RKC INSTRUMENT MA900 Instruction Manual

Manual is about: Multi-point digital controller

Summary of MA900

  • Page 1

    ® rkc instrument inc. All rights reserved, copyright 2001, rkc instrument inc. Multi-point digital controller ma900/ma901 instruction manual imr01h01-e4 thank you for purchasing the rkc product. In order to achieve maximum performance and ensure proper operation of your new instrument, carefully rea...

  • Page 2: 1. Outline

    Imr01h01-e4 2 1. Outline as a multi-point digital controller of a din size 96 × 96 mm, there are ma900 of 4-channel type and ma901 of 8-channel type. This manual describes the specifications, setting, mounting and wiring. For the communication function, see the communication instruction manual (imr0...

  • Page 3: 2. Mounting

    Imr01h01-e4 3 2. Mounting this chapter describes installation environment, mounting cautions, dimensions and mounting procedures. 2.1 mounting environment (1) this instrument is intended to be used under the following environmental conditions. (iec61010-1) [overvoltage category ii, pollution degree ...

  • Page 4: 3. Wiring

    Imr01h01-e4 4 3. Wiring this chapter describes wiring cautions and terminal configuration. 3.1 wiring cautions #" for thermocouple input, use the appropriate compensation wire. #" for rtd input, use low resistance lead wire with no difference in resistance between the three lead wires. #" to avoid n...

  • Page 5: 4. Parts Description

    Imr01h01-e4 5 !" ma901 (9) input 3, 4 rtd rtd1 b b a 15 14 13 rtd2 b b a 18 17 16 rtd3 b b a 21 20 19 rtd4 b b a 24 23 22 thermocouple tc1 + - 15 14 tc2 + - 18 17 tc3 + - 21 20 tc4 + - 24 23 voltage 15 14 in1 + - 18 17 in2 + - 21 20 in3 + - 24 23 in4 + - (1) power + - 24 v dc 2 1 n 100-240 v ac l 2 ...

  • Page 6: 5. Setting

    6 imr01h01-e4 5. Setting this chapter describes the operation flowchart of mode and the setting item of each mode. This instrument classes setting item in four kinds of mode. The mode can be selected by pressing the set or 5.1 operation flowchart of mode * input type/input range display this instrum...

  • Page 7

    Imr01h01-e4 7 5.2 pv/sv monitor mode pv/sv monitor mode can confirm the measured value (pv) and the set value (sv). Usually, set to this mode during control execution. For checking the measured value (pv) and set value (sv) during operation, the following two methods are available. !" checking pv an...

  • Page 8

    Imr01h01-e4 8 5.4 setup setting mode setup setting mode is used to set the heater beak alarms, pv bias, digital filter, communication, and to lock the set data. The instrument can be switched to at start or at cancel. Press the & ct monitor mode, or parameter setting mode to shift to this mode. The ...

  • Page 9

    Imr01h01-e4 9 continued from the previous page. (a) cool-side proportional cycle time [correspond to only ma900] displayed only for heat/cool pid control. Set the cool-side control output cycle for the heat/cool pid control. Setting range: 1 to 100 seconds factory set value: relay contact output 20 ...

  • Page 10

    Imr01h01-e4 10 5.5 parameter setting mode the parameter setting mode is used to set various settings relating to control, to change various alarm settings and also to set the setting change rate limiter and used/unused channels. Setting items belonging to the parameter setting mode correspond to the...

  • Page 11

    Imr01h01-e4 11 continued from the previous page. (a) derivative time (d) set the time of derivative action which prevents ripples by predicting output changes and thus improves control stability. Setting range: 1 to 3600 seconds off (0 second): derivative action off (pi action) factory set value: 60...

  • Page 12

    Imr01h01-e4 12 5.6 setting procedure 5.6.1 usual setting (setting for each channel) some examples of changing the set value (sv) are described in the following. The same setting procedure applies when other parameters are also set. !" when the sv is changed when ch1 set value (sv) of the control are...

  • Page 13

    Imr01h01-e4 13 5.6.2 batch setting (all channels batch setting) the parameters selected from one memory area and corresponding to all of the channels can be simultaneously set as the same value. The set values (sv) as well as the parameters set for each channel can be simultaneously set. Some exampl...

  • Page 14: 6. Operation

    Imr01h01-e4 14 6. Operation this chapter describes instrument operation, the instrument operation, run/stop transfer, and control area transfer, etc. 6.1 power on after power on, this instrument starts control in about 4 seconds. When a power failure of more than 30 ms occurs, the instrument assumes...

  • Page 15

    Imr01h01-e4 15 6.4 transfer of control area the memory area used for this control (control area) can be selected by contact input (option) or communication (option) other than the key operation. The memory area transfer by contact input and the key operation is shown in the following. When the memor...

  • Page 16: 7. Functions

    Imr01h01-e4 16 7. Functions this chapter describes an outline of function of ma900/ma901. 7.1 pv bias function the value set in the pv bias is added to the input value (actual measured value) to correct the input value. The pv bias is used to correct the individual variations in the sensors or when ...

  • Page 17

    Imr01h01-e4 17 7.6 batch setting function the batch setting function enables the setting of the parameters selected within one memory area simultaneously to the same value for all of the channels. The set values (sv) as well as the parameters set for each channel can be simultaneously set. 5.6.2 bat...

  • Page 18

    Imr01h01-e4 18 three-phase heater break alarm function (z-168): a heater break alarm occurs in the following configuration. The inputs of ct1 and ct5 are compared with the set values of hba1 and hba2, respectively to decide heater break or welding. [corresponding to ma900] input occurrence of alarm ...

  • Page 19: 8. Error Displays

    Imr01h01-e4 19 8. Error displays !" self-diagnostic error if an error is detected by the self-diagnostic, the pv display flashes “err,” and the sv display shows the error code. When two or more errors occur simultaneously, the error code numbers are totaled and displayed as one number. When the adju...

  • Page 20: 10. Specifications

    Imr01h01-e4 20 10. Specifications !" !" !" !" input number of inputs: ma900: 4 channels ma901: 8 channels thermocouple: isolated between each input channel rtd, voltage: not isolated between each input channel input type: thermocouple: k, j, r, s, b, e, t, n, plii, w5re/w26re, u, l input impedance :...

  • Page 21

    Imr01h01-e4 21 !" !" !" !" input range table #thermocouple input and rtd input type range code 0 to 200 ° c k 01 0 to 400 ° c k 02 0 to 600 ° c k 03 0 to 800 ° c k 04 0 to 1000 ° c k 05 0 to 1200 ° c k 06 0 to 1372 ° c k 07 -199.9 to +300.0 ° c 1 k 08 0.0 to 400.0 ° c k 09 0.0 to 800.0 ° c k 10 0 to...

  • Page 22

    Jul. 2002 imr01h01-e4 memory area data list (copy this sheet for its use.) sheet no. Date: name: memory area no. Ch1 ch2 ch3 ch4 ch5 ch6 ch7 ch8 set value (sv) control loop break alarm control loop break alarm deadband alarm 1 alarm 2 alarm 3 proportional band integral time derivative time anti-rese...