SAINT-GOBAIN PFD1 AstiPure Operating Instructions Manual

Manual is about: series 2

Summary of PFD1 AstiPure

  • Page 1

    Pfd1/pfs1 – operating instructions index date n° 03 27/09/01 dc01020us pump pfd1/pfs1 operating instructions saint-gobain performance plastics asti saint-gobain performance plastics asti (headquarters) (factory) 41, boulevard des bouvets e.A.D.A.C. Des berthilliers f-92741 nanterre cedex f-71850 cha...

  • Page 2

    Pfd1/pfs1 – operating instructions index date n° 03 27/09/01 dc01020us index page i – general 2 i.1 – introduction i.2 – materials i.3 – operation description i.4 – pump data ii – quick checklist 2 ii.1 – shipment ii.2 – reception iii – installation and operation 3 iii.1 – testing iii.2 – set up iii...

  • Page 3

    Pfd1/pfs1 – operating instructions index date n° 03 27/09/01 dc01020us 2/11 thank you for selecting a saint-gobain performance plastics asti model pfd1 astipure™ pump, series 2 (or pfs1: slurry applications). I – general i.1 – introduction the model pfd/pfs is a pneumatically operated teflon ® pump....

  • Page 4

    Pfd1/pfs1 – operating instructions index date n° 03 27/09/01 dc01020us 3/11 ii.2 – reception upon receipt of the pump, please check that: • the carton has not been damaged in transit. If there is any visible damage, immediately contact the carrier. • the pump is not damaged. If there are signs of da...

  • Page 5

    Pfd1/pfs1 – operating instructions index date n° 03 27/09/01 dc01020us 4/11 iii.3.2 – fluid connections the pump is self-priming. The inlet is at the bottom and the outlet at the top. Two optional fittings are available: • pfd1 210 or pfs1 210 : pump is supplied with flared fittings suitable for 3/8...

  • Page 6

    Pfd1/pfs1 – operating instructions index date n° 03 27/09/01 dc01020us 5/11 iv.4 – applications the pfd/pfs pump is a volumetric pump. The stroke volume is dependent on the flow rate and discharge pressure. In order to know the precise flow rate of the pump, a paddle wheel flow transmitter can be fi...

  • Page 7

    Pfd1/pfs1 – operating instructions index date n° 03 27/09/01 dc01020us 6/11 if the pump starts, check that the following was not the cause: • the air/nitrogen connections (see iii.3.1), • the air/nitrogen quality, • has the pump been serviced correctly? (see v.2 preventive maintenance). Before disma...

  • Page 8

    Pfd1/pfs1 – operating instructions index date n° 03 27/09/01 dc01020us 7/11 vi.1 – how to dismantle before dismantling the pump, refer to the maintenance schedule v.1, and proceed as follows: • disconnect the air/nitrogen supply, • remove the inlet and outlet connections (beware of any chemical drop...

  • Page 9

    Pfd1/pfs1 – operating instructions index date n° 03 27/09/01 dc01020us 8/11 vi.3.3 – replacing the central shaft and shaft composite rings follow the same steps described in v1.3.2 until 8) then: 9) remove the central shaft (p/n 2615, mark d), 10) remove the plastic caps (p/n 1028), 11) remove the c...

  • Page 10

    Pfd1/pfs1 – operating instructions index date n° 03 27/09/01 dc01020us 9/11 • squeeze the sleeve into a “bean” shape, then insert it in the sleeve insertion tool p/n 2680 (figure 4): • while holding the o.Ring positioning tool (p/n 1641) against the plate, place the sleeve insertion tool (p/n 2680) ...

  • Page 11

    Pfd1/pfs1 – operating instructions index date n° 03 27/09/01 dc01020us 10/11 • use the pick (p/n 1643) to correctly position the sleeve in its groove. Be careful not to damage the sleeve (figure 7): • repeat this operation for the 4 sets of rings. 15) fit the plates and the body rings (p/n 2706, mar...

  • Page 12

    Pfd1/pfs1 – operating instructions index date n° 03 27/09/01 dc01020us 11/11 vi.3.7 – replacing other parts when dismantling the pump or control unit for service, components found damaged should be replaced. Alternatively, the pump/control unit can be returned to your distributor or sgppl asti for e...

  • Page 13

    Pfd1/pfs1 – spare parts list index date n° 03 27/09/01 dc01020us saint-gobain performance plastics asti 41 boulevard des bouvets f- 92000 nanterre tel: +33 (0) 1.55.68.59.59 fax: +33 (0) 1.55.68.59.68 http://www.Astipure.Com http://www.Plastics.Saint-gobain.Com pumps pfd1 (series 2) & pfs1 part numb...

  • Page 14

    Pfd1/pfs1 – maintenance kits index date n° 03 27/09/01 dc01020us saint-gobain performance plastics asti 41 boulevard des bouvets f- 92000 nanterre tel : +33 (0)1.55.68.59.59 fax : +33 (0)1.55.68.59.68 http://www.Astipure.Com http://www.Plastics.Saint-gobain.Com pump pfd1 (series 2) – maintenance kit...

  • Page 15

    Reference indice dessiné par : en date du : designation j.Be astipure pump 1 app 1 ref 03 saint-gobain performance plastics asti 41 boulevard des bouvets 92000 nanterre - france tel: +33 (0)1 55 68 59 59 fax: +33 (0)1 55 68 59 68 http://www.Astipure.Com tm 24/09/01 vérifié par : en date du : 2x 7185...

  • Page 16

    Part numbers table piloting fluid size connec- tion sealing option a b c d e f g h i j k l m pf (standard) 1 2701 2709 2728 2615 2613 2745 2739 2711 7145 2706 ms11013 pr 1 2826 2827 2828 2829 po 1 2826 2827 2828 2829 d 1 s 1 2613s 2711a 210 2559a 221 2560a k 2745k 2739k z p/n + "z" 2706t f 2701f a :...

  • Page 17

    Reference indice s s s sg g g gp p p pp p p pl ll l a a a as s s st t t tiiii 41 boulevard des bouvets f-92741 nanterre cedex france tel: +33 (0)1 55 68 59 59 fax: +33 (0)1 55 68 59 68 dessiné par: validé par: date: designation fm 02/05/00 pump astipure 1 app 1 ext 00 134. 8m m 5. 31" 260.4mm 10.25"...

  • Page 18

    Astipure™ pfd1 / pfs1 pump flow rate characteristics 0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 50 150 250 350 450 550 650 750 flow rate (l/h) discharge head (bar) air supply 5 bar air supply 4 bar air supply 3 bar air supply 2 bar.

  • Page 19

    Reference indice dessiné par: validé par: date: designation fm 09/05/00 astipure pump 1 app 1 cab 00 s s s sg g g gp p p pp p p pl ll l a a a as s s st t t tiiii 41 boulevard des bouvets f-92741 nanterre cedex france tel: +33 (0)1 55 68 59 59 fax: +33 (0)1 55 68 59 68 vanne de reglage valve vanne d'...