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  5. Assembly & Operating Instructions

Rankam GR2264401-GS-00 Assembly & Operating Instructions

Manual is about: 5-BURNER GAS GRILL

Summary of GR2264401-GS-00

  • Page 1

    1 of 32 20170126-ver.1.0 5-burner gas grill model number: gr2264401-gs-00 / gr2264402-gs-00 / gr2264403-gs-00 assembly & operating instructions for outdoor use only  this instruction manual contains important information necessary for the proper assembly and safe use of the appliance.  read and fo...

  • Page 2: Danger

    2 of 32 20170126-ver.1.0 warnings safety labels danger: indicates an imminent hazardous situation which if not avoided will result in death or serious injury. Warning: be alert to the possibility of serious bodily injury if the instructions are not followed. Be sure to read and carefully follow all ...

  • Page 3: Warning

    3 of 32 20170126-ver.1.0 warning  this outdoor cooking gas appliance shall be used only outdoors and shall not be used in a building, garage or any other enclosed area.  this outdoor cooking gas appliance is not intended to be installed in or on boats. This appliance is not intended to be installe...

  • Page 4

    4 of 32 20170126-ver.1.0 use and installation of lp gas cylinder (propane tank) before installing: the installation must conform with local codes or, in the absence of local codes, with either the national fuel gas code, ansi z223.1/nfpa 54, natural gas and propane installation code, csa b149.1, or ...

  • Page 5: Danger

    5 of 32 20170126-ver.1.0 danger  do not connect this grill to an existing #510 pol cylinder valve with left hand threads. The type 1 valve can be identified with the large external threads on the valve outlet.  do not connect to a propane cylinder exceeding its capacity.  do not connect to a cyli...

  • Page 6

    6 of 32 20170126-ver.1.0 installing gas cylinder 1. Check that the cylinder valve is closed by turning the knob in clockwise. 2. Place the cylinder into cylinder hole and tighten the fixing bolt. Place cylinder such that the valve opening faces the left side burner in such a way that the hose is not...

  • Page 7: Caution

    7 of 32 20170126-ver.1.0 connection procedures 1. Make sure the tank valve is closed (turn valve clockwise until tight). 2. Check the tank valve to insure it has the proper external male threads. 3. Make sure all burner valves are turned off. 4. Inspect valve connections, port, and regulator assembl...

  • Page 8

    8 of 32 20170126-ver.1.0 product diagram.

  • Page 9

    9 of 32 20170126-ver.1.0 component list 1. Warming rack 2. Cooking grate 3. Flame tamer qty: 1pc qty: 3pcs qty: 5pcs 4. Grill body assembly 5. Door handle bezel 6. Left side table qty: 1pc qty: 4pcs qty: 1pc 7. Left side table panel 8. Right door assembly 9. Locking caster qty: 1pc qty: 1pc qty: 4pc...

  • Page 10

    10 of 32 20170126-ver.1.0 13. Grease collecting tray 14. Left cart side panel assembly 15. Tank heat shield qty: 1pc qty: 1pc qty: 1pc 16. Cart rack 17. Rear cart assembly 18. Bottom cart panel assembly qty: 1pc qty: 1pc qty: 1pc 19. Right cart side panel 20. Front cart assembly 21. Cart frame conne...

  • Page 11

    11 of 32 20170126-ver.1.0 hardware list item no. Item name diagram qty a phillips head screwdriver 1 b m4x10mm bolt (black) 4 c m6x12mm bolt (black) 26 d hex nut wrench 1 e m4x10mm bolt (silver) 8 f m6x12mm bolt (silver) 28 g lr6/aa battery 1 note: for bolt f, 20 pcs are stored in the hardware pack,...

  • Page 12

    12 of 32 20170126-ver.1.0 replacement part list (i).

  • Page 13

    13 of 32 20170126-ver.1.0 replacement part list (ii) part number part name part number part name 1 warming rack 2 cooking grate 3 flame tamer 4 grill body assembly 4a grill body – lid 4b grill body – thermometer 4c grill body – thermometer bezel 4d grill body – lid handle bezel 4e grill body – lid r...

  • Page 14

    14 of 32 20170126-ver.1.0 assembly procedures step 1 . Connect the front cart assembly (20) and rear cart assembly (17) with 4 pcs cart frame connecting tube (21) then secure themwith 8 pcs m6x12 bolts black (c). Do not fully tighten the bolts. Step 2 . Attach the left cart side panel assembly (14) ...

  • Page 15

    15 of 32 20170126-ver.1.0 step 3. Attach the right cart panel (19) to the cart assembly using 4 pcs m6x12 bolts black (c). Do not fully tighten the bolts. Step 4 . Attach the bottom cart panel assembly (18) to the cart assembly using 10 pcs m6x12 bolts black (c). Fully tighten all the bolts in the c...

  • Page 16

    16 of 32 20170126-ver.1.0 step 5 . I nsert the locking casters (9) into the threaded holes on the bottom of the cart assembly. Use the hex nut wrench (d) to tighten the caster by turning in clockwise until it is fully secured. Step 6 . Lock all 4 locking casters to prevent the unit moving by steppin...

  • Page 17

    17 of 32 20170126-ver.1.0 step 7 . Attach the left door assembly (23) and right door assembly (8) to the cart assembly using 8 pcs m4x10 bolts silver (e). Remark: do not tighten the bolts until all the holes on the hinges are aligned and match with the cart assembly. Then fully tighten all the bolts...

  • Page 18

    18 of 32 20170126-ver.1.0 step 9 . Attach the tank heat shield (15) to the cart assembly using 4 pcs m4x10 bolts black (b). Fully tighten all the bolts in the cart assembly. Step 10 . This step needs two people to complete! Keep all 4 pcs caster locked. Install 4 pcs of m6x12mm bolts silver (f) on t...

  • Page 19

    19 of 32 20170126-ver.1.0 step 11 . Attach the right side table panel (11) to the right side table assembly (10) using 2 pcs m6x12mm bolts silver (f). Step 12 . Loosen 4 pcs pre-attached bolts m6x12mm bolts silver (f) on the right side of the grill body and adjust to 3/16” clearance as shown. Positi...

  • Page 20

    20 of 32 20170126-ver.1.0 step 13 : attach the left side table panel (7) to the left side table (6) using 2 pcs m6x12mm bolts silver (f). Step 14 : loosen 4 pcs pre-attached bolts m6x12mm bolts silver (f) on the left side of the grill body and adjust to 3/16” clearance as shown. Position the holes o...

  • Page 21

    21 of 32 20170126-ver.1.0 step 15: slide the grease collecting tray (13) into the holding bracket at the bottom of the grill body. Be sure the handle is facing outward. Step 16: slide the grease cup (12) into the holding bracket at the bottom of the drip tray. Be sure the handle is facing outward..

  • Page 22

    22 of 32 20170126-ver.1.0 step 17: place the warming rack (1), cooking grates (2), flame tamers (3) on the grill as shown. Step 18. Install a lr6/aa battery (g) into the igniter. Make sure the positive polarity of the battery pointing towards the igniter cap..

  • Page 23

    23 of 32 20170126-ver.1.0 step 19. Your unit is fully assembled! Make sure to read and follow the instruction manual before using this appliance..

  • Page 24: Warning

    24 of 32 20170126-ver.1.0 leak test general although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas tightness check must be performed at the installation site due to possible mishandling in shipment, or excessive pressure unknowingly being applied t...

  • Page 25: Warning

    25 of 32 20170126-ver.1.0 3. If a leak is present, immediately turn off the gas supply and tighten the leaky fittings. 4. Turn the gas back on and recheck. 5. Should gas continue to leak from any of the fittings, turn off the gas supply and contact customer service department at (888) 837-1380, 8 a....

  • Page 26: Danger

    26 of 32 20170126-ver.1.0 6. If ignition does not occur in 5 seconds, turn the burner control knob off, wait 5 minutes to allow gas to dissipate. Repeat the lighting procedure. 7. Repeat above steps to light each burner individually. 8. To turn burners off, turn the control knobs clockwise until the...

  • Page 27: Caution

    27 of 32 20170126-ver.1.0 flame characteristics this procedure outlines how to check for proper burner flame characteristics. Burner flames should be blue and stable with little yellow tips, with no excessive noise, or lifting. If the flame is yellow, it indicates insufficient air. If the flame is n...

  • Page 28: Warning

    28 of 32 20170126-ver.1.0 spiders and small insects occasionally spin webs or make nests in the grill burner tubes during transit and warehousing. These webs can lead to gas flow obstruction that could result in a fire in and around burner tubes. This type of fire is known as flashback and can cause...

  • Page 29

    29 of 32 20170126-ver.1.0 main burner replacement 1. Remove the flame tamer. 2. Remove the burner cotter pin as shown. 3. Remove the burner fixing pin. 4. Remove the burner from the grill body. Step 2 step 4 to reinstall the main burners: 1. Insert the burner into the burner valve. 2. Firmly seat th...

  • Page 30

    30 of 32 20170126-ver.1.0 properly install the burner firmly seat the valve orifice into the burner tube. Make sure the valve orifice is inserted straightly into the burner tube. Burner flames will be yellow, with excessive noise, lifting or flash back if the burner is not installed properly..

  • Page 31

    31 of 32 20170126-ver.1.0 trouble shooting problem: possible causes: corrective actions: burner will not light 1. Lp cylinder fuel is used up. 2. Electrode tip not in proper position. 3. Burner may not be properly seated. 4. Burner may be obstructed. 5. Cylinder valve may be closed. 6. Regulator is ...

  • Page 32

    32 of 32 20170126-ver.1.0 limited warranty 1. Manufacturer warrants this product to be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase, provided claims are submitted, in w...