SAINT-GOBAIN PFD2 Operating Instructions Manual

Summary of PFD2

  • Page 1

    Pfd2/pfs2 – operating instructions index date n° 03 26/06/01 dc02020us pump pfd2/pfs2 operating instructions saint-gobain performance plastics asti saint-gobain performance plastics asti (headquarters) (factory) 41, boulevard des bouvets e.A.D.A.C. Des berthilliers f-92741 nanterre cedex f-71850 cha...

  • Page 2

    Pfd2/pfs2 – operating instructions index date n° 03 26/06/01 dc02020us index page i – general 2 i.1 – introduction i.2 – materials i.3 – operation description i.4 – pump data ii – reception 3 ii.1 – shipment ii.2 – reception iii – installation and operation 3 iii.1 – testing iii.2 – set up iii.3 – c...

  • Page 3

    Pfd2/pfs2 – operating instructions index date n° 03 26/06/01 dc02020us 2/11 thank you for selecting a saint-gobain performance plastics asti model pfd2 astipure™ pump, series 3 (or pfs2: slurry applications). I – general i.1 – introduction the model pfd/pfs is a pneumatically operated teflon ® pump....

  • Page 4

    Pfd2/pfs2 – operating instructions index date n° 03 26/06/01 dc02020us 3/11 ii – reception ii.1 – shipment pumps are cleaned and assembled in our clean room, then double sealed in plastic bags to ensure they are not contaminated in transit. They are then packed in cartons with polyethylene protectio...

  • Page 5

    Pfd2/pfs2 – operating instructions index date n° 03 26/06/01 dc02020us 4/11 iii.3.2 – fluid connections the pump is self-priming. The inlet is at the bottom and the outlet at the top. The reference of your pump is pfd2 316 or prs2 316. It is supplied with flared fittings suitable for 5/8"x3/4" (16x1...

  • Page 6

    Pfd2/pfs2 – operating instructions index date n° 03 26/06/01 dc02020us 5/11 iv.4 – applications the pfd/pfs pump is a volumetric pump. The stroke volume is dependent on the flow rate and discharge pressure. In order to know the precise flow rate of the pump, a paddle wheel flow transmitter can be fi...

  • Page 7

    Pfd2/pfs2 – operating instructions index date n° 03 26/06/01 dc02020us 6/11 if the pump starts, check that the following was not the cause: • the air/nitrogen connections (see iii.3.1), • the air/nitrogen quality, • has the pump been serviced correctly? (see v.2 preventive maintenance). Before disma...

  • Page 8

    Pfd2/pfs2 – operating instructions index date n° 03 26/06/01 dc02020us 7/11 vi.1 – how to dismantle before dismantling the pump, refer to the maintenance schedule v.1, and proceed as follows: • disconnect the air/nitrogen supply, • remove the inlet and outlet connections (beware of any chemical drop...

  • Page 9

    Pfd2/pfs2 – operating instructions index date n° 03 26/06/01 dc02020us 8/11 vi.3.3 – replacing the central shaft and composite rings follow the same steps described in v1.3.2 until 8) then: 9) remove the central shaft (p/n 2761), 10) remove the plastic caps (p/n 1028), 11) remove the 4 c-peek plate ...

  • Page 10

    Pfd2/pfs2 – operating instructions index date n° 03 26/06/01 dc02020us 9/11 • o.Rings can be installed with the o.Ring positioning tool p/n 1641. To install the ring on the inner side of the plate (figure 2), insert the longer side of the tool in the plates (p/n 2741 and 2746), as shown in the drawi...

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    Pfd2/pfs2 – operating instructions index date n° 03 26/06/01 dc02020us 10/11 • while holding the o.Ring positioning tool (p/n 1641) against the plate, place the sleeve insertion tool (p/n 2680) into the other side and use the push-button to release the sleeve free on the o.Ring (figures 5 & 6): • us...

  • Page 12

    Pfd2/pfs2 – operating instructions index date n° 03 26/06/01 dc02020us 11/11 vi.3.4 – replacing the ptfe sleeves follow the same procedure as for vi.3.3 and vi.3.4 until 14); after replacing the composite rings, remove the ptfe sleeves (p/n 7220) from the groove with a blunt pointed instrument. Clea...

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    Pfd2/pfs2 – spare parts list index date n° 03 26/06/01 dc02020us saint-gobain performance plastics asti 41 boulevard des bouvets f- 92000 nanterre tel: +33 (0) 1.55.68.59.59 fax: +33 (0) 1.55.68.59.68 http://www.Astipure.Com http://www.Plastics.Saint-gobain.Com pumps pfd2 (series 3) & pfs2 part numb...

  • Page 14

    Pfd2/pfs2 – maintenance kits index date n° 03 26/06/01 dc02020us saint-gobain performance plastics asti 41 boulevard des bouvets f- 92000 nanterre tel: +33 (0) 1.55.68.59.59 fax: +33 (0) 1.55.68.59.68 http://www.Astipure.Com http://www.Plastics.Saint-gobain.Com pfd2 pump (series 3) – maintenance kit...

  • Page 15

    Pfd2/pfs2 – maintenance kits index date n° 03 26/06/01 dc02020us saint-gobain performance plastics asti 41 boulevard des bouvets f- 92000 nanterre tel: +33 (0) 1.55.68.59.59 fax: +33 (0) 1.55.68.59.68 http://www.Astipure.Com http://www.Plastics.Saint-gobain.Com pump “pfd2…g” – maintenance kit p/n “p...

  • Page 16

    Reference indice date: designation fm 18/06/01 astipur m 01 ! "# leva $ % % &' bouvets f ( )*+ nanter $ & cedex france te , - . / / (0 0 1 1 231 ) 1 ) fa 4 - . / / (0 0 1 1 23 1 ) 23 2740 a * 4 n * 4 o k 2 4 + / ) 4 5 4 g * 4 p * 4 f * 4 h 4 + *6 4 m 4 *+ * ) * 4 d 4 2 1 * * 4 + * *6 4 + / 1 f c b e...

  • Page 17

    Part numbers table piloting fluid size connec- tion sealing option a b c d e f g h i j k l m n o p pf (standard) 2 2701 2746 2741 2761 2760 2464 2738 2759 2750m 2749m ms1 3/4" 1028 7185 2742 2748 pr 2 2831 2832 2834 2833 po 2 2831 2832 2834 2833 d 2 h 2 p/n+hm p/n+hm 2834h 2760h p/n - "m" + "h" p/n ...

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    Reference indice dessiné par: validé par: date: designation fm 28/04/00 pump astipure 2 app 2 ext 00 s s s sg g g gp p p pp p p pl ll l a a a as s s st t t tiiii 41 boulevard des bouvets f-92741 nanterre cedex france tel: +33 (0)1 55 68 59 59 fax: +33 (0)1 55 68 59 68 152. 3m m 5. 99" 278mm 10.94" 2...

  • Page 19

    Astipure™ pfd2 pump flow rate characteristics 0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 250 450 650 850 1050 1250 1450 flow rate (l/h) discharge head (bar) air supply 5 bar air supply 4 bar air supply 3 bar air supply 2 bar.

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    Astipure™ pfs2 pump flow rate characteristics 0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 0 200 400 600 800 1000 1200 1400 flow rate (l/h) discharge head (bar) air supply 5 bar air supply 4 bar air supply 3 bar air supply 2 bar.

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    Reference indice dessiné par: validé par: date: designation fm 11/05/00 astipure pump 2 app 2 cab 00 s s s sg g g gp p p pp p p pl ll l a a a as s s st t t tiiii 41 boulevard des bouvets f-92741 nanterre cedex france tel: +33 (0)1 55 68 59 59 fax: +33 (0)1 55 68 59 68 vanne de reglage valve vanne d'...