1. DL manuals
  2. Saeco
  3. Coffee Maker
  4. Syntia
  5. Service Manual

Saeco Syntia Service Manual

Other manuals for Syntia: Operating Instructions Manual, Service Manual

Summary of Syntia

  • Page 1

    Syntia service manual revision 02 december 2012 all parts of this document are the property of saeco international group. All rights reserved. This document and all the information herein is provided without liability deriving from any errors or omissions. Furthermore, no part may be reproduced, use...

  • Page 2: Table of Contents

    Page 1. Introduction 1.1 documentation required 1 1.2 tools and equipment required 1 1.3 material 1 1.4 safety warnings 1 1.5 service policy 2 1.6.1 external machine parts 3 1.6.2 internal machine parts 4 2. Technical specifi cations 2.1 technical specifi cations 1 2.2 specifi cation for the measure...

  • Page 3: Table of Contents

    Table of contents page 5. Service mode rev.01 5.1.1 digital test mode 1 5.1.2 focus test mode 5 5.2. Error codes 7 6. Service & maintenance 6.1 repair schedule 1 6.2 service schedule 1 6.3 final test 2 7. Disassembly rev.01 7.1 outer elements disassembly 1 7.2 coffee spout disassembly 2 7.3.1 disass...

  • Page 4: Chapter 1

    Saeco international group syntia chapter 1 introduction.

  • Page 5

    Syntia 01 introduction saeco international group page 1 / 04 1.1 documentation required the following documentation is needed for repair procedures: • instruction booklet for specifi c model • technical documentation for specifi c model (diagrams, exploded view, sympton cure and service manual) 1.2 ...

  • Page 6

    Syntia 01 introduction saeco international group page 2 / 04 components assembly use single components available coffee grinder only for oow repairs yes , to consult the specifi c exploded-view of the machine or of the coffee grinder on website brewing unit only for oow repairs yes , to consult the ...

  • Page 7

    Syntia 01 introduction saeco international group page 3 / 04 1.6.1 external machine parts 03 grinding adjustment knob pre-ground coffee compartment coffee bean container cover cup rack grounds drawer service hatch brew group drip tray full indicator dispensing pipe protection hot water/steam dispens...

  • Page 8

    Syntia 01 introduction saeco international group page 4 / 04 1.6.2 internal machine parts boiler insulation and boiler coffee grinder side door microswitch coffee grinder motor pwr/cpu card temperature sensor pump water level sensor.

  • Page 9: Chapter 2

    Saeco international group syntia chapter 2 technical specifications.

  • Page 10

    Syntia 02 technical specifications saeco international group page / 04 2.1. Technical specifi cations power supply and output: 240 v~ 50 hz 1400 w - 230 v~ 50/60 hz 1400 w - 120 v~ 60 hz 1500 w - 100 v~ 50/60 hz 1300 w temperature monitoring: variable resistor sensor (ntc) - transmits the value to t...

  • Page 11

    Syntia 02 technical specifications saeco international group page / 04 2.2. Specifi cation for the measurement of the coffee products temperature. The temperatur e is infl uenced by the fl ow from the dispenser and stratifi cation of temperatures in the glass. In order to consider these phenomena and t...

  • Page 12

    Syntia 02 technical specifications saeco international group page / 04 rinse initial rinse final rinse when performed at coffee machine activation when the boiler temperature is ≤ 50°c when the machine is switched off electronically, manually or automatically after 60', if at least one coffee has be...

  • Page 13

    Syntia 02 technical specifications saeco international group page / 04 power/off description and values inlet time (min. – max.) 60 minutes inlet time (default) no inlet time prog. By the user no inlet time prog. By production/service department no water tank description level sensor yes water reser...

  • Page 14: Chapter 3

    Saeco international group syntia chapter 3 brief instructions rev.01 february 2010

  • Page 15

    Syntia 03 brief instructions saeco international group page 1 / 07 3.1. Customer and programming menu indications causes solutions machine at correct temperature - for coffee bean dispensing - for hot water dispensing proceed with the dispensing process machine at correct temperature - for pre-groun...

  • Page 16

    Syntia 03 brief instructions saeco international group page 2 / 07 ok - indications causes solutions machine in pre-heating phase for coffee, hot water and steam dispensing. Wait until heated (see bar) the appliance is rinsing - wait until end of operation wait until end of operation the appliance r...

  • Page 17

    Syntia 03 brief instructions saeco international group page 3 / 07 indications causes solutions descaling cycle (press the aroma/pre-ground coffee key for 5 sec) 1 ) pour the descaler into the water tank 6 ) open the hot water valve 2 ) open the hot water valve 7 ) rinsing in progress 3 ) descaling ...

  • Page 18

    Syntia 03 brief instructions saeco international group page 4 / 07 menu (commands and programming) you can go to the programming menu only in “stand-by” mode press the on/off button to put the machine in stand-by. Stand-by. When the machine is in stand-by, press the button “ “ to go to programming, ...

  • Page 19

    Syntia 03 brief instructions saeco international group page 5 / 07 indications status causes solutions fixed fixed machine at correct temperature - for coffee bean dispensing - for hot water dispensing proceed with the dispensing process fixed fixed machine at correct temperature - for ground coffee...

  • Page 20

    Syntia 03 brief instructions saeco international group page 6 / 07 notice signals segnali di allarme indications status causes solutions blinking machine in alarm status - put the hot water/steam tap knob back in the correct position - the brew group is not inserted - close the service door fixed em...

  • Page 21

    Syntia 03 brief instructions saeco international group page 7 / 07 3.2. Operation, cleaning and maintenance cleaning and technical servicing a empty the dregs drawer when indicated b empty the drip tray as necessary c clean the water tank weekly d clean the coffee bean container as necessary e clean...

  • Page 22: Chapter 4

    Saeco international group syntia chapter 4 operating logic.

  • Page 23

    Syntia 04 operating logic saeco international group page / 06 4.1. Water circuit compensation valve 16/18 bar steam hose connection steam hose compensation valve water outlet turbine 1400 w boiler to br ewing uni t water tank rapid connection steam valve pump • traditional water system • turbine – a...

  • Page 24

    Syntia 04 operating logic saeco international group page / 06 4.2. Control ringnut and valve no description 1 mushroom valve cap 2 spring for mushroom valve 3 mushroom valve support 4 mushroom valve 5 sealing or 1 2 3 4 5 when dispensing coffee the mushroom valve opens at 4 bar +/- 0.5 manual openin...

  • Page 25

    Syntia 04 operating logic saeco international group page / 06 notes: * only with pre-brewing 4.3. Coffee cycle operating diagram ms status off single microswitch gear motor on switching on when the machine is switched on, the gear motor repositions itself as follows: - it acts on microswitch 1 (see ...

  • Page 26

    Syntia 04 operating logic saeco international group page / 06 temperature sensor an ntc is used as a temperature sensor; in the event of overheating this reduces boiler ele- ment power consumption. The electronic system detects the current boiler temperature from the drop in voltage and ad- justs it...

  • Page 27

    Syntia 04 operating logic saeco international group page / 06 4.6. Coffee grinder function 2 3 4 5 6 1 4.7. Low bean level detection, dose quantity adjustment, coffee grinder blocked t1 v t2 t3 t4 t without beans n=100% with beans n=100% without beans n=50% with beans n=50% ceramic coffee grinder th...

  • Page 28

    Syntia 04 operating logic saeco international group page / 06 06 4.8 dose self-learning (sas) the aim of this function is to automatically regulate the average dose of ground coffee (self- learning); this occurs by means of an algorithm based on three pieces of information detected by the machine el...

  • Page 29: Chapter 5

    Saeco international group syntia chapter 5 service mode rev.01 february 2010

  • Page 30

    Syntia 05 service mode saeco international group page 1 / 07 5.1. Digital test mode to enter test mode 1. Place the control knob in the water position 2. Keep the espresso coffee key pressed 3. Switch the appliance on from the 0/i button located at the rear of it 4. Release the espresso coffee key l...

  • Page 31

    Syntia 05 service mode saeco international group page 2 / 07 lev. Pos. Knob display key function notes l2 initial condition: unit inserted, dregs drawer inserted, water tank full, side door closed, control knob in coffee position. Remove water tank tank-h2o display changes from “y” to “n” if tank-h2...

  • Page 32

    Syntia 05 service mode saeco international group page 3 / 07 lev. Pos. Knob display key function notes l3 initial status with no keys pressed bring the unit to the “work” position cur= --- indicates the gearmotor absorption; this value must be: without brewing unit inserted lower than 200ma with bre...

  • Page 33

    Syntia 05 service mode saeco international group page 4 / 07 lev. Pos. Knob display key function notes l4 initial status with no keys pressed and valve in water position water supplied by the steam hose: the number indicating fl ow meter pulses (imp) must increase. L/h must be between 12 and 16 error...

  • Page 34

    Syntia 05 service mode saeco international group page 5 / 07 5.1.2 focus test mode lev. Pos. Knob symbol button status press function l1 initial led status at level 1 if the screen does not change from the initial status, replace the interface card and/or the jp21 fl at cable. Press the on/off key to...

  • Page 35

    Syntia 05 service mode saeco international group page 6 / 07 boiler lev. Pos. Knob symbol status press function l5 if the symbol appears, the boiler sensor is interrupted. Check the boiler sensor wiring and/or the connection on the cpu/power card (jp13) if the the current absorption is ko, check the...

  • Page 36

    Syntia 05 service mode saeco international group page 7 / 07 error codes description 01 the grinder is blocked (burrs jammed or sensor not reading properly) 03 the brewing unit is blocked in work position (microswitch not released in up posi tion after 3", torque error trying to move down, descent t...

  • Page 37: Chapter 6

    Saeco international group syntia chapter 6 servicing and maintenance.

  • Page 38

    Syntia 06 servicing and maintenance saeco international group page 1 / 02 action 1 visual inspection (transport damage) 2 machine data check (rating plate) 3 operational check / problem analysis 4 opening machine 5 visual inspection 6 operational tests 7 repairing the faults encountered 8 checking a...

  • Page 39

    Syntia 06 servicing and maintenance saeco international group page 2 / 02 test procedure support/tool standard tolerance espresso 2-3 espressos for adjustment purposes measuring beaker same amount 15% coffee 2-3 coffees for adjustment purposes measuring beaker same amount 15% noise standard amount o...

  • Page 40: Chapter 7

    Saeco international group syntia chapter 7 disassembly rev.01 february 2010

  • Page 41

    Syntia 07 disassembly saeco international group page / 09 disassembling the top cover 1) remove the grounds drawer, water tank, coffee container lid, drip tray, brewing unit, steam wand covering cap, pannarello and control knob cover 2) unscrew the screws shown and remo ve the fi nger protection dev...

  • Page 42

    Syntia 07 disassembly saeco international group page / 09 1) unscrew the screw shown 2) slide out the fork clip 3) unscrew the screws shown and remove the support 4) coffee dispenser assembly parts disassembling the rear cover unscrew the screws shown disassembling the side door lift the door and un...

  • Page 43

    Syntia 07 disassembly saeco international group page / 09 1 ) unscrew the screw shown, remove the lid, glass, frame, keypad and seal 2 ) release the display support 3 ) unscrew the screws shown and remove the spring washer 4 ) parts 5 ) release the control knob circuit board 6 ) release the display ...

  • Page 44

    Syntia 07 disassembly saeco international group page / 09 1 ) loosen the screw shown and remove the card protection 2 ) slide out the card, removing all connections 1 2 7.5. Gearmotor disassembly 2 a b d e f c 4 h l 3 b p 1 1 ) loosen the screws holding the boiler pin in place, remove it and loosen ...

  • Page 45

    Syntia 07 disassembly saeco international group page / 09 1 ) remove the coffee grinder noise reduction cover 2 ) remove the boiler insulation 3 ) unscrew the screws shown 4 ) loosen the screw and remove the plastic support. Disconnect the hoses and the connections 7.6. Boiler disassembly 1 2 3 7.7....

  • Page 46

    Syntia 07 disassembly saeco international group page / 09 6 ) remove the screws shown to remove the insert on the base of the casing 7 ) remove the screws shown and disconnect the valve from the water connections 7 ) remove the screws shown and disconnect the valve from the mesh hoses 7.8. Pump and ...

  • Page 47

    Syntia 07 disassembly saeco international group page / 09 1) boiler connection 2) other connections replacing the hoses 1) use a suitable pair of pliers to remove the clamp (as illustrated) 2) tighten the clamp as illustrated 7.9. Oetiker clamps assembly and disassembly 1 1 2 2 07.

  • Page 48

    Syntia 07 disassembly saeco international group page / 09 1) to remove the coffee grinder, simply slide it out and remove its connections 2) when replacing it, make sure the spring (a) and the coffee pipe (b) are positioned correctly 7.10. Coffee grinder disassembly 1 2 a b 08.

  • Page 49

    Syntia 07 disassembly saeco international group page / 09 7.11. Grinder adjustment/assembly and disassembly 1) to remove the upper grinder support, using a hex key push down and turn clockwise to release the grinder support from the bayonet coupling 2) to remove the grinder blade from the upper supp...

  • Page 50: Chapter 8

    Saeco international group syntia chapter 8 notes.

  • Page 51

    Syntia 08 notes saeco international group page / 01 01.

  • Page 52: Chapter 9

    Saeco international group syntia chapter 9 water circuit diagram.

  • Page 53

    Syntia 09 water circuit diagram saeco international group page / 01 9.1. Water circuit diagram steam tube pipe fi t ting r ac cor do tubo v apor e si licone tube - t ubo si licone 5x10 9972.176 (130mm) si licone tube - t ubo si licone 5x10 9912.122 (290mm) si licone tube - t ubo si licone 5x10 9972....

  • Page 54: Chapter 10

    Saeco international group syntia chapter 10 electrical diagram.

  • Page 55

    Syntia 10 electrical diagram saeco international group page / 01 10.1 wiring diagram digital 01.

  • Page 56

    Syntia 10 electrical diagram saeco international group page / 01 10.2 wiring diagram focus.