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  5. Installation Instructions Manual

Saab 32 025 902 Installation Instructions Manual

Manual is about: Saab 9-3

Summary of 32 025 902

  • Page 1

    Saab 9-3 900 installation instructions scdefault monteringsanvisning · installation instructions montageanleitung · instructions de montage sitdefault saab 9-3 parking assistance (spa) 4d, see page 2-13 5d, see page 14-30 cv, see page 31-42 accessories part no. Group date instruction part no. Replac...

  • Page 2

    2 32 025 940 saab 9-3 4d 1 spa control module 2 m03-07: holder (x4) 3 m03-07: seal (x4) 4 m03-07: distance sensor (x4) 5 m03-07: decor strip, bumper 6 wiring harness, distance sensor 7 spa wiring harness 8 dust cover 9 cable tie (x8) 10 m08: tape the following parts must be ordered separately m08: h...

  • Page 3

    32 025 940 3 saab 9-3 1 open the boot lid. 2 turn the ignition key to the off position and remove the key. Raise the car. 3 remove the two nuts holding the rear bumper air shield against the body and the two bolts holding the bumper shell against the wheel housings. 4 lower the car. 5 m03-07: remove...

  • Page 4

    4 32 025 940 saab 9-3 6 m03-07: raise and fold aside the luggage com- partment floor and remove the luggage com- partment scuff plate. 7 remove the panel in the luggage compartment side trim. 8 m03-07: remove the side scuff plates. 9 remove the clips and fold aside the side trims on the left and rig...

  • Page 5

    32 025 940 5 saab 9-3 11 m03-07: remove the bolts for the bumper shell which are located under the rear lamp clusters. 12 remove the bumper bolts at the wheel hous- ings. 13 m08: release the bumper's upper mounting by the rear lamp clusters. 14 remove the bumper shell by pulling the sides outwards a...

  • Page 6

    6 32 025 940 saab 9-3 15 remove the console in which such equipment as a cd changer/amplifier may be fitted. Dis- connect the connections to any equipment in the console. 16 remove the connector for the rear harness (blue) from the fuse box. Unplug connector a1 from the blue connector. Remove the lo...

  • Page 7

    32 025 940 7 saab 9-3 19 remove the rubber plug from under the left- hand rear lamp cluster. 20 connect the ground cable. 21 connect the control module and fit it into the slots on the rear fuse box. 22 position the wiring harness and secure with cable ties. F930a631 19 22 22 22 22 21 20

  • Page 8

    8 32 025 940 saab 9-3 23 remove the support from the bumper shell. 24 m03-07: align the bumper shell's decor strip using the guide tab and press in the hooks start- ing in the centre and then continuing out to the sides. 25 m03-07: fit the seals on the sensors. 26 m03-07: fit the distance sensors an...

  • Page 9

    32 025 940 9 saab 9-3 30 m08: drill 8 mm holes (from the inside of the bumper shell) in the centre of each marking (x 4). Position the hole-punching tool from the outside of the bumper. Grip on the outside, at the same time tighten the nut from the inside until the hole-punching tool is pressed thro...

  • Page 10

    10 32 025 940 saab 9-3 31 m08: fit the wiring harness in the support for the bumper shell. 32 m08: fit the support to the bumper shell. Warning check that the wiring harness is not pinched. Incorrect fitting can damage the wiring harness and cause a short-circuit/fire. F930a634 31 32.

  • Page 11

    32 025 940 11 saab 9-3 33 lift up the bumper shell and thread the wiring harness through the hole under the left-hand rear lamp cluster. Fit the grommet. 34 fit in the two tabs of the bumper shell under the holders and the outer corners between the wing liner and the mounting points at the wheel hou...

  • Page 12

    12 32 025 940 saab 9-3 38 fit the console in which such equipment as a cd changer/amplifier may be fitted. Plug in the connections to any equipment in the console. 39 fit the side trims. 40 m03-07: fit the side scuff plates. 41 fit the panels and the clips in the luggage com- partment's side trims. ...

  • Page 13

    32 025 940 13 saab 9-3 43 raise the car. 44 fit the bumper bolts at the wheel housings. 45 fit the two nuts holding the rear bumper air shield against the body. 46 lower the car. 47 close the boot lid. 48 check the fit of the bumper. Adjust as neces- sary. 49 connect the diagnostic tool, select car ...

  • Page 14

    14 32 025 940 saab 9-3 5d 1 spa control module 2 m06-07: holder (x4) 3 m06-07: seal (x4) 4 m06-07: distance sensor (x4) 5 m06-07: protective shell, bumper 6 wiring harness, distance sensor 7 wiring harness, rear harness 8 cable tie (x8) 9 bracket 10 m08: tape the following parts must be ordered sepa...

  • Page 15

    32 025 940 15 saab 9-3 1 turn the ignition key to the off position and remove the key. 2 raise the car. 3 remove the spoiler's centre nuts. 4 remove the screws to the wheel housing. 5 lower the car and open the tailgate. 6 insert a screwdriver in the hole to reach under the catch for the bumper shel...

  • Page 16

    16 32 025 940 saab 9-3 7 pull the bumper shell away from the holders. 8 release the catches using a screwdriver. Detach the shell from the moulding. 9 lift off the bumper shell. Important place the bumper on a soft, clean surface. F930a406 8 9 7.

  • Page 17

    32 025 940 17 saab 9-3 10 pull the cellular block from the bumper shell lugs. 11 m06-07: remove the corner protective mould- ings and the protective shell by inserting tool 82 93 474 under the shell to release the clips. F930a407 11 10 11 11 11.

  • Page 18

    18 32 025 940 saab 9-3 12 m08: drill 8 mm holes (from the inside of the bumper shell) in the centre of each marking (x 4). Position the hole-punching tool from the outside of the bumper. Grip on the outside, at the same time tighten the nut from the inside until the hole-punching tool is pressed thr...

  • Page 19

    32 025 940 19 saab 9-3 13 m08: fit the wiring harness in the support for the bumper shell. 14 m08: fit the support to the bumper shell. Warning check that the wiring harness is not pinched. Incorrect fitting can damage the wiring harness and cause a short-circuit/fire. F930a640 13 14.

  • Page 20

    20 32 025 940 saab 9-3 15 m06-07: fit the seals on the sensors. 16 m06-07: fit the distance sensors and holders together. 17 m06-07: fit the distance sensors into the bumper shell. 18 m06-07: connect the kit's wiring harness to the sensors and route it along the shell. The con- nector should appear ...

  • Page 21

    32 025 940 21 saab 9-3 19 fit the cellular block by guiding it in toward the bumper shell lugs. Press the cellular block in. 20 m06-07: fit the protective shell by pressing in the clips. Make sure that the sensors are fitted in place. 21 m06-07: check that all clips are secured into the bumper shell...

  • Page 22

    22 32 025 940 saab 9-3 22 fold down the rear seat backrests. 23 remove the left-hand c-pillar trim. Use 82 93 474 removal tool to remove the cover plate. 24 remove the left-hand side bolster. Use 82 93 474 removal tool to remove the clips. F930a643 23 23 23 24 24 24.

  • Page 23

    32 025 940 23 saab 9-3 25 remove the luggage compartment floor. 26 cars with subwoofer: lift up the subwoofer. 27 remove the scuff plate's clips using 84 71 179 removal tool, clips and lift up the scuff plate. F930a644 27 27 25 25.

  • Page 24

    24 32 025 940 saab 9-3 28 remove the clip from the mounting in the body. Use a screwdriver. 29 remove the two-stage rivet using 84 71 179 removal tool, clips. 30 remove the mounting for the cargo guard (if fit- ted). 31 remove the cover and the screw. 32 lift the cover away from over the storage com...

  • Page 25

    32 025 940 25 saab 9-3 35 remove the connector for the rear harness (blue) from the fuse box. Unplug connector a1 from the blue connector. Remove the lock. 36 fit the kit's wiring harness. Fit the red cable to connector a1 in position 1. Fit the green cable to connector a1 in position 4. 37 fit the ...

  • Page 26

    26 32 025 940 saab 9-3 38 connect the ground cable to the grounding point. 39 fit the kit's control module on the bracket by the electrical centre and plug in the connectors. 40 position the wiring harness and fit the straps. F930a647 38 40 40 40 40 39.

  • Page 27

    32 025 940 27 saab 9-3 41 fit the luggage compartment lighting. 42 press the side trim into its clips. 43 fit the cover over the storage compartment. 44 fit the screw. 45 fit the cover. 46 fit the mounting for the cargo guard (if fitted). 47 fit the two-stage rivet. 48 fit the clip to the mounting i...

  • Page 28

    28 32 025 940 saab 9-3 49 fit the scuff plate. 50 cars with subwoofer: lower the subwoofer and screw it in. 51 fit the luggage compartment floor. F930a649 49 49 51 51.

  • Page 29

    32 025 940 29 saab 9-3 52 fit the left-hand side bolster. Check that the belt is not twisted. 53 fit the left-hand c-pillar trim. 54 fold up the backrests. F930a650 53 53 53 52 52 52.

  • Page 30

    30 32 025 940 saab 9-3 55 lift the bumper shell and thread in the wiring harness. Fit the rubber grommet. 56 guide the bumper shell's tabs in under the hold- ers. 57 position the bumper shell's front corner between the wing liner and holder. Make sure that the shell lug is between the wing liner and...

  • Page 31

    32 025 940 31 saab 9-3 cv 1 spa control module 2 m04-07: holder (x4) 3 m04-07: seal (x4) 4 m04-07: distance sensor (x4) 5 m04-07: decor strip, bumper 6 wiring harness, distance sensor 7 spa wiring harness 8 cable tie (x8) 9 m08: tape the following parts must be ordered separately m08: hole-punching ...

  • Page 32

    32 32 025 940 saab 9-3 1 open the boot lid. 2 turn the ignition key to the off position and remove the key. Raise the car. 3 remove the two nuts that hold the rear bumper air shield to the body and the bolts that hold the bumper shell to the wheel housings. 4 lower the car. 5 m04-07: remove the rear...

  • Page 33

    32 025 940 33 saab 9-3 6 remove the carpet on the luggage compart- ment floor and remove the luggage compart- ment scuff plates. 7 remove the left-hand side scuff plate. 8 remove the left-hand side trim's clips and move the trim aside. Unhook the strap on the rear of the side trim (certain cars) and...

  • Page 34

    34 32 025 940 saab 9-3 9 remove the rear lamp clusters. 10 m04-07: remove the bolts for the bumper shell which are located under the rear lamp clusters. 11 m08: insert a screwdriver into the hole to gain access under the catch for the bumper shell. Bend the screwdriver up to release the catch. 12 re...

  • Page 35

    32 025 940 35 saab 9-3 13 remove the console in which equipment such as a cd-changer may be fitted. Disconnect the connections to any equipment in the console. 14 remove the connector for the rear harness (blue) from the fuse box. Unplug connector a1 from the blue connector. Remove the lock. 15 fit ...

  • Page 36

    36 32 025 940 saab 9-3 17 remove the rubber plug from under the left- hand rear lamp cluster. 18 fit the ground cable. 19 position the new wiring harness and secure the wiring harness with cable ties. 20 connect the control module and fit it into the slots on the rear fuse box. F930a657 17 18 19 20 ...

  • Page 37

    32 025 940 37 saab 9-3 21 remove the support from the bumper shell. 22 m04-07: align the bumper shell's decor strip using the guide tab and press in the hooks start- ing in the centre and then continuing out to the sides. 23 m04-07: fit the seals on the sensors. 24 m04-07: fit the distance sensors a...

  • Page 38

    38 32 025 940 saab 9-3 27 m08: drill 8 mm holes (from the inside of the bumper shell) in the centre of each marking (x 4). Position the hole-punching tool from the outside of the bumper. Grip on the outside, at the same time tighten the nut from the inside until the hole-punching tool is pressed thr...

  • Page 39

    32 025 940 39 saab 9-3 28 m08: fit the wiring harness in the support for the bumper shell. 29 fit the support to the bumper shell. Warning check that the wiring harness is not pinched. Incorrect fitting can damage the wiring harness and cause a short-circuit/fire. F930a659 28 29.

  • Page 40

    40 32 025 940 saab 9-3 30 lift up the bumper shell and thread the wiring harness through the hole under the left-hand rear lamp cluster. Fit the grommet. 31 fit in the two tabs of the bumper shell under the holders and the outer corners between the wing liner and the mounting points at the wheel hou...

  • Page 41

    32 025 940 41 saab 9-3 35 fit the console in which such equipment as a cd changer/amplifier may be fitted. Plug in the connections to any equipment in the console. 36 align the left-hand side trim, connect the lug- gage compartment lighting and hook in any strap. Fit the clips. 37 fit the side scuff...

  • Page 42

    42 32 025 940 saab 9-3 39 raise the car. 40 fit the bumper bolts at the wheel housings. 41 fit the two nuts holding the rear bumper air shield against the body. 42 lower the car. 43 close the boot lid. 44 check the fit of the bumper. Adjust as neces- sary. 45 connect the diagnostic tool, select car ...