Ransburg 77070-33 Service Manual

Summary of 77070-33

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    Service manual cp-08-01 cp-08-01 cp-08-01 cp-08-01 cp-08-01 november - 2008 model: 77070-33 model: 77070-33 model: 77070-33 model: 77070-33 model: 77070-33 impor impor impor impor import t t t tant ant ant ant ant: before using this equipment, : before using this equipment, : before using this equip...

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    Cp-08-01 archive.

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    Cp-08-01 contents contents contents contents contents 9040 classic hv power supply - contents safety: safety: safety: safety: safety: safety precautions........................................................................................................... Hazards / safeguards.......................

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    Cp-08-01 safety precautions safety precautions safety precautions safety precautions safety precautions before operating, maintaining or servicing any itw ransburg coating system, read and understand all of the technical and safety literature for your itw ransburg products. This manual contains info...

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    Cp-08-01 9040 classic hv power supply - safety 2 2 2 2 2 spray area spray area spray area spray area spray area fire hazard improper or inadequate operation and maintenance procedures will cause a fire hazard. Protection against inadvertent arcing that is capable of causing fire or explosion is lost...

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    Cp-08-01 9040 classic hv power supply - safety 3 3 3 3 3 a r e a a r e a a r e a a r e a a r e a tells where hazards may occur. H a z a r d h a z a r d h a z a r d h a z a r d h a z a r d tells what the hazard is. S a f e g u a r d s s a f e g u a r d s s a f e g u a r d s s a f e g u a r d s s a f ...

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    Cp-08-01 4 4 4 4 4 9040 classic hv power supply - safety a r e a a r e a a r e a a r e a a r e a tells where hazards may occur. H a z a r d h a z a r d h a z a r d h a z a r d h a z a r d tells what the hazard is. S a f e g u a r d s s a f e g u a r d s s a f e g u a r d s s a f e g u a r d s s a f ...

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    Cp-08-01 9040 classic hv power supply - safety 5 5 5 5 5 a r e a a r e a a r e a a r e a a r e a tells where hazards may occur. H a z a r d h a z a r d h a z a r d h a z a r d h a z a r d tells what the hazard is. S a f e g u a r d s s a f e g u a r d s s a f e g u a r d s s a f e g u a r d s s a f ...

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    Cp-08-01 6 6 6 6 6 9040 classic hv power supply - safety n o t e s n o t e s n o t e s n o t e s n o t e s archive.

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    Cp-08-01 introduction introduction introduction introduction introduction 9040 classic hv power supply - introduction 7 7 7 7 7 specifica specifica specifica specifica specifications tions tions tions tions physical physical physical physical physical height: height: height: height: height: 156mm (6...

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    Cp-08-01 8 8 8 8 8 9040 classic hv power supply - introduction figure 1: 9040 classic high voltage power supply features figure 1: 9040 classic high voltage power supply features figure 1: 9040 classic high voltage power supply features figure 1: 9040 classic high voltage power supply features figur...

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    Cp-08-01 inst inst inst inst installa alla alla alla allation tion tion tion tion loca loca loca loca location tion tion tion tion install the 9040 classic high voltage power supply in an area outside the hazardous location, where it will be protected from the possibility of environmental intrusion,...

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    Cp-08-01 9040 classic hv power supply - installation 1 0 1 0 1 0 1 0 1 0 input connections input connections input connections input connections input connections plug the ac line cord into a properly grounded ac outlet. External external external external external connections connections connection...

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    Cp-08-01 9040 classic hv power supply - installation 1 1 1 1 1 1 1 1 1 1 3. Using a small blade screwdriver, remove the factory installed test jumper from 1tb-l1to 1tb- l2. 4. Route exhaust fan and conveyor interlock (supplied by user) wiring through the external wiring grommet on the side of the po...

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    Cp-08-01 9040 classic hv power supply - installation 1 2 1 2 1 2 1 2 1 2 3. Remove the factory installed jumper from 1tb- 5 to 1tb-6 and replace with contact wires of the external reset device. The external reset device the external reset device the external reset device the external reset device th...

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    Cp-08-01 9040 classic hv power supply - operation 1 3 1 3 1 3 1 3 1 3 opera opera opera opera operation tion tion tion tion figure 3: operating controls figure 3: operating controls figure 3: operating controls figure 3: operating controls figure 3: operating controls > the user must must must must ...

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    Cp-08-01 9040 classic hv power supply - operation 1 4 1 4 1 4 1 4 1 4 theor theor theor theor theory y y y y of opera of opera of opera of opera of operation tion tion tion tion line voltage (90-264 vac) is applied to input terminals 8pl-1 and 8pl-2 of power supply 1sup through the user supplied exh...

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    Cp-08-01 9040 classic hv power supply - operation 1 5 1 5 1 5 1 5 1 5 high v high v high v high v high voltage safety circuit oltage safety circuit oltage safety circuit oltage safety circuit oltage safety circuit the 9040 printed circuit board (pcb) contains a safety circuit that prevents high volt...

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    Cp-08-01 9040 classic hv power supply - maintenance 1 6 1 6 1 6 1 6 1 6 n o t e s n o t e s n o t e s n o t e s n o t e s archive.

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    Cp-08-01 maintenance maintenance maintenance maintenance maintenance routine preventive routine preventive routine preventive routine preventive routine preventive maintenance maintenance maintenance maintenance maintenance in general, little maintenance is necessary to ensure proper operation. Howe...

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    Cp-08-01 ground t ground t ground t ground t ground test procedure est procedure est procedure est procedure est procedure equipment required: equipment required: equipment required: equipment required: equipment required: - ohmmeter (to measure resistance) if shocks or sparks are noticed at any poi...

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    Cp-08-01 1 9 1 9 1 9 1 9 1 9 9040 classic hv power supply - maintenance equipment required: equipment required: equipment required: equipment required: equipment required: - test resistor (16688-01) - current meter (76652-02) 1. Turn ac power to the power supply off off off off off. 2. Remove the hi...

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    Cp-08-01 9040 classic hv power supply - maintenance 2 0 2 0 2 0 2 0 2 0 figure 6: current output test figure 6: current output test figure 6: current output test figure 6: current output test figure 6: current output test bench t bench t bench t bench t bench testing esting esting esting esting equi...

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    Cp-08-01 2 1 2 1 2 1 2 1 2 1 9040 classic hv power supply - maintenance replacement replacement replacement replacement replacement procedures procedures procedures procedures procedures before making replacements, check for defective wiring or connections between the affected components. If there i...

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    Cp-08-01 9040 classic hv power supply - maintenance 2 2 2 2 2 2 2 2 2 2 3. Press panel retaining clips on top and bottom of switch 1sw together and push switch out of panel from the inside. 4. Press new switch (see "parts identification" section of this manual for part number) into panel opening wit...

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    Cp-08-01 2 3 2 3 2 3 2 3 2 3 9040 classic hv power supply - maintenance > because the high voltage multiplier contains energy storage components that can cause serious shock injury, it is not field repairable. Warranty will be voided if the high voltage multiplier seal is broken. If the high voltage...

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    Cp-08-01 9040 classic hv power supply - maintenance 2 4 2 4 2 4 2 4 2 4 main pc board main pc board main pc board main pc board main pc board 1. Ensure power supply is unplugged from ac outlet and open cabinet door. 2. Disconnect plugs 6pl, 7pl, and 9pl (see figure 7). 3. Remove two (2) screws from ...

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    Cp-08-01 2 5 2 5 2 5 2 5 2 5 9040 classic hv power supply - maintenance n o t e s n o t e s n o t e s n o t e s n o t e s 5. Install new 1sup power supply (see "parts identification" section of this manual for part numbers) using the four (4) cover plate standoffs. Ensure larger terminal strip (10pl...

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    Cp-08-01 9040 classic hv power supply - maintenance 2 6 2 6 2 6 2 6 2 6 troubleshooting guide troubleshooting guide troubleshooting guide troubleshooting guide troubleshooting guide ac power on ac power on ac power on ac power on ac power on indicator (green indicator (green indicator (green indicat...

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    Cp-08-01 2 7 2 7 2 7 2 7 2 7 9040 classic hv power supply - maintenance no kv output at no kv output at no kv output at no kv output at no kv output at spray applicator spray applicator spray applicator spray applicator spray applicator and high voltage and high voltage and high voltage and high vol...

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    Cp-08-01 9040 classic hv power supply - maintenance 2 8 2 8 2 8 2 8 2 8 figure 7: troubleshooting figure 7: troubleshooting figure 7: troubleshooting figure 7: troubleshooting figure 7: troubleshooting archive.

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    Cp-08-01 2 9 2 9 2 9 2 9 2 9 9040 classic hv power supply - maintenance figure 8: 77070-33 classic high voltage power supply block diagram figure 8: 77070-33 classic high voltage power supply block diagram figure 8: 77070-33 classic high voltage power supply block diagram figure 8: 77070-33 classic ...

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    Cp-08-01 9040 classic hv power supply - maintenance 3 0 3 0 3 0 3 0 3 0 n o t e s n o t e s n o t e s n o t e s n o t e s archive.

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    Cp-08-01 figure 9: 9040 classic high voltage power supply - parts diagram figure 9: 9040 classic high voltage power supply - parts diagram figure 9: 9040 classic high voltage power supply - parts diagram figure 9: 9040 classic high voltage power supply - parts diagram figure 9: 9040 classic high vol...

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    Cp-08-01 9040 classic hv power supply - parts identification 3 2 3 2 3 2 3 2 3 2 1 pc board and heat sink assembly: pc board and heat sink assembly: pc board and heat sink assembly: pc board and heat sink assembly: pc board and heat sink assembly: 77122-33 for 77070-33 automatic applicator 2 high vo...

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    Cp-08-01 9040 classic hv power supply - parts identification 3 3 3 3 3 3 3 3 3 3 9040 classic high vol 9040 classic high vol 9040 classic high vol 9040 classic high vol 9040 classic high volt t t t tage power suppl age power suppl age power suppl age power suppl age power supply y y y y - - - - - ac...

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    Cp-08-01 9040 classic hv power supply - parts identification 3 4 3 4 3 4 3 4 3 4 n o t e s n o t e s n o t e s n o t e s n o t e s archive.

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    Cp-08-01 9040 classic hv power supply - warranty policies w w w w warranty arranty arranty arranty arranty policies policies policies policies policies 3 5 3 5 3 5 3 5 3 5 limited w limited w limited w limited w limited warranty arranty arranty arranty arranty itw ransburg will replace or repair wit...

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    Cp-08-01 archive.

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    Form no. Cp-08-01 litho in u.S.A. 11/08 © 2008 illinois tool works inc. All rights reserved. Models and specifications subject to change without notice. Manufacturing manufacturing manufacturing manufacturing manufacturing 1910 north wayne street angola, indiana 46703-9100 telephone: 260/665-8800 fa...