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  5. Installation Instructions Manual

Rayburn Heatranger 480GB Installation Instructions Manual

Summary of Heatranger 480GB

  • Page 1

    Warning this information is a copy of an original archive, therefore aga cannot be held responsible for its continued accuracy..

  • Page 2: Installation

    Desn 511653 pat. App 2 280 747 and other gb & ie patents pending for use in gb and ie installation instructions heatranger 480gb at the heart of your home. Please read these instructions before installing this appliance 10/99 eins511381.

  • Page 3

    Consumer protection as manufacturers and suppliers of cooking and heating products. We take every care to ensure, as far as is reasonably practical, that these products are so designed and constructed as to meet the general safety requirements when properly used and installed. To this end, our produ...

  • Page 4

    Boiler water connections flow (one) rp 1 (1in.Bsp int) return (one) rp 1 (1in.Bsp int) both connections are located towards the rear edge of the appliance l.H. Side panel. Gas inlet r 1/2” (1/2” bsp taper) co% 93 ppm (max) co 2 % 8.5 - 9.0 electrical supply 230v ~ 50hz 3 amp fused max. Water temp. 8...

  • Page 5

    4.

  • Page 6: Technical Data

    Technical data 5 boiler burner cooker burner 20 16 x1.6mm 15.8 0.8 max 20 16 x 1.6mm 29.3 23.5 inlet pressure mbar 12 12 burner pressure mbar (nominal) injector heat input kw boiler output kw 480gb.

  • Page 7: Site Requirements

    The rayburn is a floor standing combined cooker and central heating boiler. It gives independent operation for space heating, domestic hot water and cooking. The appliance is fired by two independent gas burners. Either burner can be operated under programmer control if required. The boiler is desig...

  • Page 8: Site Requirements

    Site requirements 7 air requirements the appliance can only be installed in a room which meets ventilation regulations in force..

  • Page 9: Site Requirements

    Site requirements 8 flue system the terminal is suitable for wall thicknesses from 228mm to 600mm cut size. Should the installation of the appliance be in an unusual location or restricted space, special procedures may be necessary. Terminal position the minimum acceptable spacings from the terminal...

  • Page 10: Site Requirements

    The following items are of particular importance:- in a combined central heating and domestic hot water system, the hot water storage vessel must be of the indirect cylinder or calorifer type. The hot water storage vessel should be insulated preferably, with not less than 75mm thick mineral fibre, o...

  • Page 11: Site Requirements

    Internal temperature and time controls are supplied. These provide control of cooking and hot water temperatures. The cooker is supplied with 2-channel programmer:- channel 1 - supplies hot water - marked “boiler”. Channel 2 - controls the cooker burner - marked “cooker”. A separate switch in conjun...

  • Page 12: Site Requirements

    11 site requirements fig.4.

  • Page 13: Installation Requirements

    Installation requirements clearances the appliance is floor mounted. The appliance in which the appliance is to be fitted must have the following minimum dimensions:- between wall and lh side of appliance - 3mm between wall and rh side of appliance - 10mm above the raised insulating cover handle - 6...

  • Page 14: Installation Instructions

    See fig. 7 1. Check that the hearth is level, then remove the appliance from its transit wooden pallet. 2. Lift up the insulating covers and remove the hotplate using lifting hooks provided. See fig. 8 5. Remove the insulation pad (b). 6. Remove the 4 flue cleaning access door securing bolts and rem...

  • Page 15

    14 balanced flue installation (standard kit 228mm-430mm) preparation see fig. 9 ❏ mark and cut holes in wall for terminal duct and oven vent. See fig. 10 ❏ establish wall thickness (a) ❏ establish distance between flue mounting plate (when the cooker will be in final location) and internal wall (b)....

  • Page 16

    Balanced flue installation (standard kit 228m -430mm) exhaust duct ❏ locate and secure exhaust duct to flue mounting plate, (1) gasket, (5) nuts and washers, (1) screw and washer. ❏ mark and cut exhaust duct. A (wall thickness) + b (internal spacing) + 20mm ❏ position and tape exhaust duct insulatio...

  • Page 17

    Balanced flue installation (standard kit 228m -430mm) wall sleeve ee fig. 14 ❏ mark and cut wall sleeve a (wall thickness) + b (internal spacing) + 5mm see fig. 15 ❏ locate and secure wall sleeve to flue mounting plate (1) gasket, (8) screws. 16 fig. 14 desn 511270 fig. 15 desn 511271.

  • Page 18

    Balanced flue installation (standard kit 228m -430mm) locate appliance see fig. 16 note: the connector must be located before the appliance is moved into position. ❏ locate connector to vent fan. ❏ move appliance in intended position. See fig. 17 ❏ mark and cut vent pipe to length. A (wall thickness...

  • Page 19

    Balanced flue installation (standard kit 228m -430mm) terminal see fig. 17 ❏ locate terminal to wall sleeve, mark location of securing holes, remove terminal. ❏ drill holes and locate rawlplugs. ❏ apply sealant to wall sleeve. ❏ locate terminal to wall sleeve. ❏ secure terminal to wall (4) screws. S...

  • Page 20

    Balanced flue installation (standard kit 228m -430mm) terminal baffle see fig. 19 ❏ locate and secure terminal baffle, (4) screws. See fig. 20 ❏ locate terminal guard to wall, mark location of securing holes, remove guard. ❏ drill holes and fit rawlplugs. ❏ locate and secure terminal guard to wall, ...

  • Page 21

    Balanced flue installation (extension kit 430-660mm) preparation see fig. 21 ❏ mark and cut holes in wall for terminal duct and oven vent. See fig. 22 ❏ establish wall thickness (a). ❏ establish distance between flue mounting plate (when the cooker will be in final location) and internal wall (b). 2...

  • Page 22

    Balanced flue installation (extension kit 430-660mm) exhaust duct see fig. 23 ❏ locate and secure exhaust duct to the flue mounting plate (1) gasket, (5) nuts and washers, (1) screw and washer. See fig. 24 ❏ mark and cut exhaust duct extensions to length. A (wall thickness) + b (internal spacing) + ...

  • Page 23

    Balanced flue installation (extension kit 430-660mm) see fig. 25 ❏ apply sealant to exhaust duct. ❏ locate exhaust duct extensions to exhaust ducts and seal joint with tape. See fig. 26 ❏ position and tape exhaust duct insulation pieces to exhaust duct/extension. ❏ cut insulation back 40mm from end ...

  • Page 24

    Balanced flue installation (extension kit 430-660mm) wall sleeve see fig. 27 ❏ locate and secure wall sleeve to the flue mounting plate, (1) gasket, (8) screws. See fig. 28 ❏ mark and cut wall sleeve extension to length. A (wall thickness) + b (internal spacing) - 455mm fig. 27 desn 511271 fig. 28 d...

  • Page 25

    Balanced flue installation (extension kit 430-660mm) see fig. 29 ❏ apply sealant to wall sleeve. ❏ locate wall sleeve extension to wall sleeve and seal joint with tape. Desn 511285 desn 511286 desn 511287 fig. 29 24.

  • Page 26

    Balanced flue installation (extension kit 430-660mm) locate appliance see fig. 30 note: the connector must be located before the appliance is moved into position. ❏ locate connector to vent fan. ❏ move appliance in intended position. See fig. 31 ❏ mark and cut vent pipe to length. A (wall thickness)...

  • Page 27

    Balanced flue installation (extension kit 430-660mm) terminal see fig. 32 ❏ locate terminal to wall sleeve, mark location of securing holes, remove terminal. ❏ drill holes and locate rawlplugs. ❏ apply sealant to wall sleeve. ❏ locate terminal to wall sleeve. ❏ secure terminal to wall (4) screws. Se...

  • Page 28

    Balanced flue installation (extension kit 430-660mm) terminal baffle see fig. 34 ❏ locate and secure terminal baffle, (4) screws. See fig. 35 ❏ locate terminal guard to wall, mark location of securing holes, remove guard. ❏ drill holes and fit rawlplugs. ❏ locate and secure terminal guard to wall, (...

  • Page 29: Commissioning Instructions

    See fig. 36 1. Open the burner access door. Remove door and put in a safe place. 2. Remove 4 inner panel securing screws and remove panel. See fig. 37 1. Make electrical connections to terminal strip as wiring diagram (see fig. 9). 28 commissioning instructions burner access electrical connection fi...

  • Page 30: Commissioning Instructions

    29 commissioning instructions fig. 38 oven vent fan n sw/l boiler htg on h/w off h/w on pn neutral pl live l live n neutral e earth spare neutral terminal switch live to operate boiler from room stat or cylinder stat via zone valves if fitted to room stat/zone valve(s) etc ( if fitted) frost stat (s...

  • Page 31: Commissioning Instructions

    When boiler or cooker thermostat is calling for heat, 230v is supplied to terminal 1 of either burner control box and the air pressure switch checked to ensure that it is in the ‘no-air position’. Providing this check is satisfactory, after a short delay, the burner fan will run (supplied from termi...

  • Page 32: Commissioning Instructions

    See fig. 40 boiler burner turn on the boiler burner. After 15 minutes remove the enamelled top cover panel (behind the l.H. Insulating cover) and remove the insulation pad a. Remove the plugging screw and insert the sensing end of a portable indicator to check the co 2 (carbon dioxide) level. Adjust...

  • Page 33: Commissioning Instructions

    32 before leaving the site, check the operation of programmer, control thermostats are working correctly and are capable of controlling the burners correctly. Check the operation of both burner control boxes. See ‘recommissioning’ section in servicing instructions. Check that:- 1. The boiler system ...

  • Page 34

    33.

  • Page 35

    34.

  • Page 36

    35.

  • Page 37

    36.