark is 1.3 qts (1.2 l). Caution! Overfilling or underfilling the crankcase will cause oil aeration or loss of oil pressure. This could damage your engine. Note: it is possible for your oil level to be slightly higher than a previous check. This ...

  • Page 106

    Only use acea c3 sae 5w-30 synthetic low ash engine oil meeting chrysler material standard ms-11106 or pennzoil ultra euro l full synthetic 5w-30 motor oil, which is recommended for all operating temperatures. This engine oil improves low temperature starting and vehicle fuel economy. Materials adde...

  • Page 107

    Warning! The air induction system (air cleaner, hoses, etc.) provides a measure of protection. Do not remove the air induction system (air cleaner, hoses, etc.) unless such removal is necessary for repair or maintenance. Make sure that no one is near the engine compart- ment before starting the vehi...

  • Page 108

    On position, the “water in fuel indicator light” will illuminate and an audible chime will be heard. At this point you should stop the engine and drain the water from the filter housing. 1 — water in fuel drain 2 — fuel filter access caution! If the “water in fuel indicator light” remains on, do not...

  • Page 109

    Note: care should be taken in disposing of used fluids from your vehicle. Used fluids, indiscriminately dis- carded, can present a problem to the environment. Con- tact an authorized dealer, service station, or government agency for advice on recycling programs and for where used fluids and filters ...

  • Page 110

    1 — water in fuel drain 2 — fuel filter access 1. Turn engine off. 2. Place a drain pan under the fuel filter assembly. 3. Open the water drain valve, and let any accumulated water drain. 4. Close the water drain valve. 5. Remove bottom cover using a strap wrench. Rotate counterclockwise for removal...

  • Page 111

    Priming if the engine has run out of fuel warning! Do not open the high pressure fuel system with the engine running. Engine operation causes high fuel pressure. High pressure fuel spray can cause serious injury or death. 1. Add a substantial amount of fuel to the tank, approxi- mately 2 to 5 gal (8...

  • Page 112

    Caution! Due to lack of lubricants in alcohol or gasoline, the use of these fuels can cause damage to the fuel system. Note: • we recommend you use a blend of up to 5% biodiesel, that meets astm specification d-975 with your diesel engine. Use of biodiesel mixture in excess of 20% can negatively imp...

  • Page 113

    Warning! A hot exhaust system can start a fire if you park over materials that can burn. Such materials might be grass or leaves coming into contact with your exhaust system. Do not park or operate your vehicle in areas where your exhaust system can contact anything that can burn. Maintenance-free b...

  • Page 114

    Cooling system warning! You or others can be badly burned by hot engine coolant (antifreeze) or steam from your radiator. If you see or hear steam coming from under the hood, do not open the hood until the radiator has had time to cool. Never try to open a cooling system pressure cap when the radiat...

  • Page 115

    Cooling system — drain flush and refill if the engine coolant (antifreeze) is dirty or contains a considerable amount of sediment, clean and flush with a reliable cooling system cleaner. Follow with a thorough rinsing to remove all deposits and chemicals. Properly dispose of old engine coolant (anti...

  • Page 116

    Caution! (continued) • do not use water alone or alcohol-based engine coolant (antifreeze) products. Do not use additional rust inhibitors or antirust products, as they may not be compatible with the radiator engine coolant and may plug the radiator. • this vehicle has not been designed for use with...

  • Page 117

    • use only high purity water such as distilled or deion- ized water when mixing the water/engine coolant (antifreeze) solution. The use of lower quality water will reduce the amount of corrosion protection in the engine cooling system. Please note that it is the owner’s responsibility to main- tain ...

  • Page 118

    Warning! • do not open hot engine cooling system. Never add engine coolant (antifreeze) when the engine is overheated. Do not loosen or remove the cap to cool an overheated engine. Heat causes pressure to build up in the cooling system. To prevent scalding or injury, do not remove the pressure cap w...

  • Page 119

    If an examination of your engine compartment shows no evidence of radiator or hose leaks, the vehicle may be safely driven. The vapor will soon dissipate. • do not overfill the coolant expansion bottle. • check the coolant freeze point in the radiator and in the coolant expansion bottle. If engine c...

  • Page 120

    To guarantee optimum performance of the system, keep the surfaces of the charge air cooler, condenser and radiator clean and free of debris. Periodically check the hoses leading to and from the charge air cooler for cracks or loose clamps resulting in loss of pressure and reduced engine performance....

  • Page 121

    Warning! (continued) • to avoid contamination from foreign matter or moisture, use only new brake fluid or fluid that has been in a tightly closed container. Keep the master cylinder reservoir cap secured at all times. Brake fluid in a open container absorbs moisture from the air resulting in a lowe...

  • Page 122

    Fluid capacities u.S. Metric fuel (approximate) 3.0l diesel engine 26 gallons 98.5 liters diesel exhaust fluid tank 8 gallons 30.3 liters engine oil with filter 3.0 liter diesel engine (sae 5w-30 synthetic, api certified low ash) 10.5 quarts 10 liters cooling system 3.0l turbo diesel engine (mopar® ...

  • Page 123

    Fluids, lubricants and genuine parts engine component fluid, lubricant, or genuine part engine coolant we recommend you use mopar® antifreeze/coolant 10 year/150,000 mile formula oat (organic additive technology). Engine oil only use acea c3 5w-30 synthetic low ash engine oil meeting chrysler materi...

  • Page 124

    Component fluid, lubricant, or genuine part fuel selection use good quality diesel fuel from a reputable supplier in your vehicle. Federal law requires that you must fuel this vehicle with ultra low sulfur highway diesel fuel (15 ppm sulfur maximum) and prohibits the use of low sulfur highway diesel...

  • Page 125

    Caution! • mixing of engine coolant (antifreeze) other than specified organic additive technology (oat) en- gine coolant (antifreeze), may result in engine damage and may decrease corrosion protection. Organic additive technology (oat) engine cool- ant is different and should not be mixed with hybri...

  • Page 126

    Chassis component fluid, lubricant, or genuine part automatic transmission only use mopar® zf 8&9 speed atf™ automatic transmission fluid or equivalent. Failure to use the correct fluid may affect the function or performance of your transmission. Transfer case we recommend you use mopar® bw44–44 tra...

  • Page 127

    Maintenance schedule contents ! Maintenance schedule . . . . . . . . . . . . .126 ▫ maintenance chart — diesel fuel up to b5 biodiesel . . . . . . . . . . . . . . . . . . . . . . . . . . .128 ▫ additional maintenance — b6 to b20 biodiesel . . . . . . . . . . . . . . . . . . . . . . . . .130 6.

  • Page 128

    Maintenance schedule your vehicle is equipped with an automatic oil change indicator system. The oil change indicator system will remind you that it is time to take your vehicle in for scheduled maintenance. Based on engine operation conditions, the oil change indicator message will illuminate. This...

  • Page 129

    Required maintenance refer to the maintenance schedules on the following pages for required maintenance. At every oil change interval as indicated by oil change indicator system: • change oil and filter. • completely fill the diesel exhaust fluid tank. • rotate the tires. Rotate at the first sign of...

  • Page 130

    Maintenance chart — diesel fuel up to b5 biodiesel mileage or time passed (whichever comes first) 10,000 20,000 30,000 40,000 50,000 60,000 70,000 80,000 90,000 100,000 110,000 120,000 130,000 140,000 150,000 or years: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 or kilometers: 16,000 32,000 48,000 64,000 80...

  • Page 131

    Mileage or time passed (whichever comes first) 10,000 20,000 30,000 40,000 50,000 60,000 70,000 80,000 90,000 100,000 110,000 120,000 130,000 140,000 150,000 or years: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 or kilometers: 16,000 32,000 48,000 64,000 80,000 96,000 112,000 128,000 144,000 160,000 176,000...

  • Page 132

    Warning! • you can be badly injured working on or around a motor vehicle. Do only service work for which you have the knowledge and the right equipment. If you have any doubt about your ability to perform a service job, take your vehicle to a competent me- chanic. • failure to properly inspect and m...

  • Page 133

    Additional maintenance chart — b6 to b20 biodiesel mileage or time passed (whichever comes first) 10,000 20,000 30,000 40,000 50,000 60,000 70,000 80,000 90,000 100,000 110,000 120,000 130,000 140,000 150,000 or years: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 or kilometers: 16,000 32,000 48,000 64,000 80...

  • Page 134

    Warning! • you can be badly injured working on or around a motor vehicle. Do only service work for which you have the knowledge and the right equipment. If you have any doubt about your ability to perform a service job, take your vehicle to a competent me- chanic. • failure to properly inspect and m...

  • Page 135

    Ram 2500 / 3500 / 4500 / 5500

  • Page 137

    Table of contents section page 1 introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 2 things to know before starting your vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 3 understanding your instr...

  • Page 139

    Introduction contents ! A message from chrysler group llc. . . .138 1.

  • Page 140

    A message from chrysler group llc chrysler group llc and cummins® welcome you as a cummins® turbocharged diesel-powered truck owner. Your diesel truck will sound, feel, drive, and operate differently from a gasoline-powered truck. It is important that you read and understand this manual. Almost 100%...

  • Page 141

    Things to know before starting your vehicle contents ! Remote starting system — if equipped . . . . . . . . . . . . . . . . . . . . . . . . .140 ▫ how to use remote start . . . . . . . . . . . . . . .140 ! Engine break-in recommendations . . .143 2.

  • Page 142

    Remote starting system — if equipped this system uses the remote keyless entry (rke) transmitter to start the engine conve- niently from outside the vehicle while still maintaining security. The system has a range of approximately 300 ft (91 m). Note: • the vehicle must be equipped with an automatic...

  • Page 143

    Warning! • do not start or run an engine in a closed garage or confined area. Exhaust gas contains carbon mon- oxide (co) which is odorless and colorless. Carbon monoxide is poisonous and can cause serious in- jury or death when inhaled. • keep remote keyless entry (rke) transmitters away from child...

  • Page 144

    Note: • the park lamps will turn on and remain on during remote start mode. • for security, power window and power sunroof op- eration (if equipped) are disabled when the vehicle is in the remote start mode. • the engine can be started two consecutive times (two 15-minute cycles) with the rke transm...

  • Page 145

    Remote start comfort systems — if equipped when remote start is activated, the heated steering wheel, and driver heated seat features will automatically turn on in cold weather. In warm weather, the driver vented seat feature will automatically turn on when the remote start is activated. These featu...

  • Page 146

    Note: light duty operation such as light trailer towing or no load operation will extend the time before the engine is at full efficiency. Reduced fuel economy and power may be seen at this time. For additional vehicle break-in requirements, refer to “trailer towing” in “starting and operating” of t...

  • Page 147

    Understanding your instrument panel contents ! Instrument cluster . . . . . . . . . . . . . . . . .146 ! Instrument cluster . . . . . . . . . . . . . . . . .147 ! Instrument cluster descriptions . . . . .148 ! Electronic vehicle information center (evic) . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 148

    Instrument cluster 146 understanding your instrument panel.

  • Page 149

    Instrument cluster 3 understanding your instrument panel 147.

  • Page 150

    Instrument cluster descriptions 1. Tachometer the tachometer indicates engine speed in revolutions per minute (rpm x 1000). Caution! Do not operate the engine with the tachometer pointer at high rpm for extended periods. Engine operation over 3200 rpm (redline) can result in significant damage that ...

  • Page 151

    Testing the light will come on when the ignition is first turned on and remain on for 15 seconds, then blink for 5 seconds, and remain on until the vehicle is started. If the bulb does not come on during starting, have the condi- tion investigated promptly. If this light comes on and remains on whil...

  • Page 152

    Note: • a continuous chime will sound if the vehicle is driven more than 1 mile (1.6 km) with either turn signal on. • check for an inoperative outside light bulb if either indicator remains on and does not flash, or flashes at a rapid rate. 5. Engine coolant temperature this gauge shows the engine ...

  • Page 153

    Warning! (continued) vehicle.” follow the warnings under the “cooling system pressure cap” paragraph. 6. Brake warning light this light monitors various brake functions, including brake fluid level and parking brake application. If the brake light turns on it may indicate that the parking brake is a...

  • Page 154

    Warning! Driving a vehicle with the red brake light on is dangerous. Part of the brake system may have failed. It will take longer to stop the vehicle. You could have a collision. Have the vehicle checked immediately. Vehicles equipped with the abs, are also equipped with electronic brake force dist...

  • Page 155

    If the driver’s seat belt remains unbuckled, the seat belt reminder light will flash or remain on continuously. Refer to “occupant restraints” in “things to know before starting your vehicle” for further information. 9. Air bag warning light this light will turn on for four to eight seconds as a bul...

  • Page 156

    14. Fuel gauge shows level of fuel in tank when ignition switch is in the on/run position. 15. Vehicle security light — if equipped this light will flash at a fast rate for approxi- mately 15 seconds, when the vehicle security alarm is arming, and then will flash slowly until the vehicle is disarmed...

  • Page 157

    Combined with the low tire pressure telltale. When the system detects a malfunction, the telltale will flash for approximately one minute and then remain continuously illuminated. This sequence will continue upon subse- quent vehicle start-ups as long as the malfunction exists. When the malfunction ...

  • Page 158

    17. Front fog light indicator — if equipped this indicator will illuminate when the front fog lights are on. 18. Electronic vehicle information center (evic) the electronic vehicle information center (evic) fea- tures a driver-interactive display that is located in the instrument cluster. For furthe...

  • Page 159

    22. Tow/haul the tow haul button is located on the center stack upper switch bank. This light will illumi- nate when tow haul mode is selected. 23. Electronic stability control (esc) activation/ malfunction indicator light — if equipped the “esc activation/malfunction indicator light” in the instrum...

  • Page 160

    In the electronic vehicle information (evic) section under the heading of diesel exhaust fluid (def) warn- ing messages. 25. Electric power steering malfunction warning light this telltale is on when the electric power steering is not operating and needs service. 26. Electronic throttle control (etc...

  • Page 161

    28. Air suspension off-road 1 indicator lamp — if equipped this light will illuminate when the air suspension system is set to the off-road 1 setting. For further information, refer to “air suspension system” in “starting and operating”. 29. Air suspension off-road 2 indicator lamp — if equipped thi...

  • Page 162

    32. 4wd indicator light — if equipped this light alerts the driver that the vehicle is in the four-wheel drive mode, and the front and rear driveshafts are mechanically locked to- gether forcing the front and rear wheels to rotate at the same speed. For further information on four-wheel drive operat...

  • Page 163

    Electronic vehicle information center (evic) displays when the appropriate conditions exist, the electronic vehicle information center (evic) displays the follow- ing messages: • system setup unavailable – vehicle not in park • system setup unavailable – vehicle in motion • service air filter • perf...

  • Page 164

    • 5 mph max speed on restart, long idle or refuel service def see dealer • 5 mph max speed service def system see dealer • coolant low • engine power reduced during warmup • engine power reduced up to 30-sec during warmup • engine power reduced up to 2-min during warmup • active airbox service requi...

  • Page 165

    Note: the battery voltage may show a fluctuation at various engine temperatures. This cycling operation is caused by the post-heat cycle of the intake manifold heater system. The number of cycles and the length of the cycling operation is controlled by the engine control module. Post-heat operation ...

  • Page 166

    • tire pressure monitor system displays the actual tire pressure. • gauge summary displays the coolant, trans, oil temp and oil pressure. • oil temp displays the actual oil temperature. Electronic vehicle information center (evic) displays — 3.5” display the evic displays are located in the center p...

  • Page 167

    1. Compass display displays the current direction. For further information, refer to “compass settings” under “customer program- mable features — uconnect® 5.0/8.4 settings”. 2. Temperature display displays the temperature in degrees celsius or degrees fahrenheit. 3. Main screen displays main menu, ...

  • Page 168

    • windshield washer fluid low indicator this telltale will turn on to indicate the wind- shield washer fluid is low. • low coolant level indicator this telltale will turn on to indicate the vehicle coolant level is low. • transmission temperature warning telltale this telltale indicates that the tra...

  • Page 169

    Protection mode will automatically be selected in order to “protect” the air suspension system, air suspension adjustment is limited due to payload. • service stop/start system telltale — if equipped this telltale will turn on to indicate that the stop/start is unavailable, service stop/start system...

  • Page 170

    6. Evic red telltales • door ajar this light will turn on to indicate that one or more doors may be ajar. • oil pressure warning light this telltale indicates low engine oil pressure. If the light turns on while driving, stop the vehicle and shut off the engine as soon as possible. A chime will soun...

  • Page 171

    • electronic throttle control (etc) light this light informs you of a problem with the electronic throttle control (etc) system. The light will come on when the ignition is first turned on and remain on briefly as a bulb check. If the light does not come on during starting, have the system checked b...

  • Page 172

    • electric power steering malfunction warning light this telltale is on when the electric power steering is not operating and needs service. • trailer brake disconnected warning light this telltale is on when the trailer brake has been disconnected. 7. Audio/phone information and sub-menu informatio...

  • Page 173

    • unstored messages until run these messages deal primarily with the remote start feature. This message type is displayed until the ignition is in the run state. Examples of this message type are “remote start aborted - door ajar” and “press brake pedal and push button to start”. • five second unsto...

  • Page 174

    Cold ambient derate mode messages the vehicle will display messages when a derate (engine power reduction) is activated to protect the turbocharger during engine start up in cold ambient temperatures. • engine power reduced during warmup — this message will display during start up when the ambi- ent...

  • Page 175

    Warning! A hot exhaust system can start a fire if you park over materials that can burn. Such materials might be grass or leaves coming into contact with your exhaust system. Do not park or operate your vehicle in areas where your exhaust system can contact anything that can burn. Your vehicle has t...

  • Page 176

    Be displayed in the evic. If this message is displayed, you will hear one chime to assist in alerting you of this condition • by simply driving your vehicle at highway speeds for as little as 45 minutes, you can remedy the condition in the particulate filter system and allow your cum- mins® diesel e...

  • Page 177

    Caution! See your authorized dealer, as damage to the exhaust system could occur soon with continued operation. Diesel exhaust fluid (def) warning messages your vehicle will begin displaying warning messages when the def level reaches a driving range of approxi- mately 350 miles (563 km). If the fol...

  • Page 178

    • if the system detects that the level of fuel in the tank has increased. • add a minimum of 2 gallons (9.5 liters) of def to the tank in order to avoid vehicle operation at a maximum speed of 5 mph (8 km/h). Note: a minimum of 2 gallons (9.5 liters) may be required to restore normal vehicle operati...

  • Page 179

    Zero, and will be accompanied by a periodic chime. The message will continue to countdown until it reaches zero unless the vehicle is serviced. We recom- mend you drive to your nearest authorized dealer and have your vehicle serviced immediately. Note: under some circumstances this mileage counter m...

  • Page 180

    Ram active air system your vehicle is equipped with an advanced ram active air system that provides enhanced performance, espe- cially when towing under demanding hot or high alti- tude conditions. If the evic displays the message “ac- tive airbox service required see dealer”, vehicle performance ma...

  • Page 181

    Vehicles not equipped with passive entry 1. Without pressing the brake pedal, cycle the ignition to the on/run position (do not start the engine.) 2. Press and release the down arrow button to scroll downward through the main menu to “vehicle info”. 3. Press and release the right arrow button to acc...

  • Page 182

    3. Press and release the right arrow button to access the ”oil life” screen. 4. Press and release the down arrow button to select “reset”, then press and release the right arrow button to select reset of the oil life to 100%. 5. Press and release the up arrow button to exit the evic screen. Vehicles...

  • Page 183

    Electronic vehicle information center (evic) displays — 7” display the evic displays are located in the center portion of the cluster and consists of eight sections: 1. Main screen — the inner ring of the display will illuminate in grey under normal conditions, yellow for non critical warnings, red ...

  • Page 184

    9. Selectable gauge 2 10. Selectable gauge 1 11. Selectable gauge 1 the main display area will normally display the main menu or the screens of a selected feature of the main menu. The main display area also displays “pop up” messages that consist of approximately 60 possible warn- ing or informatio...

  • Page 185

    Seconds and then returns to the previous screen. An example of this message type is “automatic high beams on”. Evic amber telltales this area will show reconfigurable amber caution tell- tales. These telltales include: water in fuel indicator light the “water in fuel indicator light” will illumi- na...

  • Page 186

    Cold ambient derate mode messages the vehicle will display messages when a derate (engine power reduction) is activated to protect the turbocharger during engine start up in cold ambient temperatures. • engine power reduced during warmup — this message will display during start up when the ambi- ent...

  • Page 187

    Warning! A hot exhaust system can start a fire if you park over materials that can burn. Such materials might be grass or leaves coming into contact with your exhaust system. Do not park or operate your vehicle in areas where your exhaust system can contact anything that can burn. Your vehicle has t...

  • Page 188

    Displayed in the evic. If this message is displayed, you will hear one chime to assist in alerting you of this condition • by simply driving your vehicle at highway speeds for as little as 45 minutes, you can remedy the condition in the particulate filter system and allow your cum- mins® diesel engi...

  • Page 189

    Caution! See your authorized dealer, as damage to the exhaust system could occur soon with continued operation. Diesel exhaust fluid (def) warning messages your vehicle will begin displaying warning messages when the def level reaches a driving range of approxi- mately 350 miles (563 km). If the fol...

  • Page 190

    • if the system detects that the level of fuel in the tank has increased. • add a minimum of 2 gallons (9.5 liters) of def to the tank in order to avoid vehicle operation at a maximum speed of 5 mph (8 km/h). Note: a minimum of 2 gallons (9.5 liters) may be required to restore normal vehicle operati...

  • Page 191

    Continuously display until the mileage counter reaches zero, and will be accompanied by a periodic chime. The message will continue to countdown until it reaches zero unless the vehicle is serviced. We recom- mend you drive to your nearest authorized dealer and have your vehicle serviced immediately...

  • Page 192

    Ram active air system your vehicle is equipped with an advanced ram active air system that provides enhanced performance, espe- cially when towing under demanding hot or high alti- tude conditions. If the evic displays the message “ac- tive airbox service required see dealer”, vehicle performance ma...

  • Page 193

    Vehicles not equipped with passive entry 1. Without pressing the brake pedal, cycle the ignition to the on/run position (do not start the engine.) 2. Press and release the down arrow button to scroll downward through the main menu to “vehicle info”. 3. Press and release the right arrow button to acc...

  • Page 194

    Vehicles equipped with passive entry 1. Without pressing the brake pedal, press the engine start/stop button and cycle the ignition to the on/run position (do not start the engine.) 2. Press and release the down arrow button to scroll downward through the main menu to “vehicle info”. 3. Press and re...

  • Page 195

    Starting and operating contents ! Starting procedures . . . . . . . . . . . . . . . .196 ▫ manual transmission — if equipped . . . . . . .197 ▫ automatic transmission — if equipped . . . . .197 ▫ keyless enter-n-go™ — if equipped . . . . . . .197 ▫ extreme cold weather . . . . . . . . . . . . . . . ...

  • Page 196

    ! Engine block heater — if equipped . . .216 ▫ block heater usage . . . . . . . . . . . . . . . . . . . .217 ! Diesel exhaust brake (engine braking) . . . . . . . . . . . . . . . . . . . . . . . . . . .217 ! Automatic transmission — if equipped . . . . . . . . . . . . . . . . . . . . . . . . .219 ▫ ...

  • Page 197

    ▫ avoid using contaminated fuel . . . . . . . . . . .251 ▫ bulk fuel storage — diesel fuel . . . . . . . . . .251 ▫ diesel exhaust fluid storage. . . . . . . . . . . . . .252 ▫ adding diesel exhaust fluid . . . . . . . . . . . . .252 ! Trailer towing . . . . . . . . . . . . . . . . . . . . .255 ▫ co...

  • Page 198

    Starting procedures before starting your vehicle, adjust your seat, adjust both inside and outside mirrors, and fasten your seat belts. The starter should not be operated for more than 15- second intervals. Waiting a few minutes between such intervals will protect the starter from overheating. Warni...

  • Page 199

    Manual transmission — if equipped apply the parking brake, place the shift lever in neu- tral and press the clutch pedal to the floor before starting the vehicle. This vehicle is equipped with a clutch interlocking ignition system. It will not start unless the clutch is fully pressed. Automatic tran...

  • Page 200

    4. If you wish to stop the cranking of the engine prior to the engine starting, remove your foot from the brake pedal and press the button again. Note: • normal starting of either a cold or a warm engine is obtained without pumping or pressing the accelerator pedal. • under cold weather conditions, ...

  • Page 201

    Note: if the ignition switch is left in the acc or run (engine not running) position and the transmission is in park, the system will automatically time out after 30 minutes of inactivity and the ignition will switch to the off position. Engine start/stop button functions — with driver’s foot off th...

  • Page 202

    Follow the steps in the “normal starting” procedure except: 1. Pushing the engine start button with the driver’s foot on the brake will move the ignition from off or acc to run, and will illuminate the # wait to start # telltale. The engine will not immediately crank, this is normal operation. 2. Th...

  • Page 203

    5. After engine start-up, check to see that there is oil pressure. 6. Allow the engine to idle about three minutes until the manifold heaters have completed the post-heat cycle. 7. Release the parking brake and drive. Note: • engine idle speed will automatically increase to 1,000 rpm and engage the ...

  • Page 204

    • a 12 volt heater built into the fuel filter housings aid in preventing fuel gelling. It is controlled by a built-in thermostat. • a heated intake air system both improves engine starting and reduces the amount of white smoke generated by a warming engine. Normal starting procedure — engine manifol...

  • Page 205

    5. When the engine starts, release the key fob. 6. Check that the oil pressure warning light has turned off. 7. Release the parking brake. Starting procedure — engine manifold air temperature 0°f to 66°f (–18°c to 19°c) note: the temperature displayed in the electronic vehicle information center (ev...

  • Page 206

    3. After the “wait to start” telltale goes off, turn the ignition switch to the start position. Do not press the accelerator during starting. Caution! Do not crank engine for more than 15 seconds at a time or starter motor damage may result. Turn the ignition switch to the off position and wait at l...

  • Page 207

    Seconds and then back on. Repeat steps 1 through 5 of “starting procedure – engine manifold air tempera- ture below 66°f (19°c).” starting procedure — engine manifold air temperature below 0°f (-18°c) in extremely cold weather below 0°f (-18°c) it may be beneficial to cycle the manifold heaters twic...

  • Page 208

    4. If the engine is started before the “wait to start” telltale turns off, the preheat cycle will turn off. 5. If the engine is cranked for more than 10 seconds, the post-heat cycle will turn off. Note: • engine idle speed will automatically increase to 1,000 rpm and engage the variable geometry tur...

  • Page 209

    The engine is equipped with an automatic electric air preheating system. If the instructions in this manual are followed, the engine should start in all conditions. Warning! • do not leave children or animals inside parked vehicles in hot weather. Interior heat build up may cause serious injury or d...

  • Page 210

    Normal operation — diesel engine observe the following when the engine is operating. • all message center lights are off. • malfunction indicator light (mil) is off. • engine oil pressure is above 10 psi (69 kpa) at idle. • voltmeter operation: the voltmeter may show a gauge fluctuation at various e...

  • Page 211

    Note: • use of climatized ultra low sulfur diesel fuel or number 1 ultra low sulfur diesel fuel results in a noticeable decrease in fuel economy. • climatized ultra low sulfur diesel fuel is a blend of number 2 ultra low sulfur and number 1 ultra low sulfur diesel fuels which reduces the temperature...

  • Page 212

    Cycling frequently, increase the size of the opening in the winter front. A suitable cold weather cover is available from your mopar® dealer. Battery blanket usage a battery loses 60% of its cranking power as the battery temperature decreases to 0°f (-18°c). For the same de- crease in temperature, t...

  • Page 213

    Note: if ambient temperatures are low and the coolant temperature is below 180°f (82°c), the engine idle speed will slowly increase to 1,000 rpm after two minutes of idle, if the following conditions are met: • foot is off brake pedal and throttle pedal. • automatic transmission is in park. • vehicl...

  • Page 214

    Exhaust aftertreatment system to not properly regenerate. Extended periods of idle time should be avoided. The idle-up feature uses the speed control switches to increase engine idle speed and quickly warm the vehi- cle’s interior. 1. With the transmission in park, the parking brake applied, and the...

  • Page 215

    Note: • during engine shut down on vehicles equipped with manual transmissions, it is normal for the diesel en- gine to resonate heavily for a moment during engine shut off. When the engine is connected to a manual transmission, this resonance causes load gear rattle from the transmission. This is c...

  • Page 216

    Idle shutdown this feature can be enabled so that the truck will auto- matically shutdown when the truck has been idling for a set period of time when the engine is at operating temperature. Idle time can be set in 5 minute increments between 5 and 60 minutes. See your local authorized dealer to ena...

  • Page 217

    Cooling system tips — automatic transmission to reduce potential for engine and transmission over- heating in high ambient temperature conditions, take the following actions: • city driving — when stopped, shift the transmission into neutral and increase engine idle speed. • highway driving — reduce...

  • Page 218

    Do not operate the engine with failed parts all engine failures give some warning before the parts fail. Be on the alert for changes in performance, sounds, and visual evidence that the engine requires service. Some important clues are: • engine misfiring or vibrating severely • sudden loss of power...

  • Page 219

    Warning! Remember to disconnect the cord before driving. Damage to the 110–115 volt electrical cord could cause electrocution. Note: the block heater will require 110 volts ac and 6.5 amps to activate the heater element. Block heater usage for ambient temperatures below 0°f (-18°c), engine block hea...

  • Page 220

    Once the # exhaust brake indicator” is illuminated and the vehicle is moving faster than 5 mph (8 km/h); the exhaust brake will automatically operate when the driver removes pressure from the accelerator pedal. Exhaust braking is most effective when the engine rpm is higher. The automatic transmissi...

  • Page 221

    The exhaust brake feature can also be used to reduce the engine warm up time. To use the exhaust brake as a warm-up device, the vehicle must be stopped or moving less than 5 mph (8 km/h), the # exhaust brake indicator # must be on, and the coolant temperature must be below 180°f (82°c) and ambient t...

  • Page 222

    Warning! • it is dangerous to shift out of park or neutral if the engine speed is higher than idle speed. If your foot is not firmly pressing the brake pedal, the vehicle could accelerate quickly forward or in re- verse. You could lose control of the vehicle and hit someone or something. Only shift ...

  • Page 223

    Warning! (continued) • never leave children alone in a vehicle, or with access to an unlocked vehicle. Allowing children to be in a vehicle unattended is dangerous for a number of reasons. A child or others could be seriously or fatally injured. Children should be warned not to touch the parking bra...

  • Page 224

    Six-speed automatic transmission — if equipped chassis cab models (with automatic transmission) use the as69rc transmission (which is equipped with a power take-off [pto] access cover on the side of the transmission case). Pickup models may use either the as69rc transmission, or the 68rfe transmissi...

  • Page 225

    Gear ranges do not race the engine when shifting from park or neutral into another gear range. Note: after selecting any gear range, wait a moment to allow the selected gear to engage before accelerating. This is especially important when the engine is cold. Park (p) this range supplements the parki...

  • Page 226

    Warning! (continued) • your vehicle could move and injure you and others if it is not in park. Check by trying to move the shift lever out of park with the brake pedal released. Make sure the transmission is in park before leaving the vehicle. • it is dangerous to shift out of park or neutral if the...

  • Page 227

    Warning! (continued) • never leave children alone in a vehicle, or with access to an unlocked vehicle. Allowing children to be in a vehicle unattended is dangerous for a number of reasons. A child or others could be seriously or fatally injured. Children should be warned not to touch the parking bra...

  • Page 228

    • release the shift lever and make sure it is fully seated in the park gate. • look at the transmission gear position display and verify that it indicates the park position. • with brake pedal released, verify that the shift lever will not move out of park. Reverse (r) this range is for moving the v...

  • Page 229

    Drive (d) this range should be used for most city and highway driving. It provides the smoothest upshifts and down- shifts, and the best fuel economy. The transmission automatically upshifts through underdrive first, second, and third gears, direct fourth gear and overdrive fifth and sixth gears. Th...

  • Page 230

    During cold temperatures, transmission operation may be modified depending on engine and transmission temperature as well as vehicle speed. This feature im- proves warm up time of the engine and transmission to achieve maximum efficiency. Engagement of the torque converter clutch is inhibited until ...

  • Page 231

    In the event of a momentary problem, the transmission can be reset to regain all forward gears by performing the following steps: 1. Stop the vehicle. 2. Shift the transmission into park. 3. Turn the ignition switch to the off position. 4. Wait approximately 10 seconds. 5. Restart the engine. 6. Shi...

  • Page 232

    To exit ers mode, simply press and hold the ers (+) switch until “d” is once again displayed in the instru- ment cluster. Warning! Do not downshift for additional engine braking on a slippery surface. The drive wheels could lose their grip and the vehicle could skid, causing a collision or personal ...

  • Page 233

    Caution! When using ers for engine braking while descend- ing steep grades, be careful not to overspeed the engine. Apply the brakes as needed to prevent en- gine overspeed. Overdrive operation the automatic transmission includes an electronically controlled overdrive (fifth and sixth gears). The tr...

  • Page 234

    The “tow/haul indicator light” will illuminate in the instrument cluster to indicate that tow/haul mode has been activated. Pressing the switch a second time restores normal operation. Normal operation is always the default at engine start-up. If tow/haul mode is desired, the switch must be pressed ...

  • Page 235

    Note: • the torque converter clutch will not engage (and 68rfe-equipped trucks will not shift to sixth gear), until the transmission fluid and engine coolant are warm [usually after 1 to 3 miles (2 to 5 km) of driving]. Because the engine speed is higher when the torque converter clutch is not engag...

  • Page 236

    Shifting truck models with manual transmission are equipped with a clutch interlocking ignition system. The clutch pedal must be fully pressed to start the vehicle. Fully press the clutch pedal before shifting gears. As you release the clutch pedal, lightly press the accelerator pedal. This transmis...

  • Page 237

    Recommended vehicle shift speeds to utilize your manual transmission efficiently for both fuel economy and performance, it should be upshifted as listed in recommended shift speed chart. Shift at the vehicle speeds listed for acceleration. When heavily loaded or pulling a trailer these recommended u...

  • Page 238

    Downshifting moving from a high gear down to a lower gear is recommended to preserve brakes when driving down steep hills. In addition, downshifting at the right time provides better acceleration when you desire to resume speed. Downshift progressively. Do not skip gears to avoid overspeeding the en...

  • Page 239

    Maximum recommended downshifting speeds gear selection 6 to 5 5 to 4 4 to 3 3 to 2 2 to 1 maximum speed 68 mph (109 km/h) 50 mph (80 km/h) 32 mph (51 km/h) 19 mph (31 km/h) 10 mph ) (16 km/h caution! If you skip a gear while downshifting or downshift at too high of a vehicle speed, these conditions ...

  • Page 240

    To shift out of reverse bring the vehicle to a complete stop and press the clutch. Shifting out of reverse prior to a complete stop may cause high shift effort. Power take off operation — if equipped (chassis cab only) this vehicle when equipped with either the as69rc auto- matic six-speed or g-56 m...

  • Page 241

    • no vehicle, brake or clutch switch faults present. • pto must be correctly installed using the vehicle provided circuits. The electronic vehicle information center (evic) will display a # pto on # message for five seconds if the above conditions are met. Otherwise, the evic will display a message ...

  • Page 242

    Note: single set speed can be programmed via the pto menu on the evic screen. Further details are available at the ram truck bodybuilders website. Www.Rambodybuilder.Com www.Ramtrucks.Com . Mobile mode to operate the pto in this mode the vehicle must meet the following conditions: • mobile mode is a...

  • Page 243

    Note: for application specific information with respect to pto and pump requirements and additional vehicle information (wiring schematics, preset idle values, en- gine speed limits, and vehicle hardware and software requirements) please refer to the body builders guide by accessing www.Rambodybuild...

  • Page 244

    Fuel requirements use good quality diesel fuel from a reputable supplier in your vehicle. Federal law requires that you must fuel this vehicle with ultra low sulfur highway diesel fuel (15 ppm sulfur maximum) and prohibits the use of low sulfur highway diesel fuel (500 ppm sulfur maximum) to avoid d...

  • Page 245

    Caution! If the “water in fuel indicator light” remains on, do not start engine before you drain the water from the fuel filter(s) to avoid engine damage. Refer to “maintenance procedures/draining fuel/water sepa- rator filter” in “maintaining your vehicle” for fur- ther information. Fuel specificat...

  • Page 246

    Bio-diesel fuel requirements chassis cab models a maximum blend of 5% biodiesel meeting astm speci- fication d975 may be used with your cummins diesel engine. If operation with biodiesel blends greater than 5% but not greater than 20% (b6-b20) is desired, the truck must first be reconfigured by an a...

  • Page 247

    Fuel quality — must comply with astm standards the quality of biodiesel fuel may vary widely. Only fuel produced by a bq9000 supplier to the following specifi- cations may be blended to meet biodiesel blend (b6–b20) fuel meeting astm specification d-7467: • pretrodiesel fuel meeting astm specificati...

  • Page 248

    Fuel in oil dilution — must adhere to required oil change interval fuel dilution of lubricating oil has been observed with the use of biodiesel fuel. Fuel in oil must not exceed 5%. To ensure this limit is met your oil change interval must be maintained to the following schedule: • ram pickup 2500/3...

  • Page 249

    Adding fuel — 2500/3500 diesel models 1. Open the fuel filler door. 1 — diesel exhaust fluid fill location 2 — diesel fuel fill location note: there is no fuel filler cap. A flapper door inside the filler pipe seals the system. 2. Insert the fuel nozzle fully into the filler pipe – the nozzle opens ...

  • Page 250

    1. Retrieve fuel funnel from the jack kit located under the front passenger seat. 2. Insert funnel into same filler pipe opening as the fuel nozzle. Diesel fuel and def fluid filler door fuel fill funnel location 2500/3500 models 248 starting and operating.

  • Page 251

    Note: ensure funnel is inserted fully to hold flapper door open. 3. Pour fuel into funnel opening. 4. Remove funnel from filler pipe, clean off prior to putting back in the jack kit. Caution! To avoid fuel spillage and overfilling, do not “top off” the fuel tank after filling. Warning! • never have ...

  • Page 252

    Adding fuel — chassis cab models caution! To avoid fuel spillage and overfilling, do not “top off” the fuel tank after filling. Note: • when the fuel nozzle “clicks” or shuts off, the fuel tank is full. • tighten the fuel filler cap until you hear a “clicking” sound. This is an indication that the f...

  • Page 253

    Warning! • never have any smoking materials lit in or near the vehicle when the fuel filler cap is removed or the tank filled. • never add fuel to the vehicle when the engine is running. Avoid using contaminated fuel fuel that is contaminated by water or dirt can cause severe damage to the engine fu...

  • Page 254

    Diesel exhaust fluid storage diesel exhaust fluid (def) is considered a very stable product with a long shelf life. If def is kept in tempera- tures between 10° and 90°f (-12° and 32°c), it will last a minimum of one year. Def is subject to freezing at the lowest temperatures. For example, def may f...

  • Page 255

    1 — diesel exhaust fluid fill location 2 — diesel fuel fill location 2. Insert def fill adapter/nozzle into def tank filler neck. Def filler cap chassis cab models def filler cap and fuel fill 1500/2500/3500 models 4 starting and operating 253.

  • Page 256

    Caution! • to avoid def spillage, and possible damage to the def tank from overfilling, do not “top off” the def tank after filling. (continued) caution! (continued) • do not overfill. Def will freeze below 12ºf (-11ºc). The def system is designed to work in temperatures below the def freezing point...

  • Page 257

    3. Stop filling the def tank immediately when any of the following happen: def stops flowing from the fill bottle into the def tank, def splashes out the filler neck, or a def pump nozzle automatically shuts off. 4. Reinstall cap onto def tank. Filling the def tank in cold climates since def will be...

  • Page 258

    Common towing definitions the following trailer towing related definitions will assist you in understanding the following information: gross vehicle weight rating (gvwr) the gvwr is the total allowable weight of your vehicle. This includes driver, passengers, cargo and tongue weight. The total load ...

  • Page 259

    Tongue weight (tw) the tongue weight is the downward force exerted on the hitch ball by the trailer. In most cases it should not be less than 10% of the trailer load. You must consider this as part of the load on your vehicle. Frontal area the frontal area is the maximum height multiplied by the max...

  • Page 260

    Steering and brake control thereby enhancing towing safety. The addition of a friction/hydraulic sway control also dampens sway caused by traffic and crosswinds and contributes positively to tow vehicle and trailer stability. Trailer sway control and a weight distributing (load equalizing) hitch are...

  • Page 261

    Trailer hitch classification definitions class max. Trailer hitch industry standards class i - light duty 2,000 lbs (907 kg) class ii - medium duty 3,500 lbs (1 587 kg) class iii - heavy duty 5,000 lbs (2 268 kg) class iv - extra heavy duty 10,000 lbs (4 540 kg) fifth wheel/gooseneck greater than 10...

  • Page 262

    Consider the following items when computing the weight on the rear axle of the vehicle: • the tongue weight of the trailer • the weight of any other type of cargo or equipment put in or on your vehicle • the weight of the driver and all passengers note: remember that everything put into or on the tr...

  • Page 263

    Caution! (continued) • then, during the first 500 miles (805 km) that a trailer is towed, do not drive over 50 mph (80 km/h) and do not make starts at full throttle. This helps the engine and other parts of the vehicle wear in at the heavier loads. Warning! Improper towing can lead to a collision. F...

  • Page 264

    Warning! (continued) • vehicles with trailers should not be parked on a grade. When parking, apply the parking brake on the tow vehicle. Put the tow vehicle transmission in park. For four-wheel drive vehicles, make sure the transfer case is not in neutral. Always, block or $ chock $ the trailer whee...

  • Page 265

    Towing requirements — trailer brakes warning! • do not connect trailer brakes to your vehicle’s hy- draulic brake lines. It can overload your brake sys- tem and cause it to fail. You might not have brakes when you need them and could have an accident. • towing any trailer will increase your stopping...

  • Page 266

    Integrated trailer brake module — if equipped your vehicle may have an integrated trailer brake mod- ule (itbm) for electric and electric over hydraulic (eoh) trailer brakes. Note: this module has been designed and verified with electric trailer brakes and new electric over hydraulic systems. Some p...

  • Page 267

    The user interface consists of the following: manual brake control lever slide the manual brake control lever to the right to activate power to the trailer’s electric brakes independent of the tow vehicle’s brakes. If the manual brake control lever is activated while the brake is also applied, the g...

  • Page 268

    Adjusting gain note: this should only be performed in a traffic free environment at speeds of approximately 20–25 mph (30–40 km/h). 1. Make sure the trailer brakes are in good working condition, functioning normally and properly ad- justed. See your trailer dealer if necessary. 2. Hook up the traile...

  • Page 269

    9. If the trailer wheels lockup (indicated by squealing tires), reduce the gain setting; if the trailer wheels turn freely, increase the gain setting. Repeat steps 8 and 9 until the gain setting is at a point just below trailer wheel lockup. If towing a heavier trailer, trailer wheel lockup may not ...

  • Page 270

    Caution! Connecting a trailer that is not compatible with the itbm system may result in reduced or complete loss of trailer braking. There may be a increase in stop- ping distance or trailer instability which could result in damage to your vehicle, trailer, or other property. Warning! Connecting a t...

  • Page 271

    Towing requirements — trailer lights and wiring whenever you pull a trailer, regardless of the trailer size, stoplights and turn signals on the trailer are required for motoring safety. The trailer tow package may include a four- and seven- pin wiring harness. Use a factory approved trailer har- nes...

  • Page 272

    Towing tips before setting out on a trip, practice turning, stopping and backing the trailer up in an area away from heavy traffic. Automatic transmission the drive range can be selected when towing. The transmission controls include a drive strategy to avoid frequent shifting when towing. However, ...

  • Page 273

    When towing a loaded trailer up steep grades at low speeds (20 mph [32 km/h] or below), holding your vehicle in first gear (using the ers shift control) can help to avoid transmission overheating. If you regularly tow a trailer for more than 45 minutes of continuous operation, then change the automa...

  • Page 274

    Air conditioning turn off temporarily. Air suspension system to aid in attaching/detaching the trailer from the vehicle, the air suspension system can be used. Refer to “air suspension system” in “starting and operating” for further information. Note: the vehicle must remain in the engine running po...

  • Page 275

    The def injection system consists of the following com- ponents: • def tank • def pump • def injector • electronically-heated def lines • def control module • nox sensors • nh3 sensor • temperature sensors • scr catalyst the def injection system and scr catalyst enable the achievement of diesel emis...

  • Page 277

    What to do in emergencies contents ! Jump starting . . . . . . . . . . . . . . . . . . . . . .276 ▫ with portable starting unit. . . . . . . . . . . . . . .279 5.

  • Page 278

    Jump starting warning! • to prevent personal injury or damage to clothing, do not allow battery fluid to contact eyes, skin or fabrics. Do not lean over a battery when connecting jumper cables or allow cable clamps to touch each other. Keep open flames or sparks away from battery vent holes. Always ...

  • Page 279

    1. Attach one jumper cable to the positive terminal of booster battery and the other end of the same cable to the positive terminal of the discharged battery. Warning! Do not permit vehicles to touch each other as this could establish a ground connection and personal injury could result. Jump starti...

  • Page 280

    2. Connect one end of the other jumper cable to negative (-) post of booster battery. Connect the other end of the jumper cable to a good ground on the engine block of the vehicle with the discharged battery. Make sure a good connection is made, free of dirt and grease. Warning! • do not connect the...

  • Page 281

    Warning! Any procedure other than above could result in: • personal injury caused by electrolyte squirting out the battery vent; • personal injury or property damage due to battery explosion; • damage to charging system of booster vehicle or of immobilized vehicle. With portable starting unit there ...

  • Page 283

    Maintaining your vehicle contents ! Engine compartment — 6.7l diesel — six-speed 68rfe (2500/3500 models) . . . . . . .283 ! Engine compartment — 6.7l diesel — six-speed as69rc hd (3500/chassis cab models) . . . . . . . . . . . . . . . . . . . . . . . . . . . .284 ! Maintenance procedures . . . . . ...

  • Page 284

    ▫ manual transmission — if equipped . . . . . . . .312 ▫ automatic transmission — if equipped. . . . . .313 ▫ noise control system required maintenance & warranty . . . . . . . . . . . . . . . . . . . . . . . . . . .316 ! Fluid capacities . . . . . . . . . . . . . . . . . . . .322 ! Fluids, lubrican...

  • Page 285

    Engine compartment — 6.7l diesel — six-speed 68rfe (2500/3500 models) 1 — battery 7 — washer fluid reservoir 2 — engine coolant reservoir 8 — power steering fluid reservoir 3 — automatic transmission dipstick 9 — power distribution center 4 — brake fluid reservoir 10 — engine oil dipstick 5 — batter...

  • Page 286

    Engine compartment — 6.7l diesel — six-speed as69rc hd (3500/chassis cab models) 1 — battery 7 — washer fluid reservoir 2 — engine coolant reservoir 8 — power steering fluid reservoir 3 — automatic transmission dipstick 9 — power distribution center 4 — brake fluid reservoir 10 — engine oil dipstick...

  • Page 287

    Maintenance procedures the pages that follow contain the required maintenance services determined by the engineers who designed your vehicle. Besides those maintenance items specified in the fixed maintenance schedule, there are other components which may require servicing or replacement in the futu...

  • Page 288

    Engine oil checking oil level to assure proper lubrication of your vehicle’s engine, the engine oil must be maintained at the correct level. Check the oil level at regular intervals. The best time to check the oil level is before starting the engine after it has been parked overnight. When checking ...

  • Page 289

    Only when the level on the dipstick is below the “add” mark. The total capacity from the add mark to the full mark is 2 qts (1.9l). Caution! Overfilling or underfilling the crankcase will cause oil aeration or loss of oil pressure. This could damage your engine. Never operate the engine with oil lev...

  • Page 290

    System damage. A maximum sulfated ash content of 1.00 mass % is recommended for all oil used in the engine. The same oil change interval is to be followed for synthetic oil as for petroleum based oil. Also, synthetic oil must meet the same performance specifications as petro- leum oil. Caution! Do n...

  • Page 291

    Engine oil not designated by the chrysler or cummins® material standards and api cj-4 should not be used, as engine and exhaust system durability may be compro- mised. The engine oil filler cap also shows the recom- mended engine oil viscosity for your engine. For infor- mation on engine oil filler ...

  • Page 292

    Disposing of used engine oil and oil filters care should be taken in disposing of used engine oil and oil filters from your vehicle. Used oil and oil filters, indiscriminately discarded, can present a problem to the environment. Contact your authorized dealer, service station or governmental agency ...

  • Page 293

    The “service air filter” message could be displayed periodically. This is because engine air flow requirements change based on driving conditions. As the filter becomes more restrictive and air flow requirements increase the “service air filter” message will be displayed. The message may not be disp...

  • Page 294

    12 months – whichever occurs first. Under no circum- stances should the air cleaner filter element exceed 30,000 miles (48,000 km) or 24 months, whichever comes first. Caution! Many aftermarket performance air filter elements do not adequately filter the air entering the engine. Use of such filters ...

  • Page 295

    2. Lift the air cleaner cover to access the air cleaner filter. 3. Remove the air cleaner filter element from the housing assembly. Open air cleaner filter assembly 1 — air cleaner cover 2 — air cleaner filter air cleaner filter 1 — air cleaner filter 2 — air cleaner filter inspection surface 6 main...

  • Page 296

    Engine air cleaner filter installation note: inspect and clean the housing if dirt or debris is present before replacing the air filter element. 1. Install the air cleaner filter element into the housing assembly with the air cleaner filter inspection surface facing downward. 2. Install the air clea...

  • Page 297

    Caution! If the “water in fuel indicator light” remains on, do not start the engine before you drain water from the fuel filters to avoid engine damage. If the “water in fuel indicator light” comes on and a single chime is heard while you are driving, or with the ignition switch in the on position, ...

  • Page 298

    If more than a couple ounces/milliliters of fuel have been drained, follow the directions for “priming if the engine has run out of fuel.” engine mounted fuel filter replacement note: • using a fuel filter that does not meet the manufactur- er’s filtration and water separating requirements can sever...

  • Page 299

    Caution! • diesel fuel will damage blacktop paving surfaces. Drain the filter into an appropriate container. • do not prefill the fuel filter when installing a new fuel filter. There is a possibility debris could be introduced into the fuel filter during this action. It is best to install the filter...

  • Page 300

    11. Install lid onto housing and tighten to 22.5 ft lbs (30.5 n.M). Do not overtighten the lid. 12. Prime the engine using the procedure in “priming if the engine has run out of fuel.” then start the engine and confirm there are no leaks. Underbody mounted fuel filter replacement note: • using a fue...

  • Page 301

    Caution! • diesel fuel will damage blacktop paving surfaces. Drain the filter into an appropriate container. • do not prefill the fuel filter when installing a new fuel filter. There is a possibility debris could be introduced into the fuel filter during this action. It is best to install the filter...

  • Page 302

    Priming if the engine has run out of fuel warning! Do not open the high pressure fuel system with the engine running. Engine operation causes high fuel pressure. High pressure fuel spray can cause serious injury or death. 1. Add a substantial amount of fuel to the tank, approxi- mately 2 to 5 gal (8...

  • Page 303

    Caution! Due to lack of lubricants in alcohol or gasoline, the use of these fuels can cause damage to the fuel system. Note: • a maximum blend of 5% biodiesel, meeting astm specification d-975 may be used with your cummins® diesel engine. (chassis cab models not configured with b20 capability.) • a ...

  • Page 304

    Pcm manages engine combustion to allow the exhaust system’s catalyst to trap and burn particulate matter (pm) pollutants, with no input or interaction on your part. Additionally, your vehicle has the ability to alert you to additional maintenance required on your truck or engine. Refer to “electroni...

  • Page 305

    Maintenance-free batteries the top of the maintenance-free batteries are perma- nently sealed. You will never have to add water, nor is periodic maintenance required. Note: replacement batteries should both be of equal capacity to prevent damage to the vehicle’s charging system. Caution! It is essen...

  • Page 306

    Cooling system warning! You or others can be badly burned by hot engine coolant (antifreeze) or steam from your radiator. If you see or hear steam coming from under the hood, do not open the hood until the radiator has had time to cool. Never try to open a cooling system pressure cap when the radiat...

  • Page 307

    Cooling system — drain flush and refill if the engine coolant (antifreeze) is dirty or contains a considerable amount of sediment, clean and flush with a reliable cooling system cleaner. Follow with a thorough rinsing to remove all deposits and chemicals. Properly dispose of old engine coolant (anti...

  • Page 308

    Caution! (continued) • do not use water alone or alcohol-based engine coolant (antifreeze) products. Do not use additional rust inhibitors or antirust products, as they may not be compatible with the radiator engine coolant and may plug the radiator. • this vehicle has not been designed for use with...

  • Page 309

    • use only high purity water such as distilled or deion- ized water when mixing the water/engine coolant (antifreeze) solution. The use of lower quality water will reduce the amount of corrosion protection in the engine cooling system. Please note that it is the owner’s responsibility to main- tain ...

  • Page 310

    Warning! • do not open hot engine cooling system. Never add engine coolant (antifreeze) when the engine is overheated. Do not loosen or remove the cap to cool an overheated engine. Heat causes pressure to build up in the cooling system. To prevent scalding or injury, do not remove the pressure cap w...

  • Page 311

    If an examination of your engine compartment shows no evidence of radiator or hose leaks, the vehicle may be safely driven. The vapor will soon dissipate. • do not overfill the coolant expansion bottle. • check the coolant freeze point in the radiator and in the coolant expansion bottle. If engine c...

  • Page 312

    Another hose to the intake manifold of the engine. The air entering the engine has been cooled by about 50° to 100°f (10° to 38°c). This cooling process enables more efficient burning of fuel resulting in fewer emissions. To guarantee optimum performance of the system, keep the surfaces of the charg...

  • Page 313

    Warning! • use only manufacturer’s recommended brake fluid. Refer to “fluids, lubricants, and genuine parts” in “maintaining your vehicle” for further information. Using the wrong type of brake fluid can severely damage your brake system and/or impair its performance. The proper type of brake fluid ...

  • Page 314

    Warning! (continued) • do not allow petroleum based fluid to contaminate the brake fluid. Brake seal components could be damaged, causing partial or complete brake failure. This could result in an accident. Clutch hydraulic system the clutch hydraulic system is a sealed maintenance-free system. In t...

  • Page 315

    Vehicle is on level ground, enough lubricant should be added to bring the level to 1/4 in (6 mm) below the bottom of the filler hole. Automatic transmission — if equipped selection of lubricant it is important to use the proper transmission fluid to ensure optimum transmission performance and life. ...

  • Page 316

    Caution! Do not use chemical flushes in your transmission as the chemicals can damage your transmission compo- nents. Such damage is not covered by the new vehicle limited warranty. Fluid level check it is best to check the fluid level when the transmission is at normal operating temperature (170-18...

  • Page 317

    6. Remove the dipstick, wipe it clean and reinsert it until seated. 7. Remove the dipstick again and note the fluid level on both sides. The fluid level reading is only valid if there is a solid coating of oil on both sides of the dipstick. Note that the holes in the dipstick will be full of fluid i...

  • Page 318

    Note: to prevent dirt and water from entering the transmission after checking or replenishing fluid, make sure that the dipstick cap is properly reseated. It is normal for the dipstick cap to spring back slightly from its fully seated position, as long as its seal remains engaged in the dipstick tub...

  • Page 319

    Control systems. In addition, inspection and service should be performed anytime a malfunction is observed or suspected. Proper maintenance of the entire vehicle will help the effectiveness of the noise control systems. Exhaust system inspect the entire exhaust system for leaks and damaged parts. De...

  • Page 320

    Exhaust system • removal or rendering inoperative exhaust system components including the muffler or tailpipe. Engine cooling system • removal or rendering inoperative the fan clutch. • removal of the fan shroud. Noise emission warranty the manufacturer warrants that this vehicle as manufac- tured b...

  • Page 321

    Maintenance log and service chart (diesel engines) noise systems maintenance chart and service log — insert month, day, year under column mileage closest to the mileage at which service was performed. Miles 7,500 15,000 22,500 30,000 37,500 45,000 52,500 60,000 kilome- ters 12 000 24 000 36 000 48 0...

  • Page 322

    Noise systems maintenance chart and service log — insert month, day, year under column mileage closest to the mileage at which service was performed. Per- formed by per- formed at miles 67,500 75,000 82,500 90,000 97,500 105,000 112,500 120,000 kilome- ters 108 000 120 000 132 000 144 000 156 000 16...

  • Page 323

    Noise systems maintenance chart and service log — insert month, day, year under column mileage closest to the mileage at which service was performed. Air cleaner assembly- inspect odom- eter reading per- formed by per- formed at 6 maintaining your vehicle 321.

  • Page 324

    Fluid capacities u.S. Metric fuel (approximate) 2500/3500 standard cab longbed models 28 gallons 106 liters 2500/3500 crew/mega cab shortbed models 31 gallons 129 liters 2500/3500 crew cab longbed models 32 gallons 132 liters standard rear tank – chassis cab only 52 gallons 197 liters optional midsh...

  • Page 325

    U.S. Metric engine oil with filter 6.7l turbo diesel engine 12 quarts 11.4 liters cooling system 6.7l turbo diesel engine (mopar® engine coolant/antifreeze 10 year/ 150,000 mile formula) 5.7 gallons 21.4 liters fluids, lubricants and genuine parts engine component fluid, lubricant, or genuine part e...

  • Page 326

    Component fluid, lubricant, or genuine part engine oil in ambient temperatures above 0°f (-18°c), we recommend you use 15w-40 engine oil such as mopar®, shell rotella® and shell rimula® that meets chrysler materials standard ms-10902 and the api cj-4 engine oil category is required. Products meeting...

  • Page 327

    Component fluid, lubricant, or genuine part fuel selection use good quality diesel fuel from a reputable supplier in your vehicle. Federal law requires that you must fuel this vehicle with ultra low sulfur highway diesel fuel (15 ppm sulfur maximum) and prohibits the use of low sulfur highway diesel...

  • Page 328

    Chassis component fluid, lubricant, or genuine part automatic transmission – if equipped (six-speed 68rfe) – pickup models without pto we recommend you use mopar® atf+4® automatic transmission fluid or equivalent licensed atf+4® product. Failure to use atf+4® fluid may affect the function or perform...

  • Page 329

    Component fluid, lubricant, or genuine part front and rear axle fluid (4500/5500) we recommend you use synthetic, gl-5 sae 75w-85. Limited slip additive is not required for limited-slip rear axles. Clutch linkage we recommend you use mopar® multi-purpose grease, nlgi grade 2 e.P. Or equivalent. Manu...

  • Page 331

    Maintenance schedule contents ! Maintenance schedule — diesel engine . . . . . . . . . . . . . . . . . . . . . . .330 ▫ oil change indicator system — cummins® diesel . . . . . . . . . . . . . . . . . . . . .330 ▫ perform service indicator — cummins® diesel . . . . . . . . . . . . . . . . . . . . .33...

  • Page 332

    Maintenance schedule — diesel engine caution! Failure to perform the required maintenance items may result in damage to the vehicle. At each stop for fuel • check the engine oil level at least 30 minutes after a fully warmed engine is shut off. Checking the oil level while the vehicle is on level gr...

  • Page 333

    500 hours, whichever comes first, except for the chassis cab models that are using b20 biodiesel, which are 12,500 miles or 400 hours, whichever comes first. Failure to change the engine oil per the maintenance schedule can result in internal engine damage. Your authorized dealer will reset the oil ...

  • Page 334

    Perform service indicator — cummins® diesel your vehicle will require emissions maintenance at a set interval. To help remind you when this maintenance is due, the electronic vehicle information center (evic) will display “perform service”. When the “perform ser- vice” message is displayed on the ev...

  • Page 335

    7,500 miles (12,000 km) or 6 months maintenance service schedule ❏ check the diesel exhaust fluid (def) tank, refill if necessary. ❏ rotate tires. ❏ lubricate front drive shaft fitting (4x4). ❏ lubricate outer tie rod ends. ** under no circumstances should oil change intervals exceed 15,000 miles (2...

  • Page 336

    15,000 miles (24,000 km) or 12 months maintenance service schedule ❏ check the diesel exhaust fluid (def) tank, refill if necessary. ❏ rotate tires. ❏ replace engine fuel filter element. ❏ replace chassis mounted fuel filter element. ❏ lubricate front drive shaft fitting (4x4). ❏ lubricate outer tie...

  • Page 337

    22,500 miles (36,000 km) or 18 months maintenance service schedule ❏ check the diesel exhaust fluid (def) tank, refill if necessary. ❏ rotate tires. ❏ inspect drive belt, replace if necessary. ❏ lubricate front drive shaft fitting (4x4). ❏ lubricate outer tie rod ends. ❏ inspect brake linings. ❏ ins...

  • Page 338

    30,000 miles (48,000 km) or 24 months maintenance service schedule ❏ check the diesel exhaust fluid (def) tank, refill if necessary. ❏ rotate tires. ❏ replace engine fuel filter element. ❏ replace chassis mounted fuel filter element. ❏ lubricate front drive shaft fitting (4x4). ❏ lubricate outer tie...

  • Page 339

    37,500 miles (60,000 km) or 30 months maintenance service schedule ❏ check the diesel exhaust fluid (def) tank, refill if necessary. ❏ rotate tires. ❏ lubricate front drive shaft fitting (4x4). ❏ lubricate outer tie rod ends. ** under no circumstances should oil change intervals exceed 15,000 miles ...

  • Page 340

    45,000 miles (72,000 km) or 36 months maintenance service schedule ❏ check the diesel exhaust fluid (def) tank, refill if necessary. ❏ rotate tires. ❏ inspect drive belt, replace as necessary. ❏ replace engine fuel filter element. ❏ replace chassis mounted fuel filter element. ❏ lubricate front driv...

  • Page 341

    52,500 miles (84,000 km) or 42 months maintenance service schedule ❏ check the diesel exhaust fluid (def) tank, refill if necessary. ❏ rotate tires. ❏ lubricate front drive shaft fitting (4x4). ❏ lubricate outer tie rod ends. ** under no circumstances should oil change intervals exceed 15,000 miles ...

  • Page 342

    60,000 miles (96,000 km) or 48 months maintenance service schedule ❏ check the diesel exhaust fluid (def) tank, refill if necessary. ❏ rotate tires. ❏ replace engine fuel filter element. ❏ replace chassis mounted fuel filter element. ❏ lubricate front drive shaft fitting (4x4). ❏ lubricate outer tie...

  • Page 343

    67,500 miles (108,000 km) or 54 months maintenance service schedule ❏ check the diesel exhaust fluid (def) tank, refill if necessary. ❏ rotate tires. ❏ inspect drive belt, replace as necessary. ❏ lubricate front drive shaft fitting (4x4). ❏ lubricate outer tie rod ends. ❏ inspect brake linings. ❏ in...

  • Page 344

    75,000 miles (120,000 km) or 60 months maintenance service schedule ❏ check the diesel exhaust fluid (def) tank, refill if necessary. ❏ rotate tires. ❏ replace engine fuel filter element. ❏ replace chassis mounted fuel filter element. ❏ lubricate front drive shaft fitting (4x4). ❏ lubricate outer ti...

  • Page 345

    82,500 miles (132,000 km) or 66 months maintenance service schedule ❏ check the diesel exhaust fluid (def) tank, refill if necessary. ❏ rotate tires. ❏ lubricate front drive shaft fitting (4x4). ❏ lubricate outer tie rod ends. ** under no circumstances should oil change intervals exceed 15,000 miles...

  • Page 346

    90,000 miles (144,000 km) or 72 months maintenance service schedule ❏ check the diesel exhaust fluid (def) tank, refill if necessary. ❏ rotate tires. ❏ inspect drive belt, replace as required. ❏ replace engine fuel filter element. ❏ replace chassis mounted fuel filter element. ❏ lubricate front driv...

  • Page 347

    97,500 miles (157,000 km) or 78 months maintenance service schedule ❏ check the diesel exhaust fluid (def) tank, refill if necessary. ❏ rotate tires. ❏ lubricate front drive shaft fitting (4x4). ❏ lubricate outer tie rod ends. ❏ flush and replace power steering fluid. ** under no circumstances shoul...

  • Page 348

    105,000 miles (168,000 km) or 84 months maintenance service schedule ❏ check the diesel exhaust fluid (def) tank, refill if necessary. ❏ rotate tires. ❏ replace engine fuel filter element. ❏ replace chassis mounted fuel filter element. ❏ lubricate front drive shaft fitting (4x4). ❏ lubricate outer t...

  • Page 349

    112,500 miles (180,000 km) or 90 months maintenance service schedule ❏ check the diesel exhaust fluid (def) tank, refill if necessary. ❏ rotate tires. ❏ inspect drive belt, replace as required. ❏ lubricate front drive shaft fitting (4x4). ❏ lubricate outer tie rod ends. ❏ inspect brake linings. ❏ in...

  • Page 350

    120,000 miles (192,000 km) or 96 months maintenance service schedule ❏ check the diesel exhaust fluid (def) tank, refill if necessary. ❏ rotate tires. ❏ replace engine fuel filter element. ❏ replace chassis mounted fuel filter element. ❏ lubricate front drive shaft fitting (4x4). ❏ lubricate outer t...

  • Page 351

    127,500 miles (204,000 km) or 102 months maintenance service schedule ❏ check the diesel exhaust fluid (def) tank, refill if necessary. ❏ rotate tires. ❏ lubricate front drive shaft fitting (4x4). ❏ lubricate outer tie rod ends. ** under no circumstances should oil change intervals exceed 15,000 mil...

  • Page 352

    135,000 miles (216,000 km) or 108 months maintenance service schedule ❏ check the diesel exhaust fluid (def) tank, refill if necessary. ❏ rotate tires. ❏ inspect drive belt, replace as required. ❏ replace engine fuel filter element. ❏ replace chassis mounted fuel filter element. ❏ lubricate front dr...

  • Page 353

    142,500 miles (228,000 km) or 114 months maintenance service schedule ❏ check the diesel exhaust fluid (def) tank, refill if necessary. ❏ rotate tires. ❏ lubricate front drive shaft fitting (4x4). ❏ lubricate outer tie rod ends. ** under no circumstances should oil change intervals exceed 15,000 mil...

  • Page 354

    150,000 miles (240,000 km) or 120 months maintenance service schedule ❏ check the diesel exhaust fluid (def) tank, refill if necessary. ❏ rotate tires. ❏ replace engine fuel filter element. ❏ replace chassis mounted fuel filter element. ❏ adjust valve lash clearance. ❏ lubricate front drive shaft fi...

  • Page 355

    Inspection and service should also be performed anytime a malfunction is observed or suspected. Retain all re- ceipts. * this maintenance is not required if belt was previously replaced. ** under no circumstances should oil change intervals exceed 15,000 miles (24 000 km) or six months or 500 hours,...

  • Page 357

    Index.

  • Page 358

    Adding engine coolant (antifreeze) . . . . . . . . . . . .114 adding fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90 air cleaner, engine (engine air cleaner filter) . . . .104 airbag light . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 alarm light . . . . . . . . . . ....

  • Page 359

    Diesel fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67 diesel fuel requirements . . . . . . . . . . . . . . . . . . . .67 bulk storage of . . . . . . . . . . . . . . . . . . . . . . . . .93 diesel fuel system, re-priming . . . . . . . . . . . . . . .109 disposal antifreeze (engin...

  • Page 360

    Specifications . . . . . . . . . . . . . . . . . . . . . . . . . .68 tank capacity . . . . . . . . . . . . . . . . . . . . . . . . .120 fueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90 gauges speedometer . . . . . . . . . . . . . . . . . . . . . . . . . . .21 tachometer . ...

  • Page 361

    Maintenance procedures . . . . . . . . . . . . . . . . . . . .101 maintenance schedule . . . . . . . . . . . . . . . . . . . . . .126 new vehicle break-in period . . . . . . . . . . . . . . . . . .11 oil, engine . . . . . . . . . . . . . . . . . . . . . . . . . .102, 121 capacity . . . . . . . . . ....

  • Page 362

    Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72 guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76 weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76 trailer towing . . . . . . . . . . . . . . . . . . . . . . . . . . . .72 cooling s...

  • Page 363

    Adding engine coolant (antifreeze) . . . . . . . . . . . .306 adding fuel . . . . . . . . . . . . . . . . . . . . . . . . .247, 250 air cleaner, engine (engine air cleaner filter). . . . . . . . . . . . . . . . . . . . . . .290, 317 air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 364

    Coolant level . . . . . . . . . . . . . . . . . . . . . . . . .304 disposal of used coolant . . . . . . . . . . . . . . . . .308 drain, flush, and refill . . . . . . . . . . . . . . . . . .305 points to remember . . . . . . . . . . . . . . . . . . . . .308 pressure cap . . . . . . . . . . . . . . . ...

  • Page 365

    Filters engine fuel . . . . . . . . . . . . . . . . . . . . . . . . . . .294 engine oil . . . . . . . . . . . . . . . . . . . . . . . .289 , 323 engine oil disposal . . . . . . . . . . . . . . . . . . . . .290 flashers turn signal . . . . . . . . . . . . . . . . . . . . . . . . . . .149 fluid capaci...

  • Page 366

    Jump starting . . . . . . . . . . . . . . . . . . . . . . . . . . . .276 keyless enter-n-go. . . . . . . . . . . . . . . . . . . . . . . .197 lights airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153 alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154 anti-lock ...

  • Page 367

    Filter disposal . . . . . . . . . . . . . . . . . . . . . . . . .290 identification logo . . . . . . . . . . . . . . . . . . . . . .287 materials added to . . . . . . . . . . . . . . . . . . . . .289 recommendation . . . . . . . . . . . . . . . . . . . . . . .287 synthetic . . . . . . . . . . . . . ...

  • Page 368

    Tires pressure warning light . . . . . . . . . . . . . . . . . .154 tongue weight/trailer weight . . . . . . . . . . . . . . . .259 torque converter clutch . . . . . . . . . . . . . . . . . . . .232 towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .255 guide . . . . . . . . . . ....

  • Page 369

    Installation of radio transmitting equipment special design considerations are incorporated into this vehicle’s electronic system to provide immunity to radio frequency signals. Mobile two-way radios and telephone equipment must be installed properly by trained personnel. The following must be obser...

  • Page 370

    1 5 0 0 / 2 5 0 0 / 3 5 0 0 chrysler group llc o w n e r ’ s m a n u a l 2 0 1 4 2014 ram truck 1500/2500/3500 14d241-126-aa first edition printed in u.S.A. R a m t r u c k.