Rasmussen CHILLBUSTER 5 Owner's manual

Manual is about: Decorative Vented/Unvented Gas Log Set General Assembly, Installation, and Operation Instructions

Summary of CHILLBUSTER 5

  • Page 1

    1 the gas log company chillbuster 5 decorative vented/unvented gas log set general assembly, installation, and operation instructions last printed 4/27/2010 12:38 12028 e. Philadelphia st. Whittier, ca california 90601 u.S.A. Www.Rasmussen.Biz owner’s manual rev: c5-0410 attention! Read instructions...

  • Page 2

    2 carbon monoxide poisoning may lead to death when used without fresh air, decorative gas appliances may give off carbon monoxide, an odorless, colorless, poisonous gas. Some people, pregnant women, persons with heart or lung disease, anemia, persons under the influence of alcohol and persons who li...

  • Page 3

    3 29 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● 1 2 3 4b ● 6 7 9 8 10 11 12 13 ● 16 17 18 ● ● 15 15 15 26 27 ● 4a 5 parts list required tools and materials adjustable wrench and pipe wrench. Pipe sealing compound is required if fittings not already pre-threaded with teflon tape to prevent gas leaks. Do not u...

  • Page 4

    4 40 30 39 45 44 43 47 46 38 33 32 35 42 36 37 34 31 48 49 logs and accessories 30. Hf18 front log (h7) 31. Hf18 rear log (h6) 32. Hf18 left middle log (h9) 33. Hf18 right middle log (h11) 34. Hf 24 front log (h1) 35. Hf24 rear log (h5) 36. Hf24 left middle log (h2) 37. Hf24 right middle log (h3) 38...

  • Page 5

    5 this heater shall not be installed in a “confined” space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air. Calculations to determine confined or unconfined space: 1. Determine number or rooms (including adjoining rooms with odorless passage...

  • Page 6

    6 for our example, we have chosen to add to our total volume of the space by removing the door to an adjoining study and increasing our maximum supportable btu/hr by the volume of the additional room. The new “space” calculations, including the additional adjoining room are: living room/dining room ...

  • Page 7

    7 if you cannot meet these minimum clearances you must operate the appliance as a vented appliance with chimney flue damper open. (see notes regarding vented installation on following page) 10” 8” 6” 2.5” .75” *standard fireplace hood with a minimum 4 inch horizontal projection horizontal projection...

  • Page 8

    8 leak test procedures warning: do not use an open flame to test leaks! Create a mixture of equal parts soap and water. Apply to all the joints of the pipe fittings from the gas supply to the burner. Turn on the gas supply valve for no longer than 3-5 seconds. If bubbles appear in the soap solution ...

  • Page 9

    9 step two: burner installation and gas supply connection 1. Insure that the gas supply to the fireplace is turned off and verify correct gas type and proper gas pressures. 2. Thread 1/2” fip x 3/8” flared elbow (figure 3a) onto the gas supply pipe (figure 3b) and wrench tighten. 3. Place rear log o...

  • Page 10

    10 2. Left middle log: align left middle log guide groove (figure 8a) over the left guide plate (figure 8b) and position log between the middle burner and rear burner as shown in figure 9. 3. Right middle log: align right middle log (figure 10a) guide groove over right guide plate (figure 10b) and p...

  • Page 11

    11 warning: failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this heater may result in property damage or personal injury. Figure 14 ● 4. Rear log: replace rear log aligning guide grooves to each end of the rear burner as done in...

  • Page 12

    12 log locator pins for; h14 s25 d7 figure 17 step four: hf18 top log and receiver placement 6. Top logs using the log locator holes and pins, place the large center log (s25) onto the center pin on the rear log (figures 16 and 17). Place the small center log (h13) onto the pin on the large center l...

  • Page 13

    13 right guide plate right middle log a) middle burner front burner figure 25 a) right middle log guide groove b) right guide plate c) pilot figure 24 a) left middle log guide groove b) left guide plate figure 22 left middle log left guide plate rear burner middle burner figure 23 step four: hf24 lo...

  • Page 14

    14 figure 26 4. Rear log: replace rear log aligning guide grooves to each end of the rear burner as done in step 2 installation (figure 26). Position between the rear bracket and rear burner (figure 27). Note: thinner, less densely packedpieces of ember material will enhance the overall glowing embe...

  • Page 15

    15 log locator pins for; h14 s25 d7 figure 31 step four: hf24 top log and receiver placement h14 h13 d7 s25 6. Top logs using the log locator holes and pins, place the large center log (s25) onto the center pin on the rear log (figures 30 and 31). Place the small center log (h13) onto the pin on the...

  • Page 16

    16 step four: hf30 log placement a) right middle log guide groove c) pilot grate teeth 2. Left middle log: align left middle log guide groove (figure 36a) over the left guide plate (figure 36b) and position log between the center burner and rear burner as shown in figure 37. C) front log left guide ...

  • Page 17

    17 step four: hf30 log placement and pan medium figure 40 ● 4. Rear log: replace rear log aligning guide grooves to each end of the rear burner as done in step 2 installation. (figure 40) position between the rear bracket and rear burner (figure 41). Note: thinner, less densely packedpieces of ember...

  • Page 18

    18 log locator pins for; c10 s25 h15 c10 d7 h15 figure 44 h13 s25 7. Top logs (30 inch models) align the log locator hole on the large middle top log (s25) with the center log locator pin on the rear log (h4) (figures 44a and d). Next, place the rear left top log (c10) (figure 44d) over the left pin...

  • Page 19

    19 air intake port piezo sparker thermocouple tip pilot tube b) natural gas pilot assembly (ods-cn-n) air intake port piezo sparker thermocouple tip a) propane pilot assembly (ods-cn-p) pilot tube propane thermocouple air intake port b) natural gas pilot assembly (ods-rop-n) pilot tube piezo sparker...

  • Page 20

    20 vented models important! Chimney damper must be wide open! The flue must vent all products of combustion. Damper and glass doors must be fully open before lighting or burning for proper ventilation and to prevent heat damage to valve. Note: the “easy” safety valve has complete control of gas to t...

  • Page 21

    21 important ! Things to remember; important! • solid fuels shall not be burned in a fireplace where a decorative gas appliance is installed. • a fireplace screen must be in place when the appliance is operating and, unless other provisions for combustion air are provided the screen shall have an op...

  • Page 22

    22 blue blue and yellow normal operating characteristics each and every chillbuster™ that leaves the factory is quality checked to ensure compliance with ourcertification. This check includes an operational test to ensure both satisfactory combustion and proper operation. Each installation site for ...

  • Page 23

    23 note—the installation of appliances in a manufactured home (u.S. Only) or mobile home installation must conform with the standard can/csa z240 mh, mobile housing, in canada, or with the manufactured home construction and safety standard, title 24 cfr, part 3280, in the united states, or when such...

  • Page 24: Consumer Record Card

    24 limited warranty: rasmussen iron works inc, 12028 e. Philadelphia street, whittier california, u.S.A., warrants this gas fire set and accessories against defects in materials and workmanship, and suitable for a par- ticular purpose, for a period of: (1) object casting - all logs are guaranteed ag...