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- SAXY 25
- Owner's Manual
Sachs Bikes SAXY 25 Owner's Manual
Summary of SAXY 25
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Your sachs dealer sachs uses and recommends sachs fahrzeug- und motorentechnik gmbh ernst-sachs-straße 6 • d-90441 nürnberg phone: +49 (0)911 4231 400 • fax +49 (0)911 4231 332 e-mail: info@sachs-bikes.De • www.Sachs-bikes.De nr. P00 638 008 00 02 000 2006 05 005.
Page 2: Saxy 25/45
Saxy 25/45 owners manual.
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Preface reprinting, reproduction and translation, even of excerpts, without our express consent is not permitted. All rights stipula- ted in the copyright law remain expressly reserved. Technical changes to the standard motor- cycles can cause the ec type approval to become invalid. Therefore before...
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1 contents riding instructions ride safely ............................................................................... 19 ride economically and be aware of the environment ......... 20-21 running-in instructions ............................................................ 22 side stand ............
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2 contents notes on maintenance checking steering bearing ....................................................... 36 checking the telescopic fork and shock absorber ................... 36 removing the front wheel ........................................................ 37 installing the front wheel ...
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3 observe the following: warning precautionary measures against the risk of accidents, injury and/or death. Fire hazard the bike is supplied with a catalyst. The exhaust system becomes very hot. While riding, idling or parking, make sure that no easily in fl am ma ble materials (such as hay, leaves,...
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4 1 3 4 5 2 1 chassis number and rating plate 2 fork column lock 3 kick starter 4 footrest 5 battery and fuse overview and operation.
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5 6 7 8 10 11 12 9 13 14 6 cockpit 7 handlebar fi ttings 8 tank cap 9 fuel tap 10 shock absorber 11 side stand 12 footrest 13 main stand 14 air fi lter housing left-hand side view overview and operation.
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6 1 4 2 3 9 5 6 7 8 10 1 carburetor 2 oil drain plug 3 engine number 4 footrest left engine left-hand side view 5 spark plug connector 6 electric starter 7 footrest right 8 oil fi ller cap 9 kick starter 10 oil level sight glass engine right-hand side view overview and operation.
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7 1 2 3 4 7 5 8 6 right-handle handlebar fi ttings left-handle handlebar fi ttings 1 handbrake lever rear brake 2 choke lever ( ) 3 emergency off switch 4 push-button: horn 5 handbrake lever front brake 6 throttle 7 direction-indicator switch switch to the left: left indicator on switch to the right...
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8 2 3 1 ignition-lock note with the motorbike you get two indefi nite ignition keys. Keep the spare keys at a safety place. The ignition-lock is operated with a sepa- rate key. The tank cap as well as the steering lock are operated with the same key. Key positions 1 ignition off 2 operating position...
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9 3 1 2 overview and operation cockpit speedometer 1 km/h -odometer 2 dst - total distance (km) instrument lights 3 left and right direction indicator green.
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10 before each ride, carry out a safety check using the checklist. Take the safety check seriously. Carry out maintenance activities before you start your ride ( maintenance) or ask a spe cial ized sachs dealer to do so. This will provide you with the cer tain ty that your mo- torcycle cor re sponds...
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11 1 safety test warning fuel is highly infl ammable and can ex- plode. Do not smoke or bring a naked fl ame near the fuel tank. Fuel expands under the infl uence of heat and the sun. Therefore, never fi ll the tank to the brim. Never fi ll the tank while the engine is running. Never bring a glowing...
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12 r on off 1 safety test fuel tap caution when you stop the engine, always set the fuel tap to position close. Oth- er wise, fuel could enter the engine and this could make starting diffi cult or lead to se ri ous engine damage. We cannot be held liable under the guarantee for damage caused by non-...
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13 sfm 649 001.1 -10° 0° 10° 20° 30°40° c - 20° sae 10w/30 sae 10w/40 10w/50 sae 15w/40 15w50 sae 20w/50 engine oil caution do not use additives. Since the oil also serves to lubricate the clutch, do not use car engine oils sup ple - ment ed with friction modifiers (such energy-con serv ing oils can...
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14 1 2 max min caution checking the oil while the engine is cold will lead to a wrong measurement and therefore the wrong oil quan ti ty. In order to avoid engine damage, never ex ceed the maximum oil level nor let it drop below the minimum level. - stop the warmed-up engine, wait for ap- prox. 5 mi...
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15 1 2 braking braking the front brake and rear brake are op er at ed independently from each other. The front brake is operated via the right- hand brake lever (1) on the han dle bars, and the rear brake is operated via the left-hand brake lever (2). When stopping or slowing down, re lease the thro...
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16 a 30 - 35 mm safety test drive chain caution the chain setting affects the wear on the drive chain and sprocket as well as the spring excursion of the rear wheel. Regularly clean and lubricate the drive chain. Check the chain setting and the drive chain for damage before each run. Check the chain...
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17 2 1 safety test checking the tyre pressure warning adjust the tyre pressure according to the total weight load. Never exceed the rated total weight or the bearing capacity of the tyres. Incorrect tyre pressure will have a con- siderable effect on the riding prop er ties of the motorbike and the l...
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18 safety test load / lights warning for the sake of your safety, use only original sachs accessories or prod ucts released by sachs. Sachs cannot judge for each third-part product whether it can be safely used in combination with your sachs mo tor cy cle. Nor can a of fi cial approval give such a g...
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19 riding instructions ride safely caution riding safety is largely also de ter mined by the manner of riding. Therefore: – put on a tested/approved safety hel met and correct close the buckle. – wear suitable protective clothes. – rest your feet on the footrests. – do not ride if your riding abilit...
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20 riding instructions ride economically and be aware of the environment fuel consumption, environmental pol lu tion and wear of engine, brakes and tyres de- pend on various factors. Your personal riding style is highly de ter - mi nant for economical fuel con sump tion and exhaust gas and noise gen...
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21 fuel consumption is also affected by conditions that are out of your control, for instance, poor road condition, hills, riding in winter. Ride economically and be aware of the environment observe the following aspects for eco- nom i cal fuel consumption: - the planned inspection intervals must be...
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22 riding instructions running-in instructions running-in instructions for engine and gearbox caution exceeding the running-in speeds incre- ases the wear of the engine! In case of engine problems during the running-in period you should immediately consult your specialized sachs-dealer. Note during ...
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23 riding instructions side stand propping up the motorbike on the side stand. Warning always make sure that the stand is resting on fi rm ground. On sloping roads, always park the motorbike facing uphill. When you kick the stand in, do not stand within the pivoting arc of the stand. The stand pivot...
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24 r on off 1 2 riding instructions before starting note pull and hold one of the handbrake levers to start the engine. - put the motorcycle it in a vertical position and let the side stand fould up. - turn the fuel tap (1) to position on or reserve - mount the motorcycle. - turn the ignition key (2...
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25 a b 1 3 2 riding instructions starting with kick starter caution avoid high engine speeds after a cold start. - shift the cold start lever (choke 1) in direction „b“. - do not open the twist grip throttle cont- rol. - pull the hand brake lever (2) and hold it. - swing the the kick starter pedal (...
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26 a b 1 2 3 4 riding instructions starting with electric starter caution avoid high engine-speed counts af ter a cold start. The starter is active only with pulled clutch lever. - turn the choke (1) in the direction of the arrow "b" for cold start. - do not open the throttle (4). - pull the hand br...
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27 riding instructions braking oil and grease warning the brake drums and linings must be free of oil and grease! If the motorcycle is not used for a while, a rust fi lm may form on the brakes and thus increase the braking effect. A thick rust fi lm can cause the brakes to lock up. When setting out ...
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28 2 1 riding instructions braking braking the front brake and rear brake are op er at ed independently from each other. The front brake is operated via the right- hand brake lever (1) on the han dle bar, and the rear brake is operated via the left-hand brake lever (2). When stopping or slowing down...
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29 r on off 2 1 3 riding instructions stopping the engine - turn the ignition key to the po si tion (1). - pull out the ignition key. Caution turn the fuel tap (2) to the off po si tion. In the on or res position, fuel could enter the engine, leading to se ri ous dam- age when starting the en gine. ...
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30 service instructions servicing the motorbike / cleaning agents note regular, expert service will help main tain the value of your motorcycle and is a condi- tion for guarantee claims for cor ro sion and other such damage. Caution rubber and plastic parts will be dam- aged by caustic or penetratin...
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31 service instructions servicing the motorbike / cleaning agents cleaning - to wash the motorcycle, use a soft sponge and clean water. - afterwards, dry off with a polishing cloth or chamois. - do not wipe off dust or dirt with a dry cloth, to avoid scratching the paint or covering. Preservation ag...
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32 service instructions operation in winter and anti-corrosion protection note protect the environment by using only en- vironmentally friendly preservation agents, and use them frugally. Use of the motorcycle in the winter can cause considerable damage due to the presence of salt on the roads. Caut...
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33 repairing paint damage minor paint damage should be im me di ate ly repaired. If the motorcycle is not used for a long er period, it is recommended to support the motorcycle so that its weight is not on the tyres. You can prevent the tyres from be com ing dry and brittle by spraying them with a s...
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34 service instructions lay-up / commission lay-up - clean the motorcycle. - remove the battery. Observe the maintenance in struc tions. - spray suitable lubricants onto the brake- lever and clutch-lever joints and the side- standard and main-stan dard bearings. - rub bright / chromium-plated parts ...
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35 service instructions technical changes, accessories and spare parts warning technical changes to the mo tor cy cle can lead to cancellation of the ec op er - at ing license. Should you want to make technical chang- es, observe our guidelines. This will serve to prevent the motorcycle from being d...
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36 1 checking the steering bearings checking the telescopic fork notes on maintenance note the telescopic fork should not jam up when turned and it should swing back lightly to both end positions. - pull the hand brake to block the front wheel brake. - hold the handlebar with both hands and try to m...
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37 4 1 2 3 6 5 7 removing and installing the front wheel removal: - loosen the union nut of the speedometer shaft (1) on right-hand side and pull out the speedometer shaft. - unhook the brake cable (2) of the brake lever. - remove the axle nut (3). - pull out the full-fl oating axle (4). - remove th...
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38 9 3 5 6 7 1 2 4 8 removing and installing the rear wheel - unscrew the axle nut and pull out the full-fl oating axle. - remove the chain adjusters (4 and 5) on both sides. - remove the drive chain (6). - raise the rear wheel, remove the full fl oating axle (2) with brake support (7) and brake cal...
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39 1 2 3 a = 5 mm notes on maintenance note after a longer period of operation, adjust- ment of the brakes is essential due to natural wear of the brake-shoe linings. Checking - an external sign of the brakes needing adjustment is the constantly increasing free travel (a) of the handbrake lever (1) ...
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40 sfm 649 033.1 1 a 30 - 35 mm 2 3 3 checking and adjusting the drive chain adjusting the chain caution it is essential to have the tightening torques checked by a sachs-dealer. Too tight adjustment of the chain will cause bearing damage on engine and rear wheel and result in excessive wear of the ...
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41 clean drench in air fi lter oil.
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42 1 0,7 - 0,8 mm 1 2 cleaning the fuel fi lter note we recommend to have the fuel fi lter (1) cleaned by a sachs-dealer. Clean for the fi rst time after 1.000 km clean every 8.000 km notes on maintenance spark plug check and change caution check or change the spark plug only when the engine is cold...
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44 battery warning always wear safety glasses. Keep children away from acids and bat ter ies. Explosion danger a battery being charged produces a highly explosive gas, which is why fi re, sparks, naked fl ames and smoking are prohibited. Fire hazard avoid generating sparks and elec tro stat ic disch...
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45 3 4 2 1 removing and installing the battery caution the battery may only be connected or disconnected while the ignition is inactive. First disconnect the minus terminal (black cable, 1). When in stall ing the bat tery, fi rst connect the plus terminal (red cable, 2). The battery is main te nance...
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46 1 2 3 3 4 4 5 changing the bulbs note use only tested, incandescent bulbs with the ‘e’ designation. Use of non-approved bulbs will void the operating license. Do not touch the bulbs with bare fi ngers. Hold bulbs with a clean, dry cloth when installing or re mov ing them. Headlight low beam bulb:...
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47 1 12cm h 5m h adjusting the headlight - activate the dipped beam. - use the adjusting screws (1) on both sides to adjust the angle of the asymmetrically illuminated surface area of the road top. - release srews (1) adjust and tighten up. Note if you have problems adjusting the head- lamps, see a ...
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48 technical data engine engine type: fy139fmb-b design: single cylinder 4-stroke petrol engine valve control: 1 overhead cam with rocker arms valves: 2 valves valve clearance, cold: intake + exhaust 0.05 mm - 0.08 mm displacement: 49.5 cm 3 bore: ø 39 mm stroke: 41.4 mm compression ratio: 10:1 lubr...
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49 clutch: multi-disk automatic splashing oilclutch gear shifting: 2- gear transmission with permanent engagement gear ratios: 1. Gear = 36/11 (3,273) 2. Gear = 31/16 (1,938) primary: 4,059 drive pinion: 11 teeth sprocket: 45 version: 48 teeth / 25 version: 60 teeth drive chain: 420 technical data p...
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50 motorbike version: type 638 frame: steel- tankframe front suspension: telescopic fork ø 37 mm, spring travel 110 mm rear suspension: shock absorbers, spring travel 48 mm wheels: light metal (alu) front rim size: = 1,50 x 17“ rear rim size: = 1,50 x 17“ tires: front = 2,75-17" min. 46j rear = 2,75...
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51 technical data lubricants and operating fl uids fuel tank capacity: 6.5 litres, incl. 1.0 litres reserve fuel: unleaded fuel min. 91 octane engine oil: filling quantity: sae 15 w 40 mineral oil api (sg or higher) 0.7 litres.
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52 technical data electrical equipment generator: 12 v 60 w battery: 12 v 3 ah mf fuse: 15 a lights: - headlight: - instrument lights: - brake/tail light: - turn signal light: low beam 12v 15w direction-indicator 12v 3w cockpit 12 v 3w 12 v 21/5w 12v 10w.
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53 technical data dimensions and weights overall length: 1795 mm width across handlebars: 630 mm without rear view mirror maximum height: 1125 mm without rear view mirror wheel base: 1190 mm seat height: 845 mm weight empty: 79 kg weight in running order: 83,5 kg max. Permitted additional weight: 12...
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54 warranty warranty conditions in case of an occurring fault the company sachs fahrzeug- und motorentechnik gmbh will provide the customer with the following performances through the autho- rized sachs-dealer (seller) within the scope of its statutory warranty obligations: 1. Within a period of 24 ...
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55 warranty list of wear parts wear parts wear limits tires, hoses, rims depending on riding style, load and tire pressure the wear limit may already be reached after only 1000 km or even earlier. Wheels, hubs depending on riding style, load and tire pressure the wear limit may already be reached af...
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56 warranty wear parts wear limits cleaning and lubrication of drive chain according of use and of every washing. Drive chain, pinion, sprocket wheels, chain guidance, chain pulley depending on road conditions / ground and care, a wear is possible after 1500 km. Do not wash with high pressure cleane...
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57 inspection plan please observe the following: - during and after the warranty period all inspections should solely be performed by a specialised dealer approved by us. - observe the inspection intervals and have the specialised dealer confi rm them on the guarantee certifi cate. - use only origin...
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58 inspection plan component assembly servicing tasks (*only by an authorised sachs dealer) before each trip 1st service after 1000 km every 4.000 km / 4 months every 8.000 km / 8 months valves check and adjust valves if necessary (cold)* x x spark plug check condition and accordingly clean or repla...
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59 inspection plan component assembly servicing tasks (*only by an authorised sachs dealer) before each trip 1st service after 1000 km every 4.000 km / 4 months every 8.000 km / 8 months rear suspension check, retighten, replace if necessary or lubricate* every 24.000km / 2 years tyres check gereral...
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60 workshop activities carried out workshop activities carried out activities carried out km date activities carried out km date maintenance confirmation.
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61 workshop activities carried out workshop activities carried out activities carried out km date activities carried out km date maintenance confirmation.
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62 km .................................. Date................................. Km .................................. Date................................. Km .................................. Date................................. Km .................................. Date..............................
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63 km .................................. Date................................. After 44.000 km/44 months dealer stamp km .................................. Date................................. After 40.000 km/40 months dealer stamp km .................................. Date............................
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65 d b ( a ) min — sachs fahrzeug-und motorentechnik gmbh e1-0265*00 wsf 638a1050000101 73 4250 rating plate (sample): motorbike data (fill in on purchase) model designation: ...................................................... Vehicle identity no: ....................................................
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