Service manual revision 01 december 2012 service coff ee machine hd 8930 new royal table of contents page 1. Introduction 1.1. Documentation required 1 1.2. Tools and equipment required 1 1.3. Material 1 1.4. Safety warnings 1 1.5 service policy 2 1.6. External machine parts 3 1.6. Internal machine ...
Services unlimited, inc./ parts guru 209 walnut street, lansdale, pa 19446 215-361-7000 - email: sales@partsguru.Com online store: www.Shop.Partsguru.Com extensive calcium deposits are seen in almost every espresso machine we open for repairs. "gamea revo" as good as it gets have questions? E-mail i...
Table of contents page 7.11. Gear motor 5 7.12. Relief valve 6 7.13. Solenoid valve assembly 6 7.14. Steam pipe assembly 7 7.15. Dispenser assembly 7 7.16. Power board 7 7.17. Display, keypads and control board 8 7.18. Fitting and removing oetiker clamps 9 8. Notes 9. Water circuit diagram 10 electr...
Saeco international group rev. 01 new royal partsguru.Com for saeco parts, repairs & tech support, contact: services unlimited, inc./ parts guru 209 walnut street, lansdale, pa 19446 215-361-7000 - email: sales@partsguru.Com online store: www.Shop.Partsguru.Com.
New royal 01 introduction saeco international group rev. 01 page / 04 1.1. Documentation required the following documentation is needed for repair procedures: • instruction booklet for specifi c model. • technical documentation for specifi c model (diagrams, exploded view, sympton cure and service m...
New royal 01 introduction saeco international group rev. 01 page / 04 02 components assembly use single components available coffee grinder only for oow repairs yes, to consult the specifi c exploded-view of the machine or of the coffee grinder on website brewing unit only for oow repairs yes, to co...
New royal 01 introduction saeco international group rev. 01 page / 04 1.6. External machine parts 03 grille water tank cappuccino maker (removable) coffee bean hopper hot water dispensing pipe full tray fl oating indica- tor drip tray brewing unit pre-ground coffee compart- ment dreg drawer service h...
New royal 01 introduction saeco international group rev. 01 page / 04 1.7. Internal machine parts 04 coffee grinding assembly ground coffee hop- per power board control board doser assembly coffee boiler gear motor assembly relief valve assembly steam boiler solenoid valve assembly services unlimite...
Saeco international group rev. 01 new royal services unlimited, inc./ parts guru partsguru.Com for saeco parts, repairs & tech support, contact: services unlimited, inc./ parts guru 209 walnut street, lansdale, pa 19446 215-361-7000 - email: sales@partsguru.Com online store: www.Shop.Partsguru.Com.
New royal 02 technical specifications saeco international group rev. 01 page / 03 2.1. Technical specifi cations power supply and output: 240 v~ 50 hz 1500 w - 230 v~ 50/60 hz 1400 w temperature monitoring: (ntc) variable resistor sensor - transmits the value to the electronic card safety system: 2 ...
New royal 02 technical specifications saeco international group rev. 01 page / 03 02 2.2. Specifi cation for the measurement of the coffee products temperature. The temperature is infl uenced by the fl ow from the dispenser and stratifi cation of temperatures in the glass. In order to consider these ph...
New royal 02 technical specifications saeco international group rev. 01 page / 03 2.3. Machine parameters and performance product quantity minimum quantity (puls.) default quantity (puls.) maximum quantity (puls.) user pro- grammable programm. By production / service espresso 90 130 - 170 * 200 yes ...
New royal 02 technical specifications saeco international group rev. 01 page / 03 water tank description water reserve (pulses) 200 water reserve modifi able by production/service departments no "fill tank" alarm yes "no tray" alarm no water mains no dreg drawer description and values time-out for d...
Saeco international group rev. 01 new royal services unlimited, inc./ parts guru partsguru.Com for saeco parts, repairs & tech support, contact: services unlimited, inc./ parts guru 209 walnut street, lansdale, pa 19446 215-361-7000 - email: sales@partsguru.Com online store: www.Shop.Partsguru.Com.
New royal 03 user instructions saeco international group rev. 01 page / 04 menu ok esc 3.1. Customer and programming menu 01 1 pre-ground selection button - menu this button is used to select the possibility to dispense the coffee with pre-ground coffee. 2nd function - press for 5 seconds to access ...
New royal 03 user instructions saeco international group rev. 01 page / 04 02 display menu this function is used to set the menu language and the display brightness this setting is vital for correctly setting the parameters of the appliance for the user's country the currently selected language is s...
New royal 03 user instructions saeco international group rev. 01 page / 04 03 this function is used to run the washing cycle for the brewing unit this function lets you set all the functions so that machine maintenance is managed better this function is used to run the descaling cycle this function ...
New royal 03 user instructions saeco international group rev. 01 page / 04 cleaning and technical servicing a empty the dreg drawer when indicated b empty the drip tray as necessary (fl oat indicator) c clean the water tank weekly d clean the coffee bean hopper as necessary e clean the casing as nece...
Saeco international group rev. 01 new royal services unlimited, inc./ parts guru partsguru.Com for saeco parts, repairs & tech support, contact: services unlimited, inc./ parts guru 209 walnut street, lansdale, pa 19446 215-361-7000 - email: sales@partsguru.Com online store: www.Shop.Partsguru.Com.
New royal 04 operating logic saeco international group rev. 01 page / 07 4.1. Water circuit 01 a cqua calda a cqua v apor e a cqua calda o vapor e eroga zione a cqu a c ald a a l c a ppuccin a t ore a llo sc a rico a ssieme gener a le c ald a ia v a pore a llo sc a rico al gruppo c affe’ a ssieme ge...
New royal 04 operating logic saeco international group rev. 01 page / 07 02 1 outlet leading to the cappuccino maker for milk-based products 2 outlet leading to the steam pipe but which dispenses hot water only 3 outlet for reducing the internal pipe pressure after dispensing 4 safety valve protecti...
New royal 04 operating logic saeco international group rev. 01 page / 07 03 4.4. Relief valve w ater entering from the boi ler drain to drip tray functions: safety valve: functions as a safety valve by opening towards the drain in the event that the pressure rises above 16-19 bar filling the circuit...
New royal 04 operating logic saeco international group rev. 01 page / 07 notes: * only with pre-brewing single microswitch gear motor 4.5. Coffee cycle switching on when the machine is switched on, the gear motor repositions itself as follows: - it acts on microswitch 1 (see following chapter) - the...
New royal 04 operating logic saeco international group rev. 01 page / 07 an ntc is used as a temperature sensor; in the event of overheating this reduces boiler ele- ment power consumption. The electronic system detects the current boiler temperature from the drop in voltage of the sensor and adjust...
New royal 04 operating logic saeco international group rev. 01 page / 07 4.8. Water level detection (water tank) “water low” message (water reserve) function: the water level is monitored by a capacitative sensor, located one third of the way up the water tank wall. If the electronics assembly detec...
New royal 04 operating logic saeco international group rev. 01 page / 07 water fi lter function: • reduced limescale deposits which take longer to form. • improved water quality. • improved taste due to the ideal water hardness life span / descaling performance: • - 10 ° dh • 60 litres • 2 months to...
Saeco international group rev. 01 new royal partsguru.Com for saeco parts, repairs & tech support, contact: services unlimited, inc./ parts guru 209 walnut street, lansdale, pa 19446 215-361-7000 - email: sales@partsguru.Com online store: www.Shop.Partsguru.Com.
New royal 05 troubleshooting saeco international group rev. 01 page / 07 5.1. Test mode to enter test mode: - switch on the machine. - press the four function keys in the sequence indicated below (sx3, sx2, sx4, sx1) before the initialization bar is completed. Entry into test mode results in a scree...
New royal 05 troubleshooting saeco international group rev. 01 page / 07 1 software description of each page 02 1 software df:64 b2c f: xx hz * xx.Yy.Zz b2b b2b ri mv: xx swiss pow off esc er:8 debug sector type description df function provides information on the memory status. Must be 64 er functio...
New royal 05 troubleshooting saeco international group rev. 01 page / 07 03 2 brew unit work h/w xx m tray ma: xxxx m door m dreg m bu dreg+ dreg- * home stop 3 water circuit ev steam m capp t1 xx t2 xx p/s: xx m milk m tank * evcoffee pump 1 pump 2 evwater evdisch. 2 brew unit 3 water circuit secto...
New royal 05 troubleshooting saeco international group rev. 01 page / 07 04 4 heaters & grinder heater 1 t1 xx m bean m dose grinder block t2 xx nobean t.O. Grinder evdose cupheat heater 2 st.Out. 4 heaters & grinder sector type description heater 1 function if activated, runs the coffee boiler for ...
New royal 05 troubleshooting saeco international group rev. 01 page / 07 5.2. Diagnostics mode 05 menu ok esc sx1 dx1 sx2 dx2 sx3 sx4 dx3 dx4 to enter diagnostics mode: - switch on the machine - press the four function keys in the sequence indicated below (sx2, sx4, sx1, sx3) before the initializati...
New royal 05 troubleshooting saeco international group rev. 01 page / 07 06 press buttons dx2 or dx1 to move the cursor onto the desired beverage and press sx3 to enter the sub-menu 1. Product counters • espresso (default 0) • dispensing no. • coffee (default 0) • dispensing no. • long coffee (defau...
New royal 05 troubleshooting saeco international group rev. 01 page / 07 5.3. Error messages code brief description description 01 coffee grinder blocked the coffee grinder is blocked (grinder blades jammed or sensor not reading properly) 03 brewing unit blocked in ‘work’ position descent time-out e...
Saeco international group rev. 01 new royal services unlimited, inc./ parts guru partsguru.Com for saeco parts, repairs & tech support, contact: services unlimited, inc./ parts guru 209 walnut street, lansdale, pa 19446 215-361-7000 - email: sales@partsguru.Com online store: www.Shop.Partsguru.Com.
New royal 06 standard controls saeco international group rev. 01 page / 02 action 1 visual inspection (transport damage) 2 machine data check (rating plate) 3 operational check / problem analysis 4 opening machine 5 visual inspection 6 operational tests 7 repairing the faults encountered 8 checking ...
New royal 06 standard controls saeco international group rev. 01 page / 02 test procedure support/tool standard tolerance espresso 2-3 espressos for adjustment purposes measuring scoop same amount 15% coffee 2-3 coffees for adjustment purposes measuring scoop same amount 15% noise standard amount of...
Saeco international group rev. 01 new royal services unlimited, inc./ parts guru partsguru.Com for saeco parts, repairs & tech support, contact: services unlimited, inc./ parts guru 209 walnut street, lansdale, pa 19446 215-361-7000 - email: sales@partsguru.Com online store: www.Shop.Partsguru.Com.
New royal 07 disassembly saeco international group rev. 01 page / 09 7.1. Outer elements remove the lid and the water tank, coffee bean and ground coffee container lid, dreg drawer, drip tray, brewing unit, coffee unit support plate, coffee dispenser. 01 7.2. Coffee grinder loosen the screws as illu...
New royal 07 disassembly saeco international group rev. 01 page / 09 02 to slide out the upper grinder support turn the nut (a) anticlockwise until it is released. Lower grinder (1) and upper grinder (2). 7.3. Grinder blades loosen the screw as illustrated and slide out the lower grinder. When re-as...
New royal 07 disassembly saeco international group rev. 01 page / 09 03 7.4. Coffee grinder motor 7.5. Doser hatch, coil and microswitch 7.6. Doser hopper remove the balls as illustrated, the springs underneath and lift up the grinding support. Release the catch as illus- trated and lift the coil. R...
New royal 07 disassembly saeco international group rev. 01 page / 09 7.9. Coffee pump and steam pump 04 loosen the screws as illustrated and remove the boiler pin. Remove the boiler support, lift the pump upwards from the two supports and disconnect the electrical and water circuit connections. Remo...
New royal 07 disassembly saeco international group rev. 01 page / 09 05 loosen the screws as illustrated and remove the gear motor cover. Loosen the screws as illustrated and remove the gear motor assembly. The following are located inside the compartment protected by the casing: - electric motor (a...
New royal 07 disassembly saeco international group rev. 01 page / 09 06 7.13. Solenoid valve assembly loosen the screws as illustrated and slide out the card sup- port to access the solenoid valve assembly more easily. Loosen the screws under the front body cover as illustrated. Disconnect the elect...
New royal 07 disassembly saeco international group rev. 01 page / 09 7.15. Dispenser assembly 7.16. Power board 07 7.14. Steam pipe assembly loosen the screws as illustrated and slide out the card sup- port to access the solenoid valve assembly more easily. Loosen the screws as illustrated and slide...
New royal 07 disassembly saeco international group rev. 01 page / 09 08 7.17. Display, keypads and control board loosen the screws as illustrated and disconnect the elec- trical connections and remove the display assembly. Loosen the screws shown and slide out the keypads. Loosen the screws as illus...
New royal 07 disassembly saeco international group rev. 01 page / 09 use a suitable pair of pliers to remove the clamp (as illustrated). Tighten the clamp as illustrated. Control board and display card assembly 1) boiler connection 2) other connections 7.18. Fitting and removing oetiker clamps 09 se...
Saeco international group rev. 01 new royal services unlimited, inc./ parts guru partsguru.Com for saeco parts, repairs & tech support, contact: services unlimited, inc./ parts guru 209 walnut street, lansdale, pa 19446 215-361-7000 - email: sales@partsguru.Com online store: www.Shop.Partsguru.Com.
New royal 08 notes saeco international group rev. 01 page / 01 01 services unlimited, inc./ parts guru partsguru.Com.
Saeco international group rev. 01 new royal services unlimited, inc./ parts guru partsguru.Com for saeco parts, repairs & tech support, contact: services unlimited, inc./ parts guru 209 walnut street, lansdale, pa 19446 215-361-7000 - email: sales@partsguru.Com online store: www.Shop.Partsguru.Com.
New royal 09 water circuit diagram saeco international group rev. 01 page / 01 01 assieme v al v ol a di sc aric o services unlimited, inc./ parts guru partsguru.Com.
Saeco international group rev. 01 new royal services unlimited, inc./ parts guru partsguru.Com for saeco parts, repairs & tech support, contact: services unlimited, inc./ parts guru 209 walnut street, lansdale, pa 19446 215-361-7000 - email: sales@partsguru.Com online store: www.Shop.Partsguru.Com.
New royal 10 wiring diagram saeco international group rev. 01 page / 01 01 services unlimited, inc./ parts guru partsguru.Com.
