1. DL manuals
  2. Rayburn
  3. Cookers
  4. 600K
  5. Servicing Instructions

Rayburn 600K Servicing Instructions

Summary of 600K

  • Page 1

    05/14a eins 515877 please read these instructions before servicing this appliance 600k/700k servicing instructions desn 515618 desn 516825 for use in gb & ie remember, when replacing a part on this appliance, use only spare parts that you can be assured conform to the safety and performance specific...

  • Page 2: Contents

    Contents section contents page consumer protection 3 health & safety 3 introduction 4 service schedule 4 burner removal preparation 5 burner access 5 burner removal 6 cleaning oven & hotplate flueway cleaning 7 burner servicing introduction 8 burner nozzle removal 8 burner nozzle replacement 8 photo...

  • Page 3

    Consumer protection as responsible manufacturers we take care to make sure that our products are designed and constructed to meet the required safety standards when properly installed and used. Important notice: please read the accompanying warranty any alteration that is not approved by aga could i...

  • Page 4

    To ensure the best performance from your rayburn. It should be serviced once a year; preferably at the start of the heating season. This appliance must be commissioned by a competent engineer, such as oftec approved. Failure to install and maintain the appliance correctly could lead to prosecution. ...

  • Page 5: Burner Removal

    Warning: before removing service access covers or the oil burner ensure that all electrical supplies to the appliance have been isolated. The burners can be removed without disconnecting the oil supply pipe. However if the filters are being cleaned or a pressure gauge fitted to the pump then the oil...

  • Page 6: Burner Removal

    Important: during burner removal care must be taken not to damage the ceramic fibre insulation. See figs 2 & 3 flexihead 1. Using a 13mm spanner, unscrew top securing bolt and remove the horseshoe clamp. 2. Withdraw the burner head. Body 1. Using a 10mm spanner remove 2 baseplate securing screws. 2....

  • Page 7: Cleaning

    See fig. 4 & 4a 1. Remove the top oven door and place in a safe position. (rayburn 600k only) . 2. Remove side and base access doors (complete with gaskets) using hex. Driver. 3. Thoroughly clean top, side and base flueways through access apertures with brush. 4. Remove all debris with vacuum cleane...

  • Page 8: Burner Servicing

    S see fig. 5 to remove blast tube, slacken two grub screws, pull forward. See fig. 6 1. Remove two socket head screws. 2. Remove head assembly complete. 3. Disconnect ignition leads. 4. Remove ignitor assembly, by removing countersunk screw and clamp. 5. Unscrew nozzle from its holder with a correct...

  • Page 9: Burner Servicing

    See fig. 8 withdraw photo electric cell from the burner head. Clean pec sensing end with a soft brush taking care not to scratch the light sensitive body. Re-insert pec taking care to insert the correct way round. Should the cell show signs of distortion or cracking, replacement will be necessary. S...

  • Page 10: Oil Pump Servicing

    To carry out servicing on the oil pump. Turn off the oil line isolating valve near to the appliance. See fig. 10 1. A container must be put under the pump to catch any oil when starting to clean the oil pump strainer. 2. Remove 4 socket head screws. 3. Remove filter 4. Wash with clean kerosene. 5. R...

  • Page 11: Re-Commissioning

    See fig. 15 disconnect the flexible oil pipe line at the pump inlet, open the stop valve slowly and run off some of the oil into a receptacle to establish an air free supply to the pump. Re- make the connection oil tight and leave valve open. Remove the bleed screw from the manifold and fit an oil p...

  • Page 12: Re-Commissioning

    See fig. 13 & 13a switch on cooker burner. After 15 minutes of the cooker burner running, lift up the rh insulating cover and remove the countersunk headed screw in the hotplate. Insert the sensing end of a portable indicator to check the co 2 (carbon dioxide) level. Adjust the cooker burner air int...

  • Page 13

    See fig. 14 follow instructions in sections burner access, steps 1-3 and burner removal. 1. Isolate electric supply. 2. Remove 3-pin plug. 3. Remove solenoid plug. 4. Disconnect oil pipe. 5. Undo 2 screws and remove snorkel. 6. Remove 4 countersunk screws from fan case and split the case. 7. Remove ...

  • Page 14

    See fig. 16 follow instructions in sections burner access, steps 1 to 3 and burner removal. 1. Remove both ht leads from ignitor. 2. Remove mains plug from ignitor. 3. Remove earth screw. 4. Remove 2 ignitor securing screws. 5. Remove ignitor. 6. Fit new ignitor, re-assemble in reverse order. See fi...

  • Page 15

    See fig. 18 follow instructions in section burner access, steps 1 to 3. 1. Undo centre fixing screw. 2. Gently pull control box away from base. 3. Fit new control box, re-assemble in reverse order. See fig. 19 follow instructions in section burner access, steps 1 to 3. 1. Withdraw pec from burner he...

  • Page 16

    See fig. 20 follow instructions in section burner access, steps 1 to 3 and burner removal. 1. Isolate fuel supply. 2. Disconnect flexible hose (this must be replaced annually). 3. Remove solenoid plug. 4. Remove feed pipe. 5. Slacken three securing screws and remove pump. 6. Check drive, replace if ...

  • Page 17: Replacement Of Parts

    Before removing service access covers ensure that all electrical access to the appliance has been switched off (switch off and remove plug). See fig. 21 1. Remove the controls door and place in a safe position, (rayburn 600k only) . 2. Remove thermostat control knob. 3. Remove the 2 cover panel fixi...

  • Page 18: Replacement Of Parts

    18 fig. 23 desn 515891 replacement of parts (electrical controls).

  • Page 19: Fault Finding

    19 fault finding fig. 24 rayburn 600/700k wiring diagram 111mb self contained control.

  • Page 20: Fault Finding

    20 fault finding fig. 25 rayburn 600/700k cooker only wiring diagram 111mb for individual satronic boxes.

  • Page 21: Fault Finding

    Burners check that the burner has not gone to lock-out. Causes of lock-out can be: l no ignition, ignition electrode incorrectly positioned, insulation cracked, spark generator fault. L no oil supply. L poor combustion. L photo electric cell incorrectly positioned, cracked or needs cleaning. L live ...

  • Page 22: Fault Finding

    Error table in the next tables a description of the different errors is given. Errors can be divided into two groups. Blocking errors will disappear when error is gone, and non-volatile locking errors can only be reset by the reset button. A blocking error is indicated with an ‘e’ prior to the error...

  • Page 23: Fault Finding

    Fault finding cooker burner (control box type - dko 970) information system the information system communicates with the outside world using a led (the used flash-code is similar to the morse code). The messages are optically transmitted by flashing appropriately a led. Using an (optional) additiona...

  • Page 24: Fault Finding

    Cooker burner (control box type - dko 970) in case of failure the led is permanently illuminated. Every 10 seconds the illumination is interrupted by a flash code which indicates the cause of the error. Therefore the following sequence is performed which is repeated as long as the unit is not reset....

  • Page 25: Fault Finding

    Fault finding 25 cooker burner (control box type dko 970n) - information system the information system is microprocessor based and reports on all aspects of burner control box operation and flame supervision. It informs continuously about the actual programming sequence the unit is just performing. ...

  • Page 26: Fault Finding

    Fault finding 26 fig. 27a desn 516838.

  • Page 27: Fault Finding

    27 fault finding.

  • Page 28: Fault Finding

    28 fault finding high smoke numbers oil smells incorrect combustion settings re-adjust to installation instructions air intake blocked check air inlet to burner nozzle fault replace nozzle fumes on start up down draught check with gauge oil soaked hearth burner fault oil leaks at pipe fittings take ...

  • Page 29

    29.

  • Page 30

    30

  • Page 31

    31.

  • Page 32

    For further advice or information contact your local distributor/stockist with aga rangemaster’s policy of continuous product improvement, the company reserves the right to change specifications and make modifications to the appliance described at any time. Manufactured by aga rangemaster station ro...