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Raymarine RAY430 Operation Manual

Other manuals for RAY430: Owner's Handbook Manual
Manual is about: LOUDHAILER

Summary of RAY430

  • Page 1

    Distributed by any reference to raytheon or rtn in this manual should be interpreted as raymarine. The names raytheon and rtn are owned by the raytheon company..

  • Page 2: 430

    Ray 430 loudhailer operation manual.

  • Page 4: Purpose

    Purpose this manual contains important information on the installation, operation and maintenance of your equipment raymarine products are supported by a network of authorized service representatives. For product information, you may contact the following regional centers: the americas: raymarine, i...

  • Page 6: Table of Contents

    Table of contents section 1 general 1.1 introduction 1-1 1.2 equipment features 1-1 1.3 specifications 1-2 section 2 installation 2.1 unpacking and inspection 2-1 2.2 equipment supplied 2-1 2.2.1 optional accessories 2-2 2.3 storage 2-2 2.4 planning the installation 2-3 2.4.1 mounting options 2-5 2....

  • Page 7

    3.3.5 fog horn mode. 3-8 3.3.6 aux mode. 3-13 section 4 technical description 4.1 block diagram 4-1 section 5 maintenance 5.1 general 5-1 5.1.1 product and customer service 5-1 5.2 preventative maintenance 5-1 5.3 adjustment 5-2 5.3.1 test equipment 5-2 5.3.2 listen output adjustment 5-2 5.3.3 inter...

  • Page 8: Section 1

    Section 1 general description 1.1 introduction congratulations on your purchase of the ray 430 multifunction loudhailer. The ray 430 loudhailer is a multipurpose device that may be used as a ship-to-shore hailer, ship-to-ship hailer, foghorn, audio amplifier, intercom, and/or alarm system. As a loud...

  • Page 9

    External alarm connection — for external systems or security alarm sensors. Easy to use — an ideal arrangement, the ray 430 has an illuminated keyboard and lcd which clearly shows all selected stations and operating modes. Durable, waterproof construction — with rugged gaskets and our heavy-duty mic...

  • Page 10: Section 2

    Section 2 installation 2.1 unpacking and inspection use care when unpacking your new ray 430 from the shipping carton to prevent damage to the contents. It is also a good practice to save the carton and the interior packing material. The original packing material should be used in the unlikely event...

  • Page 11

    2.2.1 optional accessories item # description part no. 1 console mounting kit (flush mount) m95990 2 console mounting kit (trim ring style) m95995 3 power supply, 115/220 vac to 1 2 vdc m59733 4 sun cover g263696- 1 5 intercom speaker m95998 6 hailer horn m95435 2.3 storage after all of the componen...

  • Page 12

    2.4 planning the installation when planning the location for your ray 430 to be installed, the following conditions should be considered to insure dependable and trouble-free operation. 1) the mounting location should be easily accessible to allow easy operation of the front panel and provide the be...

  • Page 13

    Figure 2-2 outline and mounting dimensions 2—4.

  • Page 14

    2.4.1 mounting options flush-mounting your ray430 can be performed using one of the methods shown below. Console mounting kit (trim ring style-m95995) console mounting kit (m95990) figure 2-3 2.5 electrical connection figure 2-4 ray430 rear panel caution do not install this radio on vessels with pos...

  • Page 15

    The power leads should normally be routed to the ship’s dc power distribution panel on larger boats. The ray430 is fused at 10 amps so connection to a 10 amp or (maximum of) 15 amp circuit breaker is recommended. On smaller vessels the power leads may be connected directly to the main battery, isola...

  • Page 16

    2.5.3 hailer horn(s) the outside hailer horns should be mounted facing away from the display unit to prevent feedback problems using the universal swivel mount provided. High gain audio amplifier circuits “hailers” are susceptible to high frequency audio oscillations (a.K.A. Feedback). It is highly ...

  • Page 17

    2.5.5 remote microphone an external microphone connection is located on the rear panel terminal strip. This may be used if you desire to operate hailing functions from a secondary station. Figure 2-7 2.5.6 auxiliary input your ray 430 has been designed to allow you to amplify the audio from your vhf...

  • Page 18

    Figure 2-8 ray430 electrical connections 2—9.

  • Page 20: Section 3

    Section 3 operation 3.1 introduction while the operation of the ray 430 is easy and straight forward, the operator who is familiar with the functions and understands the layout of the front panel controls will be able to obtain the best performance from their equipment. Following is a description of...

  • Page 21

    2) hail output control: rotating this control clockwise will increase the volume going to the hailer horns or inter-com speaker(s) and rotating this control counterclockwise will decrease the volume. 3) listen control: rotating this control clockwise will increase the listening volume at the interna...

  • Page 22

    13) all key: connects the input/output circuitry to all speaker stations for use simultaneously during fog-horn, hailer or public address operations. 14) microphone ptt (push-to-talk) switch the ptt switch located on the side of the ray 430 microphone is used to activate the microphone, etc. 3.2.2 l...

  • Page 23

    When the fog mode is selected, the message area will display the selected type of signal to be emitted as follows: type auto/manual purpose 1. Manual manual use as horn signal for passing, etc. 2. Undrwy automatic fog signal for power boat underway. 3. Stop automatic fog signal for vessel that is st...

  • Page 24

    3.3 operating procedures specific operating procedures for the ray 430 are explained in this section. Refer to the controls section 3.2. 1 beginning on page 3-1 for a thorough description of all ray 430 functions. 3.3.1 the “power switch / dimmer control” the on/off & dimmer control knob is used to ...

  • Page 25

    3.3.3 hail mode the mode keys are used to select one of the four operating modes. They are hail, fog, aux or intc. To operate the ray 430 as a loudhailer, proceed as follows: 1) press the [hail] key. After pressing the [hail] key, the hail mode is selected and “hailer” appears on the lcd display in ...

  • Page 26

    Second step in operating the intercom mode. Once the station has been selected, communications from the master station (ray 430 unit) can be enabled. In the intercom mode, upon pressing the microphone [ptt] button, “talk” appears in the speaker station display window. Your voice signal through the m...

  • Page 27

    3.3.5 fog horn mode the [fog] key allows the user to alternately select one of the automatic or manual fog output signals. There are 9 kinds of alarms. They are: manual, undrwy, stop, sail, tow, anchor, aground, yelp and alarm. Whenever the [fog] key is pressed, the alarm type is changed in the foll...

  • Page 28

    In 1 second, “fog 1 “ disappears and the station speaker selection appears. The fog 1 alarm pattern is: one 5-second blast at 2 minute intervals. C. Stop (fog 2) usage: power boat “stopped” this automatic fog signal is emitted when the vessel is stopped. The message “stop” appears in the mode displa...

  • Page 29

    “fog 3” will disappear and the speaker station selection re-appears in the station display window. The fog 3 signal pattern is: one 5 second blast, followed by two i second blast, at 2 second intervals, this will be re- peated every 2 minutes. E. Tow (fog 4) usage: vessels under tow when you press t...

  • Page 30

    F. Anchor (fog 5) usage: any vessel at anchor for this automatic fog signal press the [fog] key again, the message “anchor” appears on the mode display and “fog 5” appears in the station display window. “fog 5” will disappear and the speaker station reappears in 1 second after fog 5 is selected. The...

  • Page 31

    H. Yelp usage: coast guard, patrol vessels, etc. This is a manually activated attention getting alarm signal often used by regulatory vessels. When the [fog] key is pressed again yelp is selected, “yelp” appears in the mode display window. In this mode the horn yelps by pressing the microphone ptt b...

  • Page 32

    The alarm itself is not enabled for five minutes after selection. However, in five minutes, the characters and backlighting on the lcd display window goes out and only the [fog] key and on/off & dimmer control (to off) are operable on the ray 430. The ray 430 will appear to be ofe in this condition ...

  • Page 34: Section 4

    Section 4 technical description 4.1 block diagram figure 4-1 is the block diagram of the ray43o. The operation of the circuitry described below is based upon this block diagram. 1. Cpu the cpu (u-203) accepts key entry from the keyboard and selects the proper input and out-put signals to control dev...

  • Page 35

    9. Input signal selector selects input signal to active the fwd, aft, int, or ext speaker(s). 10. Tone generator generates a horn and alarm sound for the ray 430. This generator is controlled by the cpu to produce correct sound patterns and signal timing for various automatic or manual signal output...

  • Page 36

    Figure 4-1 ray430 block diagram 4—3.

  • Page 38: Section 5

    Section 5 maintenance 5.1 general the purpose of this section is to provide servicing instructions to the service technician. The ray 430 is designed to provide long periods of trouble-free operation. It is recognized, however, that environmental and other factors may result in a need for occasional...

  • Page 39

    2. The unit front panel should be cleaned with a tissue or a soft non-abrasive cloth. Care should be exercised when cleaning any plastic surface to prevent scratching, especially the lcd window area. Mild soap and water may be used in stubborn cases. The unit case should be cleaned of any salt spray...

  • Page 40

    5.3.3 intercom output adjustment connect audio oscillator; ac ssvm and 8-ohm dummy load as shown in figure 5-2 (audio oscillator output: 7.5 mv). Rotate hail volume fully clockwise. Adjust vr4 for 6v on the ac ssvm. Figure 5-2 test connection of intercom output adjustment 5.3.4 level meter adjustmen...

  • Page 42: Section 6

    Section 6 6.1 parts list ***** linear a pcb assembly section ***** description qty. Symbol part no. Linear a pcb assembly 1 g263648- 1 capacitors ceramic, 0.001 µf 10 c10, 14, 15, 18, 35, 66, 67, 68, 69, 72 ceramic, 0.047 µf 2 c30, 31 ceramic, 0.L µf 5 c29, 38,41,42, 65 elec., 2.2µf/50wv 4 c11 33, 3...

  • Page 43

    Description qty. Symbol part no. Resistors (cont.) metal glaze, 22k ohm 4 r 19, 20, 63, 64 metal glaze, 100k ohm 17 r26, 28, 30, 36, 39, 40, 43, 44, 57, 68, 69, 70, 71, 86, 94, 95, 97 metal glaze, 220k ohm 12 r53, 54, 55, 56, 72, 73, 74, 75, 87, 88, 89, 90 metal glaze, 270k ohm 1 r61 semiconductors ...

  • Page 44

    Description qty. Symbol part no. Capacitors (cont.) elec., 10 µf/16wv 5 c 1 , 5, 6, 7, 8 elec., 47 µf/25wv 4 c47, 49, 50, 55 elec., 1000 µf/25wv 1 c52 coils coil, 5- 1 9-cz99z 1 ch1 resistors metal film, 4.7 ohm (3w) 1 r16 metal glaze, 100 ohm 3 r37, 42, 45 metal glaze, 1k ohm 6 r1, 3, 5, 7, 9,46 me...

  • Page 45

    Description miscellaneous (cont.) connector, 5483-05 qty. 1 symbol cn5 part no. Connector, 965 1s-6a 1 cn7 connector 965 1s-20a 1 cn6 *****agc pcb assembly section***** agc pcb assembly 1 g263648-3 capacitors elec., 10~f/16wv 2 c30l, 302 resistors metal glaze, 4.7k ohm 4 r302, 303, 304, 305 metal gl...

  • Page 46

    *****cpu pcb assembly section***** description qty. Symbol part no. Cpu pcb assembly 1 g263648-4 capacitors ceramic, 10 pf (np0) 2 c201 , 202 ceramic, 100 pf (np0) 20 c207, 208, 209, 210, 211, 212, 213, 214, 215, 216, 217, 218, 219, 220, 221, 222, 223, 224, 225, 245 ceramic, 0.1 µf 6 c203, 228, 232,...

  • Page 47

    Description qty. Symbol part no. Resistor (cont.) metal glaze, 1k ohm r233, 234, 235, 236, 243, 255 metal glaze, 2.2k ohm 16 r201, 202, 203, 204, 205, 206, 207, 208, 209, 210, 212, 213, 214, 215,216, 259 metal glaze, 6.8k ohm 1 r248 metal glaze, 10k ohm 2 r264, 266 metal glaze, 15k ohm 1 r265 metal ...

  • Page 48

    Description qty. Symbol part no. ***** dim/hail pcb assembly section ***** dim/hail pcb assembly 1 g263648-5 volume, 5k ohm (b) 1 volume, 10k ohm (a) 1 ***** chassis assembly section ***** bezel assembly w/lcd window 1 g263648- 18 knob dim/hail 2 g263648-25 lcd spacer 1 knob listen 1 g263648-26 list...

  • Page 49

    6.2 assembly drawing * = not supplied with pcb assembly. See parts list for component part number. 6—8 figure 6-1 assembly drawing.

  • Page 50

    6.3 parts list for assembly drawing no. Description qty. Part no. No. Description qty. Part no. 1 bezel assembly 1 g263648- 18 39 panhead 3x15 2 2 key top (wjbezel assy) 1 g263648- 19 40 panhead 3x10 1 3 lcd spacer 1 41 panhead 3x8 4 4 light pipe dim/hail (wibezel assy) 1 42 panhead black 3x8 4 5 kn...

  • Page 51

    6.4 internal wiring diagram 6—11 figure 6-2 block diagram.

  • Page 52

    6—12 figure 6-3 schematic diagram (main section).

  • Page 53

    6.6 linear a pcb parts layout top view b ottom view 6—13 figure 6-4 linear a pcb parts layout.

  • Page 54

    6.7 linear b pcb parts layout top view bottom view 6—14 figure 6-5 linear b pcb parts layout.

  • Page 55

    6.8 cpu pcb schematic diagram 6—15 figure 6-6 schematic diagram (cpu section).

  • Page 56

    6.9 cpu pcb parts layout top view bottom view top view figure 6-8 agc pcb parts layout top view bottom view bottom view figure 6-7 cpu pcb parts layout 6—16 figure 6-9 volume pcb parts layout.

  • Page 59: +44 23 9271 4713

    For technical support: for technical support: for technical support: for technical support: +44 23 9271 4713 +1 800 539 5539 ext. 2444 +1 603 881 5200 ext. 2444 www.Raymarine.Com raymarine ltd. Raymarine ltd. Raymarine ltd. Raymarine ltd. R r r raymarine inc. Aymarine inc. Aymarine inc. Aymarine inc...