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  4. 660
  5. Installation Instructions Manual

Rayburn 660 Installation Instructions Manual

Other manuals for 660: Service Manual, User Instructions
Manual is about: floor standing combined cooker and central heating boiler.

Summary of 660

  • Page 1

    12/15 eins 516257 please read these instructions before installing this appliance installation instructions for use in gb & ie remember, when replacing a part on this appliance, use only spare parts that you can be assured conform to the safety and performance specification that we require. Do not u...

  • Page 2: Contents

    Contents section contents page consumer protection 3 health & safety 3 appliance specification - 680kcd c/f 4 appliance specification - 780kcd c/f 5 technical data 6 site requirements introduction 7 regulations 7 location 8 oil pipe line 9 oil storage 9 flue system 10 typical chimney installation 11...

  • Page 3

    Consumer protection as responsible manufacturers we take care to make sure that our products are designed and constructed to meet the required standards when properly installed and used. Important notice: please read the accompanying warranty any alteration that is not approved by aga could invalida...

  • Page 4

    4 boiler water connections flow (one) rp 1 (1in. Bsp int) return (one) rp 1 (1in. Bsp int) both connections are located towards the rear edge of the appliance l.H. Side panel. Oil inlet 10mm copper to connect to the lh side panel electrical supply 230v~50hz 270w 3 amp fused flue outlet 125mm co 2 % ...

  • Page 5

    Boiler water connections flow (one) rp 1 (1in. Bsp int) return (one) rp 1 (1in. Bsp int) both connections are located towards the rear edge of the appliance l.H. Side panel. Oil inlet 10mm copper to connect to the lh side panel electrical supply 230v~50hz 270w 3 amp fused flue outlet 125mm co 2 % - ...

  • Page 6: Technical Data

    Technical data 6 boiler burner burner nozzle (us g/h) 0.65 @ 80°eh 0.35 @ 80°s 10 (145) 24 15.0 8.5 (125) 42.5 25 24 oil pressure bar (psi) oil burning rate cc/m heat input kw boiler output kw 680/780kcd c/f cooker burner.

  • Page 7: Site Requirements

    The rayburn is a floor standing combined cooker and central heating boiler. It gives independent operation of space heating, domestic hot water and cooking. The appliance is fired by two independent pressure jet oil burners. Either burner can be independently operated under the programmer control if...

  • Page 8: Site Requirements

    Fig. 2 appliance hearth: the surface temperature of the floor below the appliance does not exceed 100°c. The constructional hearth described in section j does not apply. However, this appliance must be installed on a solid floor of incombustible material which is capable of supporting the total weig...

  • Page 9: Site Requirements

    The oil supply connection between the storage tank and the oil pipe should be run in copper pipe with a minimum diameter of 10mm. Galvanised pipes and fittings should not be used. Annealed copper pipe is preferred with a flare type manipulative fittings. Capillary fittings with soft solder should no...

  • Page 10: Site Requirements

    The flue system must be installed with the regulations in force. Maximum flue gas temperature 250°c (both burners on) minimum flue gas temperature 125°c (boiler burner on only) chimney termination all chimneys should terminate at least 600mm above the roof level in accordance with current building r...

  • Page 11: Site Requirements

    11 site requirements typical chimney installation 125 t/flex screw type terminal part no. 4048125 brick chimney 125 dia tecnoflex stainless steel flexi pipe part no. Tpbxx125 125 prima plus 125 t/flex screw type adaptor part no. S0e3125125 tecno flex system all parts available through recommended sc...

  • Page 12: Site Requirements

    Typical external flue system 45° bend structural wall band with extension wall band trim collar single to twin wall adapter for ‘eco icid’ flue system standard pipe lengths wall sleeve 450mm length with inspection door supplied with cooker cooker in position against wall eco icid stainless/steel twi...

  • Page 13: Site Requirements

    The appliance can only be installed in a room which meets the ventilation regulations in force. But, in any event the room must have a permanent vent of minimum free air area, see below: important: the louvered air intake at the bottom front of this appliance must be kept clear of any obstructions. ...

  • Page 14: Site Requirements

    Flow and return pipework between cooker and zone valves must be 28mm diameter minimum. Space and water heating should be in accordance with the relevant recommendations of bs 5410: part 1. In a combined central heating and domestic hot water system, the hot water storage vessel must be of the indire...

  • Page 15: Site Requirements

    Wiring external to the appliance must be installed in accordance with current national wiring regulations and any local regulations which apply. The appliance is supplied for 230 volt ~ 50 hz 270w a fuse rating of 3 amps. The method of connection to the mains supply should facilitate complete isolat...

  • Page 16: Site Requirements

    16 site requirements fig. 6 680kcd c/f 780kcd c/f rayburn 600/700 wiring 111mb for independent satronic boxes.

  • Page 17: Installation Requirements

    The appliance is floor mounted. The space in which the appliance is to be fitted must have the following minimum dimensions. Between wall or unit and lh side of appliance - 4mm top plate between wall or unit and rh side of appliance - 4mm top plate should the wall project beyond the front of the app...

  • Page 18: Installation Requirements

    1. Check that the hearth is level, then remove the appliance from its transit wooden pallet, and position it with its back against the wall and in its intended position for flue connection. 2. Locate and fit supplied flue pipe into socket of flue pipe adaptor, as follows:- a. Take flue collar silico...

  • Page 19: Installation Requirements

    Installation requirements 19 fig. 12 all baffles must be stacked in place as diagram above desn 515919.

  • Page 20: Installation Requirements

    Installation requirements important: during burner removal care must be taken not to damage the ceramic fibre insulation. See figs. 13 & 14 cooker burner - see fig. 13 1. Unscrew jubilee clip and remove flexi air intake. 2. Using a 13mm spanner, unscrew top securing bolt and remove burner by rotatin...

  • Page 21: Commissioning Instructions

    21 see fig. 16 note: please remove plastic protection on door linings. 1. Open the burner access door. Remove door and put in a safe place. (rayburn 680kcd c/f only). 2. Remove 4 inner panel securing screws and remove panel. 3. Remove the 3 plinth securing screws and remove plinth. 1. Make electrica...

  • Page 22: Commissioning Instructions

    The switch live must be connected to the programmer or room stat. The system pump and mains should be connected as shown in fig. 18. Checks to ensure electrical safety should be carried out by a competent person. 22 commissioning instructions terminal strip connections fig. 18 desn 514865 electrical...

  • Page 23: Commissioning Instructions

    23 see fig. 19 remove the bleed screw from the manifold and fit an oil pressure gauge with r 1/8 connection to check the pump output pressure. Switch on the electricity set the boiler burner thermostat to maximum. The boiler burner should run on pre-purge for 7-15 seconds, with the ignition spark en...

  • Page 24: Commissioning Instructions

    24 to access the boiler burner flueways:- 1. Remove top lh door (rayburn 680kcd c/f only) and facia glass. Remove 2 fixing screws from control panel chassis and hinge open. 2. Remove plug from sampling point. (see fig. 22). The controls of the boiler burner are factory pre-set, however small adjustm...

  • Page 25: Commissioning Instructions

    The air controls of the burner are factory pre-set, however small adjustments may be necessary to suit the site conditions. (see fig. 23). Important: ensure that the bottom louvered plinth is in place during combustion setting procedure. Check smoke remove the co 2 sampling tube using the same hole ...

  • Page 26: Commissioning Instructions

    Before leaving the site, check the operation of the programmer and the control thermostat are working correctly and are capable of controlling the burners correctly. Check the operation of both control boxes. In the event of a flame failure, the control boxes should cut off the oil supply by closing...

  • Page 27: Sealed System

    See fig. 25 a. The installation must comply with the requirements of bs6796 and bs 5449. Maximum water 82°c temperature. B. A safety valve set to operate at 2 bar (30ibf/in 2 ) shall be fitted in the flow pipe close to the boiler. There must not be any valve between the safety valve and the boiler. ...

  • Page 28: Sealed System

    28 sealed system fig. 25 - rayburn 680kcd c/f shown the by-pass balancing valve should be of an automatic type and must have at least 2.5 metres of 28mm pipe each side between it and the cooker. The by-pass loop must not be insulated. Should the pump be fitted to the return side, then the pressure g...

  • Page 29: Installation Instructions

    29 when in condensing mode the rayburn boiler produces condensate from the water vapour in the flue gases. Provision must be made for the safe and effective removal of the condensate. Condensate can be disposed either internally - into an internal domestic waste system or directly into the soil stac...

  • Page 30: Installation Instructions

    30 installation instructions fig. 27 desn 515917 care should be taken when siting the trap such that the overflow outlet is readily visible and that any condensate overflowing from the outlet cannot cause either a hazard to persons or damage to surrounding property or equipment. Important: the trap ...

  • Page 31

    31 recommended schiedel rite-vent suppliers chimflue welham green unit 10 alpha business park travellers close welham green hatfield hertfordshire al9 7nt tel: 01707 266244 specflue limited unit 8 curzon road chilton industrial estate sudbury suffolk co10 2xw tel: 01787 880333 specflue south west un...

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  • Page 36

    For further advice or information contact your local distributor/stockist with aga rangemaster’s policy of continuous product improvement, the company reserves the right to change specifications and make modifications to the appliance described at any time. Manufactured by aga rangemaster station ro...