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SAB Goblin black thunder Instruction Manual - Goblin Thunder

Summary of Goblin black thunder

  • Page 1

    Sab heli division goblin black thunder.

  • Page 2: Goblin Thunder

    Goblin thunder release 1.0 - april 2016 world distribution www.Goblin-helicopter.Com for sales inquiries, please email: sales@goblin-helicopter.Com for info inquiries, please email: support@goblin-helicopter.Com attention: if you are a consumer and have questions or need of assistance, please contac...

  • Page 3: Specifications

    1330mm 220mm main rotor diameter: 1468mm (with 650mm blades) main blade length: 600 to 650mm tail rotor diameter: 285mm tail blade length: 105mm weight including standard electronics: 3460g (excluding batteries). Motor size: maximum 64mm diameter, maximum height 64mm. Battery compartment: 60x58x350m...

  • Page 4

    Important notes *this radio controlled helicopter is not a toy. *this radio controlled helicopter can be very dangerous. *this radio controlled helicopter is a technically complex device which has to be built and handled very carefully. *this radio controlled helicopter must be built following these...

  • Page 5

    Additional components required *electric motor: 12s – 480/600kv maximum diameter 64mm, maximum height 64mm, pinion shaft diameter 6/8mm *speed controller: minimum 120a to be safe *batteries: 12s – 3700/5000mah *1 flybarless 3 axis control unit *radio power system, if not integrated with the esc *3 c...

  • Page 6

    The manufacturing process of the carbon parts often leaves micro-burrs and sharp edges. We recommend de-burring the edges to minimize the risks of electrical wire cuts, etc. Very important in red line zone. Page 4 chapter 4, carbon frame.

  • Page 7

    Flat head cap screw m2.5x5mm (hc128-s) esc support (h0153-s) flat head cap screw m2.5x5mm (hc128-s) flat head cap screw m2.5x5mm (hc128-s) flat head cap screw m2.5x5mm (hc128-s) frame spacer (h0003-s) frame spacer (h0003-s) frame spacer (h0003-s) main frame (h0362-s) socket head cap screw m3x10mm (h...

  • Page 8

    Bag 1.2, bag 1.3 metrix nylon nut m3 (hc206-s) main frame (h0362-s) finishing washer m3 (h0007-s) socket head cap screw m3x10mm (hc056-s) front landing gear support (h0694-s) right main frame assembly socket head cap screw m3x8mm (hc050-s) rear landing gear support (h0693-s) socket head cap screw m3...

  • Page 9

    Socket head cap screw m3x8mm (hc050-s) bag 1.3, bag 1.4 choose the position for the batteries for the best 3d performance (with 12s-5000 batteries) we recommend position 1 note: bottom holes: 75mm max height batteries. Middle holes: 70mm max height batteries. Top holes: 60mm max height batteries. Bu...

  • Page 10

    Page 8 chapter 5, transmission assembly.

  • Page 11

    Bearing support assembly (h0024-s) bearing 12x 24x6mm (hc426-s) flat head cap screw m2.5x5mm (hc128-s) socket head cap screw m3x8mm (hc050-s) socket head cap screw m3x10mm (hc056-s) column (h0018-s) bearing 10x 19x5mm (hc422-s) note: socket head cap screw m3x10mm (hc056-s) main structure (h0009-s) a...

  • Page 12

    One way bearing 10x 14x12mm (hc442-s) 60t pulley assembly (h0171-s) bearing 10x 15x4mm (hc420-s) socket head cap screw shouldered m2.5x19mm (hc033-s) note: when you tighten the collar (h0121-s) on the main shaft, ensure there is no axial play. Push down the main shaft while pulling up the locking co...

  • Page 13

    Belt tensioner arm washer 3x 4x0.5mm (hc176-s) belt tensioner support (h0174-s) socket head cap screw m3x12mm (hc062-s) tail belt idler assembly (h0174-s) belt tensioner arm assembly washer 3.2x 6x0.5mm (hc180-s) socket head cap screw shoulder m3x40mm (hc091-s) main structure assembly tail belt idle...

  • Page 14

    Motor mount (h0142-s) socket head cap screw m3x10mm (hc056-s) finishing washer m3 (h0007-s) spring [hc310] (hc315-s) washer 5.3x 15x1mm (hc188-s) metric hex nylon nut m5 (hc218-s) 34mm 21mm 6mm 7mm 0.2mm set screw m4x6mm (hc153-s) button head cap screw m4x8mm (hc098-s) 21t pulley (h0175-21-s) instal...

  • Page 15

    Note: larger id note: smaller id approx 76.6mm bag 6.1, bag 6.2 center hub assembly center hub (h0130bm-s) oring (ha024) damper derlin (h0426-c) spindle (h0097-s) radius arm assembly ... X2 uniball arm assembly ... X2 flanged bearing 2.5x 6x2.5mm (hc400-s) spacer arm 2.5x 4x6.3mm [h0253] uniball rad...

  • Page 16

    Socket head cap screw m3x8mm (hc050-s) socket head cap screw m3x12mm (hc062-s) carbon frame assembly head hps assembly central group assembly socket head cap screw m3x8mm (hc050-s) metric hex nylon nut m4 (hc212-s) socket head cap shoudered m4x24mm (hc111-s) finishing washer m3 (h0007-s) set screw m...

  • Page 17

    Assembly of the ball on the horn. The rods going from the servos to the swash plate must be as vertical as possible. Not all servos are equal, so to better align them you can choose to use the supplied spacer h0031. Figure 3 illustrates this. Installation of swashplate servos the linkage ball must b...

  • Page 18

    Plastic ball link (h0066-s) plastic ball link (h0402-s) plastic ball link (h0402-s) 40mm 65mm approx 75.5mm initial length for the rods from the servos to the swash plate. Approx. 49 mm plastic ball link (h0066-s) initial length for the rods from the swashplate to the blade grips. Set screw m2.5x18m...

  • Page 19

    Note: although the goblin can fly at high rpm, for safety reasons we suggest to not exceed 2300 rpm. Some example configurations: transmission setup it is important to choose the right reduction ratio to maximize efficiency based on your required flight performance. The goblin has many possible redu...

  • Page 20: Correct

    Figure 1 shows the motor correctly wired. It is advisable to cover the wire joints between the motor and the esc with heat shrink tubing. 2 mm 0.75 mm 0.75 mm big motor belt (hc309-s) motor belt tension *assemble the motor and pinion to its mounting plate. *fit the motor assembly into position. *com...

  • Page 21

    De-burr the side frames we recommend de-burring the edges of the carbon parts in areas where electrical wires run. Esc installation the speed controller (esc) is installed in the front of the helicopter. Figure 1: show the esc support. You can use hole or slot in according with your esc. Figure 2: s...

  • Page 22

    Flybarless control unit and rx installation figures 1 shows an example of installation of the flybarless control unit. You can use short spacer h0727 ( figure 2 ). You can use long spacer h0043 ( figure 3 ). This is typical if you want to put rx satellite under the control unit. Slot for sensor cabl...

  • Page 23

    Bearing 5x 9x3mm (hc406-s) tail pitch slider 01 [h0055bm] bearing 5x 10x4mm (hc411-s) uniball m2.5x 5h6 (h0064-s) tail rotor hub assembly tail blade grip assembly tail pitch slider link assembly tail pitch slider link assembly tail pitch slider assembly tail pitch slider link (h0261-s) tail blade gr...

  • Page 24

    Tail upper case (h0360bm-s) tail side plate assembly note: the set screw should align with the hole in the tail shaft socket head cap screw m3x8mm (hc050-s) tail case spacer (h0061-s) 26t pulley (h0103-s) bell crank lever assembly flanged bearing 6x 13x5mm (hc414-s) socket head cap screw m2.5x8mm (h...

  • Page 25

    Block nut (h0358-s) flat head cap screws m3x8mm (hc134-s) linkage tail support (h0045-s) set screw m3x20mm (hc150-s) boom thunder black (h0702-s) locking element tail assembly locking element tail assembly .... X 2 boom spacer (h0082-s) note: metric hex nylon nut m3 (hc206-s) detail a detail c tail ...

  • Page 26

    3mm 3mm approx 685mm 12mm 12mm finishing washer m3 (h0007-s) socket head cap screw m3x12mm (hc062-s) tail boom assembly plastic ball link (h0066-s) carbon rod 4x 2.5x635mm (hc237-s) threaded rod m2.5x40mm (hc242-s) note: note: before put plastic ball in threaded rod, please wait 12 hours after bondi...

  • Page 27

    Servo spacer (h0075-s) carbon rod assembly (hc237-s) socket head cap screw m2x6mm (hc004-s) tail servo assembly 15-16mm the distance between the axis and the ball must be between 15-16 mm uniball m2 5h6 (h0064-s) tail servo the tail servo wire lead must not be allowed to move above this line (figure...

  • Page 28

    0.75 mm boom assembly *insert the tail boom assembly . *lock the m8 nuts with the ha016 special tool supplied. *firmly lock the lateral srews m3x12mm. Use loctile for this screw and make sure you remain tight. *assemble the h0038 carbon security plate . *connect the tail servo wire to the previously...

  • Page 29

    Canopy install the canopy following these step : - canopy edge protection, adhesive foam tape, canopy grommets. (fig.6)(fig.7). The canopy hole must be 12.5 mm in diameter. Initially is 9 mm. You can enlarge the hole slightly to optimize the vertical position of the canopy itself. Install the quick ...

  • Page 30

    A b battery plate (h0149-s) cylinder m2.5 (h0151-s) flat head cap screw m2.5x5mm (hc128-s) batteries the battery tray system in the goblin 700 is simple, but very effective. The battery should be attached to the tray (part h0149) with heat shrink, tape or velcro. You can optionally use the battery p...

  • Page 31

    Operations before flight *set up the remote control and the flybarless system with utmost care. *it is advisable to test the correct settings of the remote and flybarless system without main blades or tail blades fitted. *check that all wiring is isolated from the carbon/aluminum parts. It is good p...

  • Page 32

    Maintenance *on the goblin, areas to look for wear include: * motor belt * tail belt * damper * main gear and pinion the lifespan of these components varies according to the type of flying. On average it is recommended to replace these special parts every 100 flights. *the head tends to lose rigidit...

  • Page 33

    1 2 2 2 3 3 3 3 3 4 6 5 7 8 21 9 10 11 12 13 15 16 18 17 17 17 17 19 20 20 20 20 20 14 19 22 22 main frame 18 main frame pos cod name specification quantity 1 h0002 battery tray carbon fiber 1 2 h0003 frame spacers aluminum 3 3 h0007 finishing washers m3 aluminum 14 4 h0149 battery plate carbon fibe...

  • Page 34

    1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 20 21 22 23 24 17 25 26 27 27 28 27 1 1 28 29 29 29 29 29 30 31 32 33 34 35 36 37 38 39 40 41 42 26 43 44 45 46 46 47 48 49 50 51 52 53 55 55 56 56 57 57 58 58 54 59 transmission assembly pos cod name specification quantity 31 hc079 socket head cap scre...

  • Page 35

    1 3 6 25 2 4 4 4 4 15 9 10 11 12 13 14 16 17 18 19 20 21 22 23 24 25 29 29 31 32 30 28 35 35 36 37 38 39 39 40 41 41 42 42 43 43 44 45 33 26 27 34 servo assembly 1, 2, 3 swashplate set - h0422 7 8 head system head system pos code name specification quantity 24 hc005 button cap screws m2x5mm 3 25 hc0...

  • Page 36

    35 46 1 1 1 2 3 4 4 5 6 7 29 9 10 10 11 11 12 12 13 11 14 15 15 16 16 17 19 20 21 22 23 24 52 25 26 27 28 8 30 31 32 34 34 34 36 37 38 38 38 39 39 39 39 40 41 43 44 45 47 48 48 48 49 50 20 51 42 53 53 54 54 55 55 56 56 57 33 18 tail system pos cod name specification quantity 1 h0007 finishing washer...

  • Page 37

    Battery tray [h0002-s] frame spacer [h0003-s] - 3 x frame spacers. - 10 x finishing washers m3. Finishing washer m3 [h0007-s] main structure [h0009-s] servo support [h0010-s] - 1 x cf swashplate anti-rotation guide. - 1 x finishing washer m3. - 1 x socket head cap screw m3x8mm. Swashplate anti-rotat...

  • Page 38

    - 4 x washers 3.1x 12x1.8mm. Washer 3.1x 12x1.8mm [h0078-s] servo spacer [h0075-s] - 1 x 25t tail pulley. - 1 x set screw m4x4mm. - 6 x socket head cap screws m2x5mm. 26t tail pulley [h0103-s] - 10 x servo spacers. Boom spacer [h0082-s] - 2 x boom spacer. - 1 x set screw m3x20mm. Bush one way [h0110...

  • Page 39

    - 1 x column belt tensioner. - 1 x tail belt idler. - 1 x belt tensioner arm. - 2 x flanged bearings 3x 7x3mm. - 2 x flanged bearings 5x 9x3mm. - 1 x head cap shouldered m3x40mm. - 1 x washer 3x 4x0.5mm. - 1 x head cap screw m3x12mm. - 2 x washers 3.2x 6x0.5mm. - 1 x button cap screw m3x4mm. - 1 x s...

  • Page 40

    Bell crank lever [h0406bm-s] - 2 x tail pin. - 1 x uniball m2. - 1 x uniball spacer. - 1 x bell crank lever. - 2 x flanged bearing 3x 7x3mm. - 1 x head cap screws m3x22mm. - 1 x head cap screws m2x8mm. - 1 x washer 3x 4x0.5mm. - 1 x spacer 3x 4x9.6mm. Swashplate set hps [h0422bm-s) - 1 x swashplate ...

  • Page 41

    - 8 x socket head cap screws m2x5mm. [hc002-s] [hc004-s] [hc008-s] - 8 x socket head cap screws m2x8mm. [hc010-s] [hc018-s] - 8 x socket head cap screws m2.5x6mm. [hc020-s] - 8 x socket head cap screws m2.5x8mm. [hc026-s] - 8 x socket head cap screw m2.5x12mm. [hc033-s] [hc038-s] - 8 x button head c...

  • Page 42

    [hc200-s] [hc206-s] - 8 x metric hex nylon nuts m2,5h3,5. [hc212-s] [hc218-s] [hc230-s] - 1 x belt gates 1926-3gt-06mm. - 3 x thread rods m2.5 x 40mm. [hc242-s] [hc237-s] [hc324-s] [hc232-s] [hc309-s] [hc411-s] [hc420-s] [hc414-s] [hc418-s] - 2 x flanged bearings 6x 13x4mm. - 2 x flanged bearings 8x...

  • Page 43: Upgrades and Accessories

    [ha112-s] aluminum cooling motor mount [h0316-s] swashplate leveler g700 [h0707-s] sab helidivision futaba servo horn [ha050] sab heli division black polo shirt [hm027-s-m-l-xl-xxl] sab heli division black hoodies [hm029-s-m-l-xl-xxl] sab heli division neck strap [hm034] - 1 x neck strap. - 4 x jr s...

  • Page 44

    Sab heli division www.Goblin-helicopter.Com - carefully check your model before each flight to ensure it is airworthy. - consider flying only in areas dedicated to the use of model helicopters. - check and inspect the flying area to ensure it is clear of people orbstacles. - rotor blades can rotate ...