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Raymarine Universal IO Drive Install Manual

Manual is about: Raymarine Universal IO Drive Universal I/O Drive: Install Guide

Summary of Universal IO Drive

  • Page 1

    Distributed by any reference to raytheon or rtn in this manual should be interpreted as raymarine. The names raytheon and rtn are owned by the raytheon company..

  • Page 2: Universal

    Universal i/o drive installation guide drives covered: e12026 universal i/o (stern) drive 12 v document number: 81180-3 march 2001.

  • Page 3: Important Information

    2 universal i/o drive - installation guide important information safety notices warning: product installation this equipment must be installed and operated in accordance with the instructions contained in this handbook. Failure to do so could result in poor product performance, personal injury and/ ...

  • Page 4: Introduction

    Universal i/o drive - installation guide 3 introduction product description welcome to the installation guide for the raymarine universal inboard/outboard drive (also known as an i/o or stern drive). This product is intended to operate the boat’s steering mechanism as part of a raymarine autopilot s...

  • Page 5: Specifications

    4 universal i/o drive - installation guide specifications drive specifications drive dimensions figure 2: universal i/o drive dimensions table 1: drive specifications performance (at nominal voltage) universal i/o drive e12026 (12 v) drive method electromechanical maximum thrust 50 kg (110 lb) maxim...

  • Page 6: Installation Instructions

    Universal i/o drive - installation guide 5 installation instructions parts required to install the i/o drive the following parts are supplied: • universal i/o drive unit • power cable • adaptor pins for mercruiser and volvo engines • hexagonal bracket, securing bolts (x2), lock washers (x2) • fixing...

  • Page 7: Suppression Ferrites

    6 universal i/o drive - installation guide they will perform under all conditions, it is important to understand what factors could affect the operation of the product. The guidelines given here describe the conditions for optimum emc performance, but it is recognized that it may not be possible to ...

  • Page 8: 2. Mounting The Drive

    Universal i/o drive - installation guide 7 figure 3: typical suppression ferrites 2. Mounting the drive caution: i/o drives are affected by substantial vibration during use. When installing this i/o drive, make sure that you fully tighten all bolts and use lock washers. Using a suitable thread-locki...

  • Page 9

    8 universal i/o drive - installation guide d4532-2a adaptor pin steering cable rod tiller block fitting volvo adaptor pin aft d4532-2b adaptor pin steering cable rod tiller block fitting mercruiser adaptor pin aft.

  • Page 10

    Universal i/o drive - installation guide 9 4. Fit the supplied hexagonal bracket centrally on the existing steering cable securing nut (see following figures). Secure the bracket with one of the securing bolts and lock washers supplied, ensuring that it is correctly aligned with the adaptor pin. D45...

  • Page 11

    10 universal i/o drive - installation guide 5. Insert the metal cable end of the i/o drive into the clamp on the hexagonal bracket: • make sure the groove on the cable end fits onto the ridge inside the clamp • secure the clamp with the remaining securing bolt and lock washer 6. Extend the i/o drive...

  • Page 12: Caution:

    Universal i/o drive - installation guide 11 7. Use the clamps and tie-wraps supplied to mount the main body of the i/o drive in a suitable, safe position, remote from the engine. Caution: you can bend the drive cable when mounting the i/o drive, but the bend radius must always be more than 100 mm (4...

  • Page 13: 3. Electrical Connections

    12 universal i/o drive - installation guide 8. Complete a hardover to hardover check: • slowly turn the steering system from hardover to hardover. • make sure that the steering system operates freely and that the drive unit and drive cable make no contact with any part of the engine or boat. Mountin...

  • Page 14: 4. Post-Installation Check

    Universal i/o drive - installation guide 13 figure 4: connections at course computer 4. Post-installation check warning: keep clear of moving steering systems at all times. Protect moving parts from access during normal use. Warning: only operate the autopilot system with the engines running and pow...

  • Page 15: Maintenance

    14 universal i/o drive - installation guide maintenance on a regular basis: • check all connections and mountings are secure • check drive alignment • check cables for signs of wear or damage emc servicing and safety guidelines • raymarine equipment should be serviced only by authorized raymarine se...

  • Page 16: Product Support

    Universal i/o drive - installation guide 15 product support raymarine products are supported by a worldwide network of distributors and authorized service representatives. If you encounter any difficulties with this product, please contact either your national distributor, or your service representa...

  • Page 17

    16 universal i/o drive - installation guide raymarine ltd anchorage park portsmouth, hampshire england po3 5td telephone +44 (0)23 9269 3611 fax +44 (0)23 9269 4642 www.Raymarine.Com raymarine inc 22 cotton road, suite 280 nashua nh 03063-4219, usa telephone +1 603 881 5200 fax +1 603 864 4756 www.R...