- DL manuals
- RAM
- Automobile
- Truck 2013
- Owner's Manual
RAM Truck 2013 Owner's Manual
Summary of Truck 2013
Page 1
R a m tr u c k chrysler group llc o w n e r ’ s m a n u a l 2 0 1 3 2013 ram truck diesel 13d241-226-aa second edition printed in u.S.A. D i e s e l s u p p l e m e n t.
Page 2
Vehicles sold in canada with respect to any vehicles sold in canada, the name chrysler group llc shall be deemed to be deleted and the name chrysler canada inc. Used in substitution therefore. Driving and alcohol drunken driving is one of the most frequent causes of accidents. Your driving ability c...
Page 3: Table Of Contents
Table of contents section page 1 introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2 things to know before starting your vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 3 understanding your ins...
Page 5: Introduction
Introduction contents 䡵 a message from chrysler group llc . . . .4 1.
Page 6
A message from chrysler group llc chrysler group llc and cummins® welcome you as a cummins® turbocharged diesel-powered truck owner. Your diesel truck will sound, feel, drive, and operate differently from a gasoline-powered truck. It is important that you read and understand this manual. Almost 100%...
Page 7: Contents
Things to know before starting your vehicle contents 䡵 remote starting system — if equipped . . .6 ▫ how to use remote start . . . . . . . . . . . . . . . . .6 䡵 engine break-in recommendations . . . .10 2.
Page 8
Remote starting system — if equipped this system uses the remote keyless entry (rke) transmitter to start the engine conve- niently from outside the vehicle while still maintaining security. The system has a range of approximately 300 ft (91 m). Note: • the vehicle must be equipped with an automatic...
Page 9
• fuel meets minimum requirement • water in fuel indicator light is not illuminated • wait to start light is not illuminated warning! • do not start or run an engine in a closed garage or confined area. Exhaust gas contains carbon mon- oxide (co) which is odorless and colorless. Carbon monoxide is p...
Page 10
To enter remote start mode press and release the remote start button on the rke transmitter twice, within five seconds. The parking lights will flash and the horn will chirp twice (if programmed). In cold ambient temperature conditions, the diesel vehicle may delay crank up to 30 seconds for the fue...
Page 11
To exit remote start mode and drive the vehicle to exit remote start mode and drive the vehicle before the end of the 15-minute cycle, press and release the unlock button on the rke transmitter to unlock the door and disarm the vehicle security alarm system (if equipped). Then prior to the end of th...
Page 12
Engine break-in recommendations the cummins® turbocharged diesel engine does not require a break-in period due to its construction. Normal operation is allowed, providing the following recommen- dations are followed: • warm up the engine before placing it under load. • do not operate the engine at i...
Page 13: Contents
Understanding your instrument panel contents 䡵 instrument cluster . . . . . . . . . . . . . . . . .12 䡵 instrument cluster descriptions . . . . .13 䡵 electronic vehicle information center (evic) . . . . . . . . . . . . . . . . . . . . . . . .23 ▫ electronic vehicle information center (evic) displays...
Page 14
Instrument cluster 12 understanding your instrument panel.
Page 15
Instrument cluster descriptions 1. Tachometer the tachometer indicates engine speed in revolutions per minute (rpm x 1000). Caution! Do not operate the engine with the tachometer pointer at high rpm for extended periods. Engine operation over 3200 rpm (redline) can result in significant damage that ...
Page 16
If the vehicle is not ready for emissions testing the light will come on when the ignition is first turned on and remain on for 15 seconds, then blink for 5 seconds, and remain on until the vehicle is started. If the bulb does not come on during starting, have the condition investigated promptly. If...
Page 17
4. Turn signal indicators the arrow will flash with the exterior turn signal when the turn signal lever is operated. Note: a continuous chime will sound if the vehicle is driven more than 1 mile (1.6 km) with either turn signal on. Check for an inoperative outside light bulb if either indicator rema...
Page 18
Warning! (continued) look under the hood yourself, see “maintaining your vehicle.” follow the warnings under the “cooling system pressure cap” paragraph. 6. Brake warning light this light monitors various brake functions, including brake fluid level and parking brake application. If the brake light ...
Page 19
Warning! Driving a vehicle with the red brake light on is dangerous. Part of the brake system may have failed. It will take longer to stop the vehicle. You could have a collision. Have the vehicle checked immediately. Vehicles equipped with the abs, are also equipped with electronic brake force dist...
Page 20
Flash or remain on continuously. Refer to “occupant restraints” in “things to know before starting your vehicle” for further information. 9. Air bag warning light this light will turn on for four to eight seconds as a bulb check when the ignition switch is first turned to on/run. If the light is eit...
Page 21
14. Fuel gauge shows level of fuel in tank when ignition switch is in the on/run position. 15. Vehicle security light — if equipped this light will flash at a fast rate for approxi- mately 15 seconds, when the vehicle security alarm is arming, and then will flash slowly until the vehicle is disarmed...
Page 22
Your vehicle has also been equipped with a tpms malfunction indicator to indicate when the system is not operating properly. The tpms malfunction indicator is combined with the low tire pressure telltale. When the system detects a malfunction, the telltale will flash for approximately one minute and...
Page 23
17. Front fog light indicator — if equipped this indicator will illuminate when the front fog lights are on. 18. Electronic vehicle information center (evic) the electronic vehicle information center (evic) fea- tures a driver-interactive display that is located in the instrument cluster. For furthe...
Page 24
23. Electronic stability control (esc) activation/ malfunction indicator light — if equipped the “esc activation/malfunction indicator light” in the instrument cluster will come on when the ignition switch is turned to the on/run position. It should go out with the engine running. If the “esc activa...
Page 25
Electronic vehicle information center (evic) the electronic vehicle information center (evic) fea- tures a driver-interactive display that is located in the instrument cluster. This system conveniently allows the driver to select a variety of useful information by pressing the switches mounted on th...
Page 26
• exhaust filter xx% full safely drive at highway speeds to remedy • exhaust filter full – power reduced see dealer • exhaust service required – see dealer now • exhaust system – filter xx% full service required see dealer • exhaust system – regeneration in process exhaust filter xx% full • exhaust ...
Page 27
Evic warning lights water in fuel indicator light the “water in fuel indicator light” will illumi- nate when there is water detected in the fuel filters. If this light remains on, do not start the vehicle before you drain the water from the fuel filters to prevent engine damage. Refer to “maintenanc...
Page 28
• engine power reduced up to 2 min (minutes) during warmup - this message will display during start up when the ambient temperature is -25° f (-32° c) and below. • coolant low - this telltale will turn on to indicate the vehicle coolant level is low. See “adding coolant” under the section “maintaini...
Page 29
• the vehicle will only be capable of a maximum speed of 5 mph upon the first of the following conditions to occur: • if the vehicle is shutoff and restarted. • if the vehicle is idled for an extended period of time, approximately one hour or greater. • if the system detects that the level of fuel i...
Page 30
When the def system needs to be serviced the following warnings will display: • service def system – see dealer — this message will display when the fault is initially detected, each time the vehicle is started, and periodically during driving. The message will be accompanied by a single chime. We r...
Page 31
• 5 mph max speed service def system see dealer — this message will continuously display, and will be accompanied by a periodic chime. Although the ve- hicle can be started and placed in gear, the vehicle will only operate at a maximum speed of 5 mph. Your vehicle will require towing, see your autho...
Page 32
• coolant temp displays the actual coolant temperature. • oil pressure displays the actual oil pressure. • trans temperature displays the actual automatic transmission sump tem- perature. • engine hours displays the total hours of engine operation, and the hours in drive and at idle. • oil filter li...
Page 33: Starting And Operating
Starting and operating contents 䡵 starting procedures . . . . . . . . . . . . . . . . .34 ▫ manual transmission – if equipped . . . . . . . . .34 ▫ automatic transmission – if equipped . . . . . . .35 ▫ keyless enter-n-go™ . . . . . . . . . . . . . . . . . . .35 ▫ extreme cold weather . . . . . . . ...
Page 34
䡵 engine block heater — if equipped . . . .54 ▫ block heater usage . . . . . . . . . . . . . . . . . . . . .54 䡵 diesel exhaust brake (engine braking) . . . . . . . . . . . . . . . . . . . .55 䡵 automatic transmission — if equipped . . . . . . . . . . . . . . . . . . . . . . . . . .57 ▫ key ignition...
Page 35
▫ bulk fuel storage – diesel fuel . . . . . . . . . . . .88 ▫ diesel exhaust fluid storage . . . . . . . . . . . . . .89 ▫ adding diesel exhaust fluid . . . . . . . . . . . . . .90 䡵 diesel exhaust fluid . . . . . . . . . . . . . . . . .93 ▫ system overview . . . . . . . . . . . . . . . . . . . . . ...
Page 36
Starting procedures before starting your vehicle, adjust your seat, adjust both inside and outside mirrors, and fasten your seat belts. The starter should not be operated for more than 15-second intervals. Waiting a few minutes between such intervals will protect the starter from overheating. Warnin...
Page 37
Automatic transmission – if equipped start the engine with the transmission in the neutral or park position. Apply the brake before shifting to any driving range. Tip start feature do not press the accelerator. Turn the ignition switch briefly to the start position and release it. The starter motor ...
Page 38
Note: under cold weather conditions, the engine may not immediately crank if the ⬙wait to start⬙ telltale is illuminated. This is normal operation. For vehicles equipped with the optional remote start package the vehicle will automatically crank when the ⬙wait to start⬙ time has elapsed. See the sec...
Page 39
Engine start/stop button functions – with driver’s foot off the brake pedal (in park or neutral position) the engine start/stop button operates similar to an ignition switch. It has four positions, off, acc, run and start. To change the ignition switch positions without starting the vehicle and use ...
Page 40
Follow the steps in the “normal starting” procedure except: 1. Pushing the engine start button with the driver’s foot on the brake will move the ignition from off or acc to run, and will illuminate the ⬙wait to start⬙ telltale. The engine will not immediately crank, this is normal operation. 2. The ...
Page 41
Caution! The engine may automatically crank when the ‘‘wait to start’’ time has elapsed. To abort the automatic starting process, ensure the driver’s foot is fully removed from the brake pedal prior to pushing the start/stop button to cycle the ignition off. 5. After engine start-up, check to see th...
Page 42
Extreme cold weather the cummins® diesel engine is equipped with several features designed to assist cold weather starting and operation: • the engine block heater is a resistance heater installed in the water jacket of the engine just above and behind the oil filter. It requires a 110–115 volt ac e...
Page 43
Caution! (continued) from the fuel filters to avoid engine damage. Refer to “maintenance procedures/draining fuel/water sepa- rator filter” in “maintaining your vehicle” for fur- ther information. 4. Turn the ignition switch to the start position and crank the engine. Do not press the accelerator du...
Page 44
Follow the steps in the “normal starting” procedure except: 1. The “wait to start” telltale will remain on for a period of time that varies depending on the engine temperature. 2. While the ⬙wait to start” telltale is on, the evic will additionally display a gauge or bar whose initial length represe...
Page 45
Note: • engine idle speed will automatically increase to 1,000 rpm and engage the variable geometry turbo- charger at low coolant temperatures to improve engine warm-up. • automatic equipped vehicles with optional keyless enter-n-go™ – if the start button is pushed once while in park with the igniti...
Page 46
Note: if multiple pre-heat cycles are used before starting, additional engine run time may be required to maintain battery state of charge at a satisfactory level. 1. If the engine stalls after the initial start, the ignition must be turned to the off position for at least five seconds and then to t...
Page 47
Starting fluids warning! Starting fluids or flammable liquids must never be used in the cummins® diesel engine (see warning label). Never pour diesel fuel, flammable liquid, starting fluids (ether) into the air cleaner canister, air intake piping, or turbocharger inlet in an attempt to start the veh...
Page 48
Normal operation – diesel engine observe the following when the engine is operating. • all message center lights are off. • malfunction indicator light (mil) is off. • engine oil pressure is above 10 psi (69 kpa) at idle. • voltmeter operation: the voltmeter may show a gauge fluctuation at various e...
Page 49
Note: • use of climatized ultra low sulfur diesel fuel or number 1 ultra low sulfur diesel fuel results in a noticeable decrease in fuel economy. • climatized ultra low sulfur diesel fuel is a blend of number 2 ultra low sulfur and number 1 ultra low sulfur diesel fuels which reduces the temperature...
Page 50
Power to crank at the same rpm. The use of 120 vac powered battery blankets will greatly increase starting capability at low temperatures. Suitable battery blankets are available from your authorized mopar® dealer. Engine warm-up avoid full throttle operation when the engine is cold. When starting a...
Page 51
Engine idling avoid prolonged idling, long periods of idling may be harmful to your engine because combustion chamber temperatures can drop so low that the fuel may not burn completely. Incomplete combustion allows carbon and varnish to form on piston rings, engine valves, and injector nozzles. Also...
Page 52
2. The engine rpm will go up to 1100 rpm. To increase the rpm, press and hold the accel/resume switch and the idle speed will increase to approximately 1500 rpm. To decrease the rpm, press and hold the decel switch and the idle speed will decrease to approximately 1100 rpm. 3. To cancel the idle–up ...
Page 53
Driving condition load turbo- charger tempera- ture idle time (min.) before engine shutdown stop and go empty cool less than one stop and go medium one highway speeds medium warm two city traffic maximum gcwr three highway speeds maximum gcwr four uphill grade maximum gcwr hot five idle shutdown thi...
Page 54
Operating precautions avoid overheating the engine the temperature of the engine coolant (antifreeze) (a mixture of 50% ethylene-glycol and 50% water) must not exceed the normal range of the temperature gauge 240°f (116°c) with a 16 psi (110 kpa) radiator cap. Usually the engine coolant (antifreeze)...
Page 55
Do not operate the engine with low oil pressure when the engine is at normal operating temperature, the minimum oil pressures required are: idle 700 to 800 rpm 10 psi (69 kpa) full speed and load 30 psi (207 kpa) caution! If oil pressure falls to less than normal readings, shut the engine off immedi...
Page 56
Engine block heater — if equipped the engine block heater warms engine coolant and permits quicker starts in cold weather. Connect the heater cord to a ground-fault interrupter protected 110–115 volt ac electrical outlet with a grounded, three-wire exten- sion cord. The engine block heater cord is r...
Page 57
Diesel exhaust brake (engine braking) the purpose of the exhaust brake (engine braking) fea- ture is to supply negative (braking) torque from the engine. Typically, the engine braking is used for, but not limited to, vehicle towing applications where vehicle braking can be achieved by the internal e...
Page 58
The automatic transmission will downshift more aggres- sively in tow/haul mode when the exhaust brake is enabled to increase brake performance. Caution! Use of aftermarket exhaust brakes is not recom- mended and could lead to engine damage warning! Do not use the exhaust brake feature when driving i...
Page 59
Automatic exhaust brake can be enabled by pushing the exhaust brake button again anytime after the normal full exhaust brake has been turned on. The “exhaust brake indicator” in the evic will change from yellow to green when automatic exhaust brake is enabled. Pushing the exhaust brake button again ...
Page 60
Warning! (continued) • when leaving the vehicle, always remove the key fob and lock your vehicle. • never leave children alone in a vehicle, or with access to an unlocked vehicle. Allowing children to be in a vehicle unattended is dangerous for a number of reasons. A child or others could be serious...
Page 61
Key ignition park interlock this vehicle is equipped with a key ignition park inter- lock which requires the transmission to be in park before the ignition switch can be turned to the full off (key removal) position. The key fob can only be removed from the ignition when the ignition is in the full ...
Page 62
The electronically-controlled transmission provides a precise shift schedule. The transmission electronics are self-calibrating; therefore, the first few shifts on a new vehicle may be somewhat abrupt. This is a normal condition, and precision shifts will develop within a few hundred miles (kilomete...
Page 63
When parking on a hill, apply the parking brake before shifting the transmission to park, otherwise the load on the transmission locking mechanism may make it diffi- cult to move the shift lever out of park. As an added precaution, turn the front wheels toward the curb on a downhill grade and away f...
Page 64
Warning! (continued) • unintended movement of a vehicle could injure those in and near the vehicle. As with all vehicles, you should never exit a vehicle while the engine is running. Before exiting a vehicle, always apply the parking brake, shift the transmission into park, turn the engine off, and ...
Page 65
Caution! • before moving the shift lever out of park, you must turn the ignition switch from the off posi- tion to the on/run position, and also press the brake pedal. Otherwise, damage to the shift lever could result. • do not race the engine when shifting from park or neutral into another gear ran...
Page 66
Warning! Do not coast in neutral and never turn off the ignition to coast down a hill. These are unsafe practices that limit your response to changing traffic or road conditions. You might lose control of the vehicle and have a collision. Caution! Towing the vehicle, coasting, or driving for any oth...
Page 67
If the transmission temperature exceeds normal operat- ing limits, the powertrain controller will modify the transmission shift schedule and expand the range of torque converter clutch engagement. This is done to prevent transmission damage due to overheating. If the transmission becomes extremely h...
Page 68
Transmission limp home mode transmission function is monitored electronically for abnormal conditions. If a condition is detected that could result in transmission damage, transmission limp home mode is activated. In this mode, the transmission remains in fourth gear (for 68rfe transmission) or thir...
Page 69
If the transmission cannot be reset, authorized dealer service is required. Electronic range select (ers) operation the electronic range select (ers) shift control allows the driver to limit the highest available gear when the shift lever is in the drive position. For example, if you shift the trans...
Page 70
Warning! Do not downshift for additional engine braking on a slippery surface. The drive wheels could lose their grip and the vehicle could skid, causing a collision or personal injury. Screen display 1 2 3 4 5 6 d actual gear(s) allowed 1 1-2 1-3 1-4 1-5 1-6 1-6 note: to select the proper gear posi...
Page 71
• vehicle speed is sufficiently high, and • the tow/haul switch has not been activated. When to use tow/haul mode when driving in hilly areas, towing a trailer, carrying a heavy load, etc., and frequent transmission shifting oc- curs, press the tow/haul switch to activate tow/ haul mode. This will i...
Page 72
Warning! Do not use the “tow/haul” feature when driving in icy or slippery conditions. The increased engine braking could cause the rear wheels to slide, and the vehicle to swing around with the possible loss of vehicle control, which could cause an accident possi- bly resulting in personal injury o...
Page 73
Manual transmission — if equipped warning! You or others could be injured if you leave the vehicle unattended without having the parking brake fully applied. The parking brake should al- ways be applied when the driver is not in the vehicle, especially on an incline. Caution! Never drive with your f...
Page 74
Fully press the clutch pedal before shifting gears. As you release the clutch pedal, lightly press the accelerator pedal. This transmission has a “creeper” first gear which should be used to start from a standing position when carrying a payload or towing a trailer. Damage to the clutch can result f...
Page 75
Downshifting moving from a high gear down to a lower gear is recommended to preserve brakes when driving down steep hills. In addition, downshifting at the right time provides better acceleration when you desire to resume speed. Downshift progressively. Do not skip gears to avoid overspeeding the en...
Page 76
Maximum recommended downshifting speeds gear selection 6 to 5 5 to 4 4 to 3 3 to 2 2 to 1 maximum speed 68 mph (109 km/h) 50 mph (80 km/h) 32 mph (51 km/h) 19 mph (31 km/h) 10 mph ) (16 km/h caution! If you skip a gear while downshifting or downshift at too high of a vehicle speed, these conditions ...
Page 77
The “knock-over” prevents the driver from accidentally entering the reverse (r) shift area and warns the driver that they are about to shift the transmission into re- verse (r). Due to this feature, a slow shift to reverse (r) can be perceived as a high shift effort. To shift out of reverse bring th...
Page 78
Stationary mode to operate the pto in this mode the vehicle must meet the following conditions: • be in park position (vehicles equipped with automatic transmission) • pto switch has been activated • parking brake applied (vehicles equipped with manual transmission) • brake pedal must not be applied...
Page 79
The torque converter clutch (tcc) will automatically engage at engine speeds above 1,200 rpm (engine speed) in pto stationary mode. Once engaged, the tcc will remain applied and will not disengage until the engine speed falls below 1,000 rpm. Tcc engagement is desir- able for certain types of pto ap...
Page 80
• no vehicle, brake or clutch switch faults present • vehicle engine must be running • pto must be correctly installed using the vehicle provided circuits the customer may choose to use the pto while the vehicle is moving. To do so, the pto function must be activated prior to taking the vehicle out ...
Page 81
Warning! In case of engine runaway due to flammable fumes from fuel spills or turbocharger oil leaks being sucked into the engine, do the following to help avoid personal injury and/or vehicle damage: 1. Turn the ignition switch to the off position. 2. Using a co2 or dry chemical type fire extinguis...
Page 82
Warning! Do not use alcohol or gasoline as a fuel blending agent. They can be unstable under certain conditions and hazardous or explosive when mixed with diesel fuel. Diesel fuel is seldom completely free of water. To prevent fuel system trouble, drain the accumulated water from the fuel/water sepa...
Page 83
Note: • a maximum blend of 20% biodiesel meeting astm specification d-6751 may be used with your cum- mins® diesel engine. • in addition, commercially available fuel additives are not necessary for the proper operation of your cum- mins® diesel engine. • no. 1 ultra low sulfur diesel fuel should onl...
Page 84
Limitations which require that you understand and ad- here to the following requirements if you use blends of biodiesel greater then 5% but not greater than 20% (b6-b20). There are no unique restrictions for the use of b5. Use of blends greater than 20% is not approved. Use of blends greater than 20...
Page 85
Bio-diesel fuel properties – low ambient temperatures biodiesel fuel may gel or solidify at low ambient tem- peratures, which may pose problems for both storage and operation. Precautions can be necessary at low ambient temperatures, such as storing the fuel in a heated build- ing or a heated storag...
Page 86
Adding fuel – 2500/3500 diesel models 1. Open the fuel filler door. 1 — diesel exhaust fluid fill location 2 — fuel fill location 2. There is no fuel filler cap. A flapper door inside the filler pipe seals the system. 3. Insert the fuel nozzle fully into the filler pipe – the nozzle opens and holds ...
Page 87
Emergency fuel can refueling most fuel cans will not open the flapper door. A funnel is provided to open the flapper door to allow emergency refueling with a fuel can. 1. Retrieve fuel funnel from the jack kit located under the front passenger seat. Diesel fuel and def fluid filler door fuel fill fu...
Page 88
2. Insert funnel into same filler pipe opening as the fuel nozzle. 3. Ensure funnel is inserted fully to hold flapper door open. 4. Pour fuel into funnel opening. 5. Remove funnel from filler pipe, clean off prior to putting back in the jack kit. Caution! To avoid fuel spillage and overfilling, do n...
Page 89
Warning! (continued) • a fire may result if fuel is pumped into a portable container that is inside of a vehicle. You could be burned. Always place fuel containers on the ground while filling. Adding fuel – chassis cab models caution! To avoid fuel spillage and overfilling, do not “top off” the fuel...
Page 90
Fuel filler cap if the fuel filler cap is lost or damaged, be sure the replacement cap is for use with this vehicle. Caution! Damage to the fuel system or emission control sys- tem could result from using an improper fuel tank filler tube cap. A poorly fitting cap could let impuri- ties into the fue...
Page 91
If the vehicle will not start, refer to “maintenance procedures/priming if the engine has run out of fuel” in “maintaining your vehicle” for further information. Warning! Do not open the high pressure fuel system with the engine running. Engine operation causes high fuel pressure. High pressure fuel...
Page 92
Adding diesel exhaust fluid the def gauge (located on the electronic vehicle infor- mation center (evic) display) will display the level of def remaining in the tank. Refer to “electronic vehicle information center (evic)” in “understanding your instrument panel” for further information. • when the ...
Page 93
1 — diesel exhaust fluid fill location 2 — fuel fill location 2. Insert def fill adapter/nozzle into def tank filler neck. Def filler cap and fuel fill 2500/3500 models filling the def tank 4 starting and operating 91.
Page 94
Caution! • to avoid def spillage, and possible damage to the def tank from overfilling, do not “top off” the def tank after filling. • do not overfill. Def will freeze below 12 de- grees f (-11 degrees c). The def system is designed to work in temperatures below the def freezing point, however, if t...
Page 95
Diesel exhaust fluid your vehicle is equipped with a selective catalytic re- duction system in order to meet the very stringent diesel emissions standards required by the environmental pro- tection agency. Selective catalytic reduction (scr) is the first and only technology in decades to be as good ...
Page 96
The def injection system and scr catalyst enable the achievement of diesel emissions requirements; while main- taining outstanding fuel economy, drivability, torque and power ratings. Refer to “electronic vehicle information center (evic)” in “understanding your instrument panel” for system messages...
Page 97: Contents
What to do in emergencies contents 䡵 jump starting . . . . . . . . . . . . . . . . . . . . . . .96 ▫ with portable starting unit . . . . . . . . . . . . . . .99 5.
Page 98
Jump starting warning! • to prevent personal injury or damage to clothing, do not allow battery fluid to contact eyes, skin or fabrics. Do not lean over a battery when connecting jumper cables or allow cable clamps to touch each other. Keep open flames or sparks away from battery vent holes. Always ...
Page 99
Caution! (continued) yellow. If the charge indicator (if equipped) has a green dot in the center, failure to start is not due to a discharged battery and cranking system should be checked. 1. Attach one jumper cable to the positive terminal of booster battery and the other end of the same cable to t...
Page 100
Warning! • do not connect the cable to the negative post of the discharge battery. The resulting electrical spark could cause the battery to explode. • during cold weather when temperatures are below freezing point, electrolyte in a discharged battery may freeze. Do not attempt jump starting because...
Page 101
With portable starting unit there are many types of these units available. Follow the manufacturer’s instructions for necessary precautions and operation. Caution! It is very important that the starting unit operating voltage does not exceed 12 volts dc or damage to battery, starter motor, alternato...
Page 103: Maintaining Your Vehicle
Maintaining your vehicle contents 䡵 engine compartment — 6.7l diesel — six-speed 68rfe (2500/3500 models only) . . .103 䡵 engine compartment — 6.7l diesel — six-speed as69rc (3500 models only) . . . . . .104 䡵 engine compartment — 6.7l diesel (chassis cab models only) . . . . . . . . . . .105 䡵 main...
Page 104
▫ transfer case – if equipped . . . . . . . . . . . . . .131 ▫ manual transmission – if equipped . . . . . . . .132 ▫ automatic transmission – if equipped . . . . . .132 ▫ noise control system required maintenance & warranty . . . . . . . . . . . . . . . .136 䡵 fluid capacities . . . . . . . . . . ....
Page 105
Engine compartment — 6.7l diesel — six-speed 68rfe (2500/3500 models only) 1 — battery 7 — washer fluid reservoir 2 — engine coolant reservoir 8 — power steering fluid reservoir 3 — automatic transmission dipstick (if equipped) 9 — power distribution center 4 — brake fluid reservoir 10 — engine oil ...
Page 106
Engine compartment — 6.7l diesel — six-speed as69rc (3500 models only) 1 — battery 7 — washer fluid reservoir 2 — engine coolant reservoir 8 — power steering fluid reservoir 3 — automatic transmission dipstick (if equipped) 9 — power distribution center 4 — brake fluid reservoir 10 — engine oil dips...
Page 107
Engine compartment — 6.7l diesel (chassis cab models only) 1 — battery 7 — washer fluid reservoir 2 — engine coolant reservoir 8 — power steering fluid reservoir 3 — automatic transmission dipstick (if equipped) 9 — power distribution center 4 — brake fluid reservoir 10 — engine oil dipstick 5 — bat...
Page 108
Maintenance procedures the pages that follow contain the required maintenance services determined by the engineers who designed your vehicle. Besides those maintenance items specified in the fixed maintenance schedule, there are other components which may require servicing or replacement in the futu...
Page 109
Engine oil checking oil level to assure proper lubrication of your vehicle’s engine, the engine oil must be maintained at the correct level. Check the oil level at regular intervals. The best time to check the oil level is before starting the engine after it has been parked overnight. When checking ...
Page 110
Mark. The total capacity from the low mark to the high mark is 2 qts (1.9l). Caution! Overfilling or underfilling the crankcase will cause oil aeration or loss of oil pressure. This could damage your engine. Never operate the engine with oil level below the “add” mark or above the upper “safe” mark....
Page 111
The same oil change interval is to be followed for synthetic oil as for petroleum based oil. Also, synthetic oil must meet the same performance specifications as petroleum oil. Caution! Do not use chemical flushes in your engine oil as the chemicals can damage your engine. Such damage is not covered...
Page 112
Engine oil not designated by the chrysler or cummins® material standards and api cj-4 should not be used, as engine and exhaust system durability may be compro- mised. The engine oil filler cap also shows the recom- mended engine oil viscosity for your engine. For infor- mation on engine oil filler ...
Page 113
Engine air cleaner filter caution! All air entering the engine intake must be filtered. The abrasive particles in unfiltered air will cause rapid wear to engine components. The condition of the air cleaner filter is monitored by the engine control module. The “service air filter” mes- sage will disp...
Page 114
Repeats every 60 seconds, visually inspect the air filter for snow/ice build up or extreme water saturation. If the air filter is not damaged, remove all snow/ice and reinstall air filter. If the air filter is damaged, replace filter element. Note: the air filter housing contains a mass air flow sen...
Page 115
Caution! • do not drain the fuel/water separator filters when the engine is running. • diesel fuel will damage blacktop paving surfaces. Drain the filters into an appropriate container. If water is detected in the water separator while the engine is running, or while the ignition switch is in the on...
Page 116
Drain the fuel/water separator filters when the “water in fuel indicator light” is on. Within 10 minutes of vehicle shutdown, turn the engine mounted filter drain valve (located on the side of the filters) counterclockwise 1/4 turn, and turn the under body mounted filter drain valve (located on the ...
Page 117
Caution! • diesel fuel will damage blacktop paving surfaces. Drain the filter into an appropriate container. • do not prefill the fuel filter when installing a new fuel filter. There is a possibility debris could be introduced into the fuel filter during this action. It is best to install the filter...
Page 118
5. Remove lid using a socket or strap wrench. Rotate counterclockwise for removal. Remove used o-ring and discard it. 6. Remove the used filter cartridge from the housing and dispose of according to your local regulations. 7. Wipe clean the sealing surfaces of the lid and housing. 8. Install new o-r...
Page 119
Caution! • diesel fuel will damage blacktop paving surfaces. Drain the filter into an appropriate container. • do not prefill the fuel filter when installing a new fuel filter. There is a possibility debris could be introduced into the fuel filter during this action. It is best to install the filter...
Page 120
4. Close the water drain valve. 5. Remove lid using a socket or strap wrench. Rotate counterclockwise for removal. Remove used o-ring and discard it. 6. Remove the used filter cartridge from the housing and dispose of according to your local regulations. 7. Wipe clean the sealing surfaces of the lid...
Page 121
Caution! Do not engage the starter motor for more than 15 sec- onds at a time. Allow two minutes between the cranking intervals. Note: the engine may run rough until the air is forced from all the fuel lines. Warning! Do not use alcohol or gasoline as a fuel blending agent. They can be unstable unde...
Page 122
Intervention regeneration strategy – evic message process flow the cummins® diesel engine meets all epa heavy duty diesel engine emissions standards, resulting in the low- est emitting diesel engine ever produced. To achieve these emissions standards, your vehicle is equipped with a state-of-the-art...
Page 123
Have the emissions maintenance performed. Emissions maintenance may include replacing the closed crankcase ventilation (ccv) filter element. The procedure for clear- ing and resetting the ⬙perform service⬙ indicator message is located in the appropriate service information. Exhaust system – regenera...
Page 124
Exhaust service required – see dealer now regeneration has been disabled due to a system malfunc- tion. At this point the engine powertrain control module (pcm) will register a fault code, the instrument panel will display a mil light. Caution! See your authorized dealer, as damage to the exhaust sy...
Page 125
You can receive assistance in locating def in the united states by calling 866-ram-info (866-726-4636). In canada call 1–800–465–2001 (english) or 1–800–387–9983 (french) maintenance-free batteries the top of the maintenance-free batteries are perma- nently sealed. You will never have to add water, ...
Page 126
Battery blanket usage a battery loses 60% of its cranking power as the battery temperature decreases to 0°f (-18°). For the same de- crease in temperature, the engine requires twice as much power to crank at the same rpm. The use of 120 volt ac powered battery blankets will greatly increase starting...
Page 127
Engine coolant (antifreeze) from the radiator drain cock. The radiator drain cock is located in the lower radiator tank. If the cap is sealing properly, the engine coolant (antifreeze) will begin to drain from the coolant expan- sion bottle. Do not remove the coolant pres- sure cap when the cooling ...
Page 128
Caution! (continued) • do not use water alone or alcohol-based engine coolant (antifreeze) products. Do not use additional rust inhibitors or antirust products, as they may not be compatible with the radiator engine coolant and may plug the radiator. • this vehicle has not been designed for use with...
Page 129
• use only high purity water such as distilled or deion- ized water when mixing the water/engine coolant (antifreeze) solution. The use of lower quality water will reduce the amount of corrosion protection in the engine cooling system. Please note that it is the owner’s responsibility to main- tain ...
Page 130
Warning! (continued) • do not use a pressure cap other than the one speci- fied for your vehicle. Personal injury or engine damage may result. Disposal of used engine coolant used ethylene glycol-based engine coolant (antifreeze) is a regulated substance requiring proper disposal. Check with your lo...
Page 131
• if frequent engine coolant (antifreeze) additions are required, the cooling system should be pressure tested for leaks. • maintain engine coolant (antifreeze) concentration at a minimum of 50% oat coolant (conforming to ms- 12106) and distilled water for proper corrosion protec- tion of your engin...
Page 132
Brake system brake master cylinder – brake fluid level check the fluid level of the master cylinder should be checked when performing under the hood service, or immediately if the “brake system warning light” indicates system failure. The brake master cylinder has a translucent plastic reservoir. On...
Page 133
Warning! (continued) • to avoid contamination from foreign matter or moisture, use only new brake fluid or fluid that has been in a tightly closed container. Keep the master cylinder reservoir cap secured at all times. Brake fluid in a open container absorbs moisture from the air resulting in a lowe...
Page 134
Selection of lubricant refer to “fluids, lubricants, and genuine parts” in “maintaining your vehicle” for fluid specifications. Fluid level check this fluid level can be checked by removing the filler plug. The fluid level should be to the bottom edge of the filler plug hole with the vehicle in a le...
Page 135
Caution! Recommended fluid may cause deterioration in transmission shift quality, and will require more frequent fluid and filter changes. Refer to “fluids, lubricants, and genuine parts” in this section for fluid specifications. Special additives the manufacturer strongly recommends against using a...
Page 136
Use the following procedure to check the transmission fluid level properly: 1. Monitor the transmission temperature using the evic display, and operate the vehicle as required to reach the normal operating temperature. 2. Park the vehicle on level ground. 3. Run the engine at normal idle speed for a...
Page 137
Note: if it is necessary to check the transmission below the operating temperature, the fluid level should be between the two “cold” (lower) holes on the dipstick with the fluid at 60-70°f / 16-21°c for 68rfe transmis- sion, or 68-86°f / 20-30°c for as69rc transmission. Only use the cold region of t...
Page 138
Noise control system required maintenance & warranty all vehicles built over 10,000 lbs. (4 535 kg) gross vehicle weight rating and manufactured for sale and use in the united states are required to comply with the federal government’s exterior noise regulations. These vehicles can be identified by ...
Page 139
Or suspected. Proper maintenance of the entire vehicle will help the effectiveness of the noise control systems. Exhaust system inspect the entire exhaust system for leaks and damaged parts. Devices such as hangers, clamps, and u-bolts should be tight and in good condition. Damaged compo- nents, bur...
Page 140
Exhaust system • removal or rendering inoperative exhaust system components including the muffler or tailpipe. Engine cooling system • removal or rendering inoperative the fan clutch. • removal of the fan shroud. Noise emission warranty the manufacturer warrants that this vehicle as manufac- tured b...
Page 141
Maintenance log and service chart (diesel engines) noise systems maintenance chart and service log — insert month, day, year under column mileage closest to the mileage at which service was performed. Miles 7,500 15,000 22,500 30,000 37,500 45,000 52,500 60,000 kilometers 12 000 24 000 36 000 48 000...
Page 142
Noise systems maintenance chart and service log — insert month, day, year under column mileage closest to the mileage at which service was performed. Miles 67,500 75,000 82,500 90,000 97,500 105,000 112,500 120,000 kilometers 108 000 120 000 132 000 144 000 156 000 168 000 180 000 192 000 exhaust sy...
Page 143
Fluid capacities u.S. Metric fuel (approximate) 2500/3500 shortbed models 31 gallons 129 liters 2500/3500 longbed models 32 gallons 132 liters standard rear tank – chassis cab only 52 gallons 197 liters optional midship tank – chassis cab only 22 gallons 83 liters diesel exhaust fluid tank (approxim...
Page 144
Fluids, lubricants and genuine parts engine component fluid, lubricant, or genuine part engine coolant we recommend you use mopar® antifreeze/coolant 10 year/150,000 mile formula oat (organic additive technology). Engine oil in ambient temperatures below 0°f (-18°c), we recommend you use 5w-40 synth...
Page 145
Component fluid, lubricant, or genuine part crankcase ventilation filter we recommend you use mopar® ccv filter. Fuel selection use good quality diesel fuel from a reputable supplier in your vehicle. Federal law requires that you must fuel this vehicle with ultra low sulfur highway diesel fuel (15 p...
Page 146
Component fluid, lubricant, or genuine part diesel exhaust fluid mopar® diesel exhaust fluid (api certified) (def) or equivalent that has been api certified to the iso 22241 standard. Use of fluids not api certified to iso 22241 may result in system damage. You can receive assistance in locating def...
Page 147
Component fluid, lubricant, or genuine part transfer case we recommend you use mopar® bw44–44 transfer case fluid. Front and rear axle fluid (2500/3500) we recommend you use synthetic, gl-5 sae, 75w-90. Limited-slip 10.5/11.5 inch rear axles limited slip additive is not required. Front and rear axle...
Page 149: Maintenance Schedule
Maintenance schedule contents 䡵 maintenance schedule – diesel engine . . . . . . . . . . . . . . . . . . . . . . .148 ▫ oil change indicator system – cummins® diesel . . . . . . . . . . . . . . . . . . . . .148 ▫ perform service indicator – cummins® diesel . . . . . . . . . . . . . . . . . . . . .15...
Page 150
Maintenance schedule – diesel engine caution! Failure to perform the required maintenance items may result in damage to the vehicle. At each stop for fuel • check the engine oil level at least 30 minutes after a fully warmed engine is shut off. Checking the oil level while the vehicle is on level gr...
Page 151
Miles or 400 hours, whichever comes first. Failure to change the engine oil per the maintenance schedule can result in internal engine damage. For information on resetting the oil change indicator message, refer to “oil change due” under “electronic vehicle information center (evic)/evic warning lig...
Page 152
Perform service indicator – cummins® diesel your vehicle will require emissions maintenance at a set interval. To help remind you when this maintenance is due, the electronic vehicle information center (evic) will display “perform service”. When the “perform ser- vice” message is displayed on the ev...
Page 153
7,500 miles (12,000 km) or 6 months maintenance service schedule ❏ check the diesel exhaust fluid (def) tank, refill if necessary. ❏ rotate tires. ❏ lubricate front drive shaft fitting (4x4). ❏ lubricate outer tie rod ends. Odometer reading date repair order # dealer code signature, authorized servi...
Page 154
15,000 miles (24,000 km) or 12 months maintenance service schedule ❏ check the diesel exhaust fluid (def) tank, refill if necessary. ❏ rotate tires. ❏ replace engine fuel filter element. ❏ replace chassis mounted fuel filter element. ❏ lubricate front drive shaft fitting (4x4). ❏ lubricate outer tie...
Page 155
22,500 miles (36,000 km) or 18 months maintenance service schedule ❏ check the diesel exhaust fluid (def) tank, refill if necessary. ❏ rotate tires. ❏ inspect drive belt, replace if necessary. ❏ lubricate front drive shaft fitting (4x4). ❏ lubricate outer tie rod ends. ❏ inspect brake linings. ❏ ins...
Page 156
30,000 miles (48,000 km) or 24 months maintenance service schedule ❏ check the diesel exhaust fluid (def) tank, refill if necessary. ❏ rotate tires. ❏ replace engine fuel filter element. ❏ replace chassis mounted fuel filter element. ❏ lubricate front drive shaft fitting (4x4). ❏ lubricate outer tie...
Page 157
37,500 miles (60,000 km) or 30 months maintenance service schedule ❏ check the diesel exhaust fluid (def) tank, refill if necessary. ❏ rotate tires. ❏ lubricate front drive shaft fitting (4x4). ❏ lubricate outer tie rod ends. Odometer reading date repair order # dealer code signature, authorized ser...
Page 158
45,000 miles (72,000 km) or 36 months maintenance service schedule ❏ check the diesel exhaust fluid (def) tank, refill if necessary. ❏ rotate tires. ❏ inspect drive belt, replace as necessary. ❏ replace engine fuel filter element. ❏ replace chassis mounted fuel filter element. ❏ lubricate front driv...
Page 159
52,500 miles (84,000 km) or 42 months maintenance service schedule ❏ check the diesel exhaust fluid (def) tank, refill if necessary. ❏ rotate tires. ❏ lubricate front drive shaft fitting (4x4). ❏ lubricate outer tie rod ends. Odometer reading date repair order # dealer code signature, authorized ser...
Page 160
60,000 miles (96,000 km) or 48 months maintenance service schedule ❏ check the diesel exhaust fluid (def) tank, refill if necessary. ❏ rotate tires. ❏ replace engine fuel filter element. ❏ replace chassis mounted fuel filter element. ❏ lubricate front drive shaft fitting (4x4). ❏ lubricate outer tie...
Page 161
67,500 miles (108,000 km) or 54 months maintenance service schedule ❏ check the diesel exhaust fluid (def) tank, refill if necessary. ❏ rotate tires. ❏ inspect drive belt, replace as necessary. ❏ lubricate front drive shaft fitting (4x4). ❏ lubricate outer tie rod ends. ❏ inspect brake linings. ❏ in...
Page 162
75,000 miles (120,000 km) or 60 months maintenance service schedule ❏ check the diesel exhaust fluid (def) tank, refill if necessary. ❏ rotate tires. ❏ replace engine fuel filter element. ❏ replace chassis mounted fuel filter element. ❏ lubricate front drive shaft fitting (4x4). ❏ lubricate outer ti...
Page 163
82,500 miles (132,000 km) or 66 months maintenance service schedule ❏ check the diesel exhaust fluid (def) tank, refill if necessary. ❏ rotate tires. ❏ lubricate front drive shaft fitting (4x4). ❏ lubricate outer tie rod ends. Odometer reading date repair order # dealer code signature, authorized se...
Page 164
90,000 miles (144,000 km) or 72 months maintenance service schedule ❏ check the diesel exhaust fluid (def) tank, refill if necessary. ❏ rotate tires. ❏ inspect drive belt, replace as required. ❏ replace engine fuel filter element. ❏ replace chassis mounted fuel filter element. ❏ lubricate front driv...
Page 165
97,500 miles (157,000 km) or 78 months maintenance service schedule ❏ check the diesel exhaust fluid (def) tank, refill if necessary. ❏ rotate tires. ❏ lubricate front drive shaft fitting (4x4). ❏ lubricate outer tie rod ends. ❏ flush and replace power steering fluid. Odometer reading date repair or...
Page 166
105,000 miles (168,000 km) or 84 months maintenance service schedule ❏ check the diesel exhaust fluid (def) tank, refill if necessary. ❏ rotate tires. ❏ replace engine fuel filter element. ❏ replace chassis mounted fuel filter element. ❏ lubricate front drive shaft fitting (4x4). ❏ lubricate outer t...
Page 167
112,500 miles (180,000 km) or 90 months maintenance service schedule ❏ check the diesel exhaust fluid (def) tank, refill if necessary. ❏ rotate tires. ❏ inspect drive belt, replace as required. ❏ lubricate front drive shaft fitting (4x4). ❏ lubricate outer tie rod ends. ❏ inspect brake linings. ❏ in...
Page 168
120,000 miles (192,000 km) or 96 months maintenance service schedule ❏ check the diesel exhaust fluid (def) tank, refill if necessary. ❏ rotate tires. ❏ replace engine fuel filter element. ❏ replace chassis mounted fuel filter element. ❏ lubricate front drive shaft fitting (4x4). ❏ lubricate outer t...
Page 169
127,500 miles (204,000 km) or 102 months maintenance service schedule ❏ check the diesel exhaust fluid (def) tank, refill if necessary. ❏ rotate tires. ❏ lubricate front drive shaft fitting (4x4). ❏ lubricate outer tie rod ends. Odometer reading date repair order # dealer code signature, authorized ...
Page 170
135,000 miles (216,000 km) or 108 months maintenance service schedule ❏ check the diesel exhaust fluid (def) tank, refill if necessary. ❏ rotate tires. ❏ inspect drive belt, replace as required. ❏ replace engine fuel filter element. ❏ replace chassis mounted fuel filter element. ❏ lubricate front dr...
Page 171
142,500 miles (228,000 km) or 114 months maintenance service schedule ❏ check the diesel exhaust fluid (def) tank, refill if necessary. ❏ rotate tires. ❏ lubricate front drive shaft fitting (4x4). ❏ lubricate outer tie rod ends. Odometer reading date repair order # dealer code signature, authorized ...
Page 172
150,000 miles (240,000 km) or 120 months maintenance service schedule ❏ check the diesel exhaust fluid (def) tank, refill if necessary. ❏ rotate tires. ❏ replace engine fuel filter element. ❏ replace chassis mounted fuel filter element. ❏ adjust valve lash clearance. ❏ lubricate front drive shaft fi...
Page 173
Inspection and service should also be performed anytime a malfunction is observed or suspected. Retain all re- ceipts. * this maintenance is not required if belt was previously replaced. Caution! ***the manufacturer highly recommends that all cooling system service, maintenance, and repairs be perfo...
Page 175: Index
Index 8.
Page 176
Adding engine coolant (antifreeze) . . . . . . . . . . . .126 adding fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84 airbag light . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 air cleaner, engine (engine air cleaner filter) . . . .111 air filter . . . . . . . . . . . ...
Page 177
Disposal of used coolant . . . . . . . . . . . . . . . . .128 drain, flush, and refill . . . . . . . . . . . . . . . . . . .125 points to remember . . . . . . . . . . . . . . . . . . . . .128 pressure cap . . . . . . . . . . . . . . . . . . . . . . . . . .127 radiator cap . . . . . . . . . . . . . ....
Page 178
Filters engine fuel . . . . . . . . . . . . . . . . . . . . . . . . . . .112 engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . .110 engine oil disposal . . . . . . . . . . . . . . . . . . . . . .110 flashers turn signal . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 fluid c...
Page 179
Lights airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 anti-lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 brake warning . . . . . . . . . . . . . . . . . . . . . . . . . .16 check engi...
Page 180
Identification logo . . . . . . . . . . . . . . . . . . . . . .108 materials added to . . . . . . . . . . . . . . . . . . . . . .110 recommendation . . . . . . . . . . . . . . . . . . . . . . .108 synthetic . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110 viscosity . . . . . . . . . . . ...
Page 181
Tachometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 tip start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 tires pressure warning light . . . . . . . . . . . . . . . . . . . .19 torque converter clutch . . . . . . . . . . . . . . . . . . . . .70 traction con...
Page 182
Installation of radio transmitting equipment special design considerations are incorporated into this vehicle’s electronic system to provide immunity to radio frequency signals. Mobile two-way radios and telephone equipment must be installed properly by trained personnel. The following must be obser...
Page 183
R a m tr u c k chrysler group llc o w n e r ’ s m a n u a l 2 0 1 3 2013 ram truck diesel 13d241-226-aa second edition printed in u.S.A. D i e s e l s u p p l e m e n t.