Rayburn XT- Oil Installation Instructions Manual - Site Requirements

Summary of XT- Oil

  • Page 1

    Please read these instructions before installing this appliance for use in gb and ie installation instructions xt - oil (k p/f) 10/13 eins 514137 raywarranty@aga-web.Co.Uk desn 514112 b remember, when replacing a part on this appliance, use only spare parts that you can be assured conform the safety...

  • Page 2: Contents

    Contents section contents page consumer protection 3 health & safety 3 technical data 4 site requirements introduction 5 regulations 5 location 5 oil pipe line 6 oil storage 6 single & two pipe systems 7 - 8 flue system 9 - 11 flue terminal locations 12 air supply 13 electrical supply 14 installatio...

  • Page 3

    Consumer protection as responsible manufacturers we take care to make sure that our products are designed and constructed to meet the required safety standards when properly installed and used. Important notice: please read the accompanying warranty. Any alteration that is not approved by aga could ...

  • Page 4

    4 oil inlet r1/4 (1/4” bsp taper ext) electrical supply 230v ~ 50hz 3 amp fused power flue to 54mm st/st pipe right or left co 2 % - cooker 11.0 smoke 0 - 1 fuel - kerosene class c2 complying with bs2869 part 2 unpacked weight of appliance - 350 kg firing rate - 1.44 l/h flue terminal dimensions (mm...

  • Page 5: Site Requirements

    The rayburn is a floor standing cooker, fired by a pressure jet oil burner. Important l this appliance must only be used with kerosene class c2 complying with bs2869 part 2 l a fire valve must be fitted in the oil supply line. L the supplied in line filter must be fitted. This appliance is a control...

  • Page 6: Site Requirements

    See fig 2 & 3 the oil supply connection between the storage tank and the oil pipe should be run in copper or steel pipe with a minimum diameter of 10mm. Galvanised pipes and fittings should not be used. Annealed copper pipe is preferred with flare type manipulative fittings. Capillary fittings with ...

  • Page 7: Site Requirements

    Site requirements 7 desn 514167 c desn 514169 b fig. 2 maximum length (metres) h metres 10mm od 0 100 -3.0 100 -3.5 88 -4.0 40 single pipe oil system two pipe oil system.

  • Page 8: Site Requirements

    Site requirements 8 fig. 3 fig. 4 desn 514168 b desn 511449 one & two pipe systems see fig. 4 the cooker as delivered is ready to be used on a one pipe system. To convert to a two pipe system. (see fig. 4) sections:- burner access, steps 1 to 3, burner removal, steps 1 to 5 pump filter replacement s...

  • Page 9: Site Requirements

    The flue can be to the left or right of the appliance. The cooker is supplied with the flue pipe to the left, this can be adjusted to suit the installation. Flue direction - exit to the left 1. Remove lower back panel (7 screws). 2. Unscrew the two fixing brackets and remove. (see fig. 5). 3. Slacke...

  • Page 10: Site Requirements

    Flue direction - exit to the right follow previous instructions in flue system, steps 1 to 3. 4. Reposition the flexible tube from the oven vent down the back of the oven. 5. Smear sealant on the end of the manifold and replace the bend. 6. Smear sealant on the first end of pipe ‘a’ and the surface ...

  • Page 11: Site Requirements

    The flue system used on this appliance must be provided by aga and must be installed in accordance with the instructions and standards. A maximum flue of 5 metres and 5 bends can be used (including horizontal length on the terminal). Any upwards vertical runs must be immediate to the appliance to a ...

  • Page 12

    Site requirements - flue terminal location fig. 12 - location of flue terminal a directly below an opening, air 600mm brick, opening window etc. B horizontally to an opening, air 600mm brick, opening window etc. C below a gutter, eaves or balcony 75mm with protection d below a gutter or a balcony 60...

  • Page 13: Site Requirements

    The appliance can only be installed in a room which meets the ventilation regulations in force. But, in any event the room must have a permanent vent of minimum free air area, see below. Important: the louvred air intake at the bottom front of this appliance must be kept clear of any obstructions de...

  • Page 14: Site Requirements

    Wiring external to the appliance must be installed in accordance with current national wiring regulations and any local regulations which apply. The appliance is supplied for 230 volt ~ 50hz and a fuse rating of 3 amps. The method of connection to the mains supply should facilitate complete electric...

  • Page 15: Installation Requirements

    The appliance is floor mounted. The space in which the appliance is to be fitted must have the following minimum dimensions. Between wall or unit and lh side of - 10mm appliance top plate between wall or unit and rh side of - 10mm appliance top plate should the wall project beyond the front of the a...

  • Page 16: Installation Requirements

    1. Check that the hearth is level, then remove the appliance from its transit wooden pallet, and position it with its back against the wall and in its intended position for flue connection. 2. Connect and terminate the flue system in accordance with these instructions. Connect the relevant services ...

  • Page 17: Installation Requirements

    1. Cut out card template from packaging and affix to wall. 2. Cut ø60mm hole in the wall for the flue pipe (see fig. 16). 3. Drill 4 wall fixing holes through template (1 in each corner). (see fig. 16). 4. Drill a minimum of a ø10mm hole through the wall for terminal supply cable. 5. Remove card tem...

  • Page 18: Installation Requirements

    18 installation requirements fig. 20 external connections : fan connections - at terminal mains connections pcb connections.

  • Page 19: Commissioning Instructions

    19 note: smoke/smell emitted during initial usage. During initial usage of operation of the cooker, smoke/smell may be emitted and is normal and not a fault with the appliance, it is therefore advisable to open doors and or windows to allow for ventilation. See fig. 21 1. Open the burner access door...

  • Page 20: Commissioning Instructions

    Checks to ensure electrical safety should be carried out by a competent person. Important note: this appliance is fitted with an overheat thermostat which has a manual reset button. If the overheat stat trips, the cooker will not operate, until the button has been pushed-in (reset). The engineer nee...

  • Page 21: Commissioning Instructions

    21 this thermostat is a safety cut-out device which will operate under adverse wind or a blocked flue condition. It is a manually reset device which can be reset by pressing in the centre. See fig. 23 remove the bleed screw from the manifold and fit an oil pressure gauge with r1/8 connection to chec...

  • Page 22: Commissioning Instructions

    22 see fig.25 & 26 the air control of the burner is factory pre-set, however small adjustments may be necessary to suit the site conditions. Important: ensure that the bottom louvred plinth is in place during combustion setting procedures and the outer door is closed. Turn burner on. Check flue fan ...

  • Page 23: Commissioning Instructions

    Before leaving the site, check that the operation of cooker timer and thermostat are capable of controlling the burner correctly. Check the operation of burner control box. In the event of a flame failure the control box should cut off the oil supply by closing the solenoid valve. The reset buttons ...

  • Page 24: Wiring Diagram

    24 wiring diagram fig. 27 wiring diagram - appliance.

  • Page 25: Single Channel Programmer

    Single channel programmer using a single channel optional programmer in conjunction with the rayburn 400k px (p/f) only 1. Always use the same isolating switch for both the cooker and programmer. Ideally: always use the supply connections on the appliance. 2. Before carrying out any maintenance work...

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    27.

  • Page 28

    28 for further advice or information contact your local distributor/stockist with aga rangemaster’s policy of continuous product improvement, the company reserves the right to change specifications and make modifications to the appliance described at any time. Manufactured by aga rangemaster station...