SAB Heli Division GOBLIN BLACK NITRO Manual

Summary of GOBLIN BLACK NITRO

  • Page 1

    Sab heli division goblin black nitro.

  • Page 2: Specifications

    380mm 1320mm 196mm main rotor diameter :1468mm (with 650mm blades) main blade length :650mm tail rotor diameter :285mm tail blade length :105mm weight including standard electronics: 4220g (without fuel). Usable engines : ys91, ys96, ys120 - os91, os105 gear ratio : 7.64 fuel capacity : 650cc specif...

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    Important notes *this radio controlled helicopter is not a toy. *this radio controlled helicopter can be very dangerous. *this radio controlled helicopter is a technically complex device which has to be built and handled very carefully. *this radio controlled helicopter must be built following these...

  • Page 4

    Additional components required *engine. *muffer suited for the engine being used. *batteries: 2s/1600-3000mah. *governor unit. *1 flybarless 3 axis control unit. *receiver system. *1 throttle servo. *3 cyclic servos. *1 tail rotor servo. *6 channel radio control system on 2.4 ghz. *fuel. The assembl...

  • Page 5

    Socket head cap screw m2.5x6mm (hc018-s) engine support spacer (h0678bm-s) button head cap screw m3x6mm (hc094-s) [hc094] flat head cap screw m2.5x5mm (hc128-s) carbon plan (h0689-s) frame spacer (h0003-s) bag 1-1, bag 1-2 carbon plan assembly right main frame assembly frame spacer (h0003-s) flat he...

  • Page 6

    Bag 1-3 main frame (h0688-s) main frame assembly engine support spacer (h0678bm-s) button head cap screw m3x6mm (hc094-s) carbon insert m3 assembly canopy mount base [h0713-s] button head cap screw m3x6mm (hc094-s) carbon insert m3 assembly use epoxy or ca glue in all carbon insert m3 assembly note:...

  • Page 7

    Bag 1-4, bag 1-5 choose the position for the batteries for the best 3d performance (with 12s-5000 batteries) we recommend position 1 note: bottom holes: 75mm max height batteries. Middle holes: 70mm max height batteries. Finishing washer m3 (h0007-s) socket head cap screws m3x16mm (hc068-s) finishin...

  • Page 8

    Bearing support assembly (h0024-s) bearing 12x 24x6mm (hc426-s) flat head cap screw m2.5x5mm (hc128-s) socket head cap screw m3x8mm (hc050-s) socket head cap screw m3x10mm (hc056-s) column (h0018-s) bearing 10x 19x5mm (hc422-s) note: socket head cap screw m3x10mm (hc056-s) main structure (h0683-s) a...

  • Page 9

    One way bearing 10x 14x12mm (hc442-s) 60t pulley assembly (h0104-s) bearing 10x 15x4mm (hc420-s) socket head cap screw shouldered m2.5x19mm (hc033-s) note: when you tighten the collar (h0121-s) on the main shaft, ensure there is no axial play. Push down the main shaft while pulling up the locking co...

  • Page 10

    Tensioner arm [h0071] washer 3x 4x0.5mm (hc176-s) belt tensioner support (h0070-s) tail belt idler assembly [h0070-s] socket head cap screw m3x12mm (hc062-s) washer 3.2x 6x0.5mm (hc180-s) socket head cap screw shoulder m3x50mm (hc092-s) main structure assembly tail belt idler assembly button head ca...

  • Page 11

    Approx 76.6mm bag 5-1, bag 5-2 center hub assembly center hub (h0130bm-s) oring (ha024) damper derlin (h0426-c) spindle (h0097-s) radius arm assembly ... X2 uniball arm assembly ... X2 flanged bearing 2.5x 6x2.5mm (hc400-s) spacer arm 2.5x 4x6.3mm [h0253] uniball radius arm [h0205] flanged bearing 3...

  • Page 12

    Socket head cap screw m3x8mm (hc050-s) bag 6-1, bag 6-2, bag 6-3 socket head cap screw m3x12mm (hc062-s) socket head cap shoudered m4x24mm (hc111-s) socket head cap screw m3x12mm (hc062-s) metric hex nylon nut m4 (hc212-s) uniball (h0063-s) uniball m3 (h0065-s) socket head cap screw m3x10mm (hc056-s...

  • Page 13

    D d c c bag 7-1, bag 7-2 clutch unit assembly pulley assembly (black) (h0675bl-28-s) [ pulley + bearing ] shaft os motor (h0668-b-s) button head cap screw m4x8mm (hc098-s) clutch (h0670-s) clutch support (h0672-s) fan case (h0671bm-s) flat head cap screw m3x8mm (hc134-s) engine mount assembly socket...

  • Page 14

    Motor support (h0143-s) bag 7-3 socket head cap shoulder m4x15mm (hc103-s) socket head cap screws m3x10mm (hc056-s) note: using h0726 ( accessory not included in the kit ) you can easily tighten the assembly onto the engine shaft. With a 6mm hex driver, you can tighten the clutch unit. Important: ti...

  • Page 15

    Cut magnet bag 7-4 installation of the rpm sensor on the goblin, you can use two different solutions to install an rpm sensor. The first is a backplate sensor, please look at the following pictures for how to install it. P.S: not all ys engines can support this style of sensor, please check with you...

  • Page 16

    Fan case b (h0663-s) 61 10 bag 7-5 fan case a (h0662-s) socket head cap screws m3x10mm (hc056-s) fan case assembly finishing washer m3 (h0007-s) socket head cap screws m3x10mm (hc056-s) finishing washer m3 (h0007-s) socket head cap screws m2.5x10mm (hc022-s) socket head cap screws m2.5x8mm (hc020-s)...

  • Page 17

    Bag 7-6 button head cap screw m4x10mm (hc100-s) button head cap screw m4x10mm (hc100-s) fit in this hole note: loosen all of the m3x8mm screws. Using a 5/6mm shaft, you can tension the motor belt. Simply align the shaft with the ridges on the frame, push the shaft down and then re-tighten the bolts....

  • Page 18

    Assembly of the ball on the horn. The rods going from the servos to the swash plate must be as vertical as possible. Not all servos are equal, so to better align them you can choose to use the supplied spacer h0031. Figure 3 illustrates this. Installation of swashplate servos the linkage ball must b...

  • Page 19

    Plastic ball link (h0066-s) 40mm 65mm 10mm initial length for the rods from the servos to the swash plate. Approx. 49 mm plastic ball link (h0066-s) linkade rod b aseembly head hps version preliminary setup adjust the linkage as shown. The linkage rod a has thead right/left. Turning, you can change ...

  • Page 20

    82mm approx 78mm approx socket head cap screw m2.5x8mm (hc020-s) finishing washer m2.5 (h0255-s) socket head cap screw m2.5x8mm (hc020-s) finishing washer m2.5 (h0255-s) socket head cap screw m2.5x8mm (hc020-s) finishing washer m2.5 (h0255-s) bag 8-4 wires support (h0690-s) wires support assembly pl...

  • Page 21

    Flybarless control unit and rx installation figures 1 shows an example of installation of the flybarless control unit. You can use short spacer h0727 ( figures 2 ). You can use long spacer h0043 ( figure 3 ). This is typical if you want to install rx satellite under the control unit. For flybarless ...

  • Page 22

    85mm around bag 10 fuel rubber [h0708] tank line assembly tube 2.4x 4.5 [hc474] fuel nipple [h0706] fuel clunk [h0705] filter [hc475] in figure 1 you can see the extension lead for the tail servo. It is very important to include a connector for fast disassembly of the boom module. The connector will...

  • Page 23

    Plug [h0715] tube 2.5x 5.5x60cm [hc473] t connector [hc476] fuel filling bag 11, bag 12 fuel clunk [h0705] filter tube [hc474] fuel nipple [h0706] fuel rubber [h0708] tank assembly tank rubber (h0669-s) socket head cap screws m3x12mm (hc062-s) tank assembly tank (h0685-s) tank support right (h0686-s...

  • Page 24

    Bearing 5x 9x3mm (hc406-s) tail pitch slider 01 [h0055bm] bearing 5x 10x4mm (hc411-s) uniball m2.5x 5h6 (h0064-s) tail rotor hub assembly tail blade grip assembly tail pitch slider link assembly tail pitch slider link assembly tail pitch slider assembly tail pitch slider link (h0261-s) tail blade gr...

  • Page 25

    Tail upper case (h0360bm-s) tail side plate assembly note: the set screw should align with the hole in the tail shaft socket head cap screw m3x8mm (hc050-s) tail case spacer (h0061-s) 26t pulley (h0103-s) bell crank lever assembly flanged bearing 6x 13x5mm (hc414-s) socket head cap screw m2.5x8mm (h...

  • Page 26

    Block nut (h0358-s) flat head cap screws m3x8mm (hc134-s) linkage tail support (h0045-s) set screw m3x20mm (hc150-s) boom nitro black (h0702-s) locking element tail assembly locking element tail assembly .... X 2 boom spacer (h0082-s) note: metric hex nylon nut m3 (hc206-s) detail a detail c tail bo...

  • Page 27

    3mm 3mm approx 685mm 12mm 12mm finishing washer m3 (h0007-s) socket head cap screw m3x12mm (hc062-s) tail boom assembly plastic ball link (h0066-s) carbon rod 4x 2.5x635mm (hc237-s) threaded rod m2.5x40mm (hc242-s) note: note: before installing the plastic link on the rod, please wait 12 hours after...

  • Page 28

    Servo spacer (h0075-s) carbon rod assembly (hc237-s) socket head cap screw m2x6mm (hc004-s) tail servo assembly 15-16mm the distance between the axis and the ball must be between 15-16 mm uniball m2 5h6 (h0064-s) tail servo the tail servo wire lead must not be allowed to move above this line (figure...

  • Page 29

    0.75 mm boom assembly *insert the tail boom assembly . *lock the m8 nuts with the ha016 special tool supplied. *firmly tighten the lateral srews m3x12mm. Use loctite for this screw and make sure you remain tight. *assemble the h0038 carbon security plate . *connect the tail servo wire to the previou...

  • Page 30

    Canopy follow these steps to setup the canopy: - install canopy grommets, canopy edge protection, adhesive foam tape.(fig.6)(fig.7)(fig.8)(fig.9). - install canopy positioner h0712 ( fig.11 ) . The canopy hole must be 12.5 mm in diameter. Initially is 9 mm. You can enlarge the hole slightly to optim...

  • Page 31

    Operations before flight * set up the remote control and the flybarless system with utmost care. * it is advisable to test the correct settings of the remote and flybarless system without main blades or tail blades fitted. * check that all wiring is isolated from the carbon/aluminum parts. It is goo...

  • Page 32

    Maintenance correct maintenance must be applied to fuel line. Fuel clunk, tube, fuel rubber, it’s very important to keep these parts in perfect condition. In according with the fuel (% nitro) filter and tube should be replaced every 50 flights. Make sure that all tube / nipples connections are relia...

  • Page 33

    8 19 1 1 2 2 2 2 4 5 6 7 7 8 9 11 11 15 15 13 13 14 14 16 16 17 17 18 18 18 18 15 10 15 3 3 12 12 main frame main frame pos cod name specification quantity 1 h0003 frame spacers aluminum 2 2 h0007 finishing washers m3 aluminum 8 3 h0224 column aluminum 2 4 h0431 landing gear rod aluminum 2 5 h0432 l...

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    1 2 3 4 4 5 6 12 12 8 9 10 11 7 13 14 15 16 17 18 19 20 21 23 23 23 26 26 26 26 27 28 29 30 32 34 22 35 36 36 37 38 39 39 41 40 42 42 43 43 15 44 44 45 45 46 46 47 1 24 24 24 24 25 31 33 tranmission system tranmission system pos cod name specification quantity 1 h0007 finishing washers m3 aluminum 2...

  • Page 35

    12 13 14 27 28 28 swashplate set - h0422 engine unit system engine unit system 1 1 1 1 2 2 3 3 4 3 3 5 6 7 8 9 10 11 15 16 17 18 19 20 22 22 22 23 23 23 24 25 25 26 26 26 26 26 28 28 29 30 30 31 21 21 pos code name specification quantity 16 h0675 z 28 nitro pulley aluminum 1 17 h0677 pulley flange a...

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    1 3 6 25 2 4 4 4 4 15 9 10 11 12 13 14 16 17 18 19 20 21 22 23 24 25 29 29 31 32 30 28 35 35 36 37 38 39 39 40 41 41 42 42 43 43 44 45 33 26 27 34 servo assembly 1, 2, 3 swashplate set - h0422 7 8 head system head system pos code name specification quantity 24 hc005 button cap screws m2x5mm 3 25 hc0...

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    35 46 1 1 1 2 3 4 4 5 6 7 29 9 10 10 11 11 12 12 13 11 14 15 15 16 16 17 19 20 21 22 23 24 52 25 26 27 28 8 30 31 32 34 34 34 36 37 38 38 38 39 39 39 39 40 41 43 44 45 47 48 48 48 49 50 50 51 42 53 53 54 54 55 55 56 56 57 33 18 tail system pos cod name specification quantity 1 h0007 finishing washer...

  • Page 38

    Frame spacer [h0003-s] - 3 x frame spacers. - 10 x finishing washers m3. Finishing washer m3 [h0007-s] servo support [h0010-s] - 1 x cf swashplate anti-rotation guide. - 1 x finishing washer m3. - 1 x head cap screw m3x8mm. Swashplate anti-rotation guide [h0017-s] chapter 17, spare parts column [h00...

  • Page 39

    - 1 x 25t tail pulley. - 1 x set screw m4x4mm. - 6 x head cap screws m2x5mm. 26t tail pulley [h0103-s] bush one way [h0110-s] - 4 x bush one ways. M4 locking collar [h0121-s] - 1 x m4 locking collar. - 1 x head cap screw m4x22mm. - 1 x metric hex nylon nut m4 h5. - 1 x main shaft. - 1 x m4 locking c...

  • Page 40

    - 3 x h0426-a. - 3 x h0426-b. - 3 x h0426-c. - 3 x washers 10x 16x1mm. - 3 x washers 10x 16x0.2mm. - 3 x orings 3050. - 1 x swashplate assembly. - 2 x bearings 30x 37x4mm. - 6 x uniballs m3x4 5 h3. - 2 x main linkage. - 4 x uniballs m3. Damper [h0426-s] swashplate set hps [h0422bm-s] main linkage [h...

  • Page 41

    Boom black nitro 630 [h0702-s] - 4 x hex nylon nuts m3. - 2 x boom spacers. - 2 x head cap screws m3x12. - 2 x nylon screw m8x20mm. - 1 x flat cap screws m3x8. - 1 x black nitro tail boom 630. - 2 x locking element tails. - 2 x double-sided tapes . - 1 x set screws m3 x 20mm . - 2 x washers 3.1 x 12...

  • Page 42

    - 8 x socket head cap screws m2x5mm. [hc002-s] [hc004-s] [hc008-s] - 8 x socket head cap screws m2x8mm. [hc010-s] [hc018-s] - 8 x socket head cap screws m2.5x6mm. [hc020-s] - 8 x socket head cap screws m2.5x8mm. [hc026-s] - 8 x socket head cap screw m2.5x12mm. [hc033-s] [hc038-s] - 8 x button head c...

  • Page 43

    - 1 x belt gates 1926-3gt-06mm. - 3 x thread rods m2.5 x 40mm. [hc242-s] [hc237-s] [hc324-s] [hc232-s] [hc411-s] [hc420-s] [hc414-s] [hc418-s] - 2 x flanged bearings 6x 13x4mm. - 2 x flanged bearings 8x 12x3.5mm. - 2 x bearings 10x 15x4mm. [hc410-s] - 4 x flanged bearings 3x 7x3mm. - 4 x flanged bea...

  • Page 44

    Sab heli division www.Goblin-helicopter.Com - carefully check your model before each flight to ensure it is airworthy. - consider flying only in areas dedicated to the use of model helicopters. - check and inspect the flying area to ensure it is clear of people orbstacles. - rotor blades can rotate ...