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SAJ 8000m-2S1R5GH User Manual

Manual is about: 8000m Series Compact Inverter

Summary of 8000m-2S1R5GH

  • Page 1

    Version code: 8000m-e201216-1ms 8000m series compact inverter user manual.

  • Page 2: Precaution

    8000m series - i - precaution never modify the products. Failure to observe this warning can result in electrical shock or personal injury. Saj is not responsible for any modification of the frequency products made by the user, since that will void your guarantee..

  • Page 3: Contents

    8000m series - ii - contents notes for safe operation.....................................................01 chapter 1 select the right type.........................................09 1.1 description of model................................................................09 1.2 description of namepl...

  • Page 4: Notes For Safe Operation

    8000m series - 01 - notes for safe operation read this instruction manual thoroughly before installation, operation, maintenance or inspection of the frequency inverters. In this manual, safe operation are classified as “warning” or “caution”. Warning indicate a potentially dangerous situation which...

  • Page 5: Installation

    8000m series - 02 - installation warning install the frequency inverter on nonflammable material like metal. Otherwise it may cause a fire. Warning make sure that the mounting environment away from metal dust. Otherwise it may cause damage to the frequency inverter. Caution when mount over two inver...

  • Page 6

    8000m series - 03 - caution never connect the ac power supply to output terminals u, v and w. Otherwise the inverter will be damaged and the guarantee is invalid. Make sure that wiring conform to emc requirements and local power safe standard. Make sure to use right wire according to this instructio...

  • Page 7: When The Power Is On

    8000m series - 04 - when the power is on warning do not open or remove the front cover when operation. Otherwise it may cause an electrical shock. Never touch the inverter and optional parts by wet hands. Never touch the connection terminals. Otherwise it may cause an electrical shock. When the powe...

  • Page 8: Maintenance

    8000m series - 05 - caution make sure nothing fall into the mechanical load or inverter. Otherwise it may cause damage. Start or stop inverter by corresponding buttons only. Otherwise it may cause damage. Maintenance warning after the main circuit power supply is off, make sure the charge led is off...

  • Page 9

    8000m series - 06 - 2. Thermal overload protection of the motor when the rated capacity of inverter is larger than that of the motor, install thermal overload relay for the motor or regulate the motor protection parameters of the inverter. 3. Consider the bearing capability of the load the inverter ...

  • Page 10: 8. Thunder Stroke Protection

    8000m series - 07 - inverter before switch on and off. Otherwise it may cause damage to the inverter. 7. Allowable voltage range and power supply phase make sure the inverter works under allowable voltage range. If necessary, use boosting transformer or step-down transformer to change the voltage of...

  • Page 11

    8000m series - 08 - 11. Choose the right matching inverter for the motor the standard matching motor is 4-pole inductive motor. If not, choose the right matching inverter according to the rated current of the motor. According to the actual working situation of the motor, the factory setting of motor...

  • Page 12: 1.1 Description of Model

    8000m series - 09 - chapter 1 select the right type 1.1 description of model 1.2 description of nameplate.

  • Page 13: 1.3 Dimensions of Inverter

    8000m series - 10 - 1.3 dimensions of inverter single phase 220v 1.5-2.2kw and 3-phase380v 0.75kw-2.2kw single phase 220v 0.4-0.75kw.

  • Page 14

    8000m series - 11 - voltage class model rated output power (kw) rated input current (a) rated output current (a) dimensions (mm) diameter of installation hole (mm) w w1 h h1 d single phase 220v 8000m- 2sr4gh 0.4 4.5 2.4 81.3 67.4 151.3 133 132.8 Φ5 8000m- 2sr75gh 0.75 8.2 4.5 8000m- 2s1r5gh 1.5 14.2...

  • Page 15

    8000m series - 12 - terminal symbol function specifications s+ positive pole of differential signal standard rs485 interface s- negative pole of differential signal +5v positive pole of extension power (+5v) gnd negative pole of extension power.

  • Page 16: Chapter 2   Wiring

    8000m series - 13 - chapter 2 wiring 2.1 standard wiring diagram note: 1. ◎ refers to main circuit terminals. ○ refers to control-circuit terminals. 2. For 220v single phase inverter, the terminals of main circuit are r and s..

  • Page 17

    8000m series - 14 - 2.2 descriptions of terminals 2.2.1 main circuit terminals 2.2.1 functions of jumper terminals descriptions r, s and t ac power input terminals. 3-phase: r, s and t single phase: r and s u, v and w ac power output terminals (used to connect motor) (+) dc bus terminal of positive ...

  • Page 18

    8000m series - 15 - mo1 programmable open collector terminal load limit: 50ma voltage limit: 48v +24v +24v power supply terminal for digital input terminal and sensor. Load limit: 200ma. Generally used as power supply of digital terminals and outside sensor..

  • Page 19: Chapter 3   Operation

    8000m series - 16 - chapter 3 operation 3.1 keypad description 3.1.1 keypad schematic diagram 3.1.2 key function description symbol key name function description prgm program/ exit key enter or exit of menu, parameter modification ent data enter key progressively enter menu and confirm parameter. ▲ ...

  • Page 20: 3.2 Operation Process

    8000m series - 17 - 3.1.3 indicator light description indicator light name description run light on: inverter running status. Hz light of frequency v light of voltage a light of current 3.2 operation process 3.2.1 parameter setting three levels of menu are as following: ·function code group (first-c...

  • Page 21: For Example:

    8000m series - 18 - for example: change the parameter 00.50hz of function code f1.01 into 05.00hz as the following flow chart shows: flow chart of parameter setting under the third-class menu, if the parameter has no flickering bit, it means that the function code cannot be modified. The possible re...

  • Page 22: 3.2.2 Fault Reset

    8000m series - 19 - 3.2.2 fault reset when inverter malfunction occurs, it will display the relative fault information. Use the stop/ reset key or terminals (determined by f5 group) to reset the fault. After fault reset, inverter is at stand- by status. If not reset when inverter is at fault status,...

  • Page 23: Notice:

    8000m series - 20 - chapter 4 function code table notice: “ ○ ”: the parameters can be modified at stop or running status. “ ● ”: the parameters cannot be modified at running status. “ ◎ ”: the parameters which are actual-detecting record value cannot be modified. Function code function descriptions...

  • Page 24

    8000m series - 21 - function code function descriptions minimum unit factory setting modifica- tion type f0.03 master frequency source x 6: multi-step speed terminals 7: simple plc 8: pid 9: rs485 communication interface 1 ● f0.04 auxiliary frequency source y 0: avi terminal 1: aci terminal 2: reser...

  • Page 25

    8000m series - 22 - function code function descriptions minimum unit factory setting modifica- tion type f0.11 upper limit frequency source selection 0:keypad setting (f0.12) 1:avi terminal 2: reserved 3: multi-step speed terminals 4: communication interface 0 ○ f0.12 upper limit frequency f0.14~ f0...

  • Page 26

    8000m series - 23 - function code function descriptions minimum unit factory setting modifica- tion type f0.20 default setting 0: no operation 1: restore to factory setting 2:fault record clearing 0 ● f0.21 parameter lock setting 0: unlock parameter 1: lock parameter 0 ○ f0.22 acceleration/ decelera...

  • Page 27

    8000m series - 24 - function code function descriptions minimum unit factory setting modifica- tion type f1.05 stop mode 0: deceleration to stop 1: coast to stop 0 ○ f1.06 trigging frequency of dc braking at stop 0.00~ f0.10 0.01hz 0.00hz ○ f1.07 waiting time before dc braking at stop 0.0~50.0s 0.1s...

  • Page 28

    8000m series - 25 - function code function descriptions minimum unit factory setting modifica- tion type f2 group: motor parameters f2.00 inverter model 0:general model (g) 1:pump model (p) 0 ● f2.01 motor rated power 0.4~7.5kw 0.1kw defined by inverter model ● f2.02 motor rated frequency 10.00hz~ f...

  • Page 29

    8000m series - 26 - function code function descriptions minimum unit factory setting modifica- tion type f2.12 reserved f3 group: vector control parameters f3.00 proportional gain 1 of speed loop 0~100 20 ○ f3.01 integral time 1 of speed loop 0.01~10.00s 0.01s 0.50s ○ f3.02 low frequency point of sw...

  • Page 30

    8000m series - 27 - function code function descriptions minimum unit factory setting modifica- tion type f3.10 pre-alarm option when overload 3: effective during constant running and keep running after alarm 4: effective during constant running and stop after alarm 1 ○ f3.11 detecting level of pre-a...

  • Page 31

    8000m series - 28 - function code function descriptions minimum unit factory setting modifica- tion type f4.08 v/f voltage 3 0.0%~100.0% 0.1% 100.0% ● f4.09 coefficient of v/f slip compensation 0.0%~200.0% 0.1% 0.0% ○ f4.10 energy-saving selection 0:disabled 1:enabled automatically 0 ○ f4.11 reserve...

  • Page 32

    8000m series - 29 - function code function descriptions minimum unit factory setting modifica- tion type f5.02 m3 terminal function 5:reverse jog run (rjog) 6: coast to stop 7: fault reset (reset) 8: pause running 9: external fault input n. O. 10: up key command 11: down key command 12: clear up/dow...

  • Page 33

    8000m series - 30 - function code function descriptions minimum unit factory setting modifica- tion type f5.03 m4 terminal function 23: reset simple plc after pause 24: simple plc pause 25: pid pause 26: swing frequency pause (stop at current frequency) 27: reset after swing frequency pause (reset t...

  • Page 34

    8000m series - 31 - function code function descriptions minimum unit factory setting modifica- tion type f5.12 frequency change rate when up/ down setting 0.01~50.00hz/s 0.01hz/ s 0.50hz/s ○ f5.13 avi lower limit 0.00v~10.00v 0.01v 0.00v ○ f5.14 avi lower limit corresponding to setting value -100.0%...

  • Page 35

    8000m series - 32 - function code function descriptions minimum unit factory setting modifica- tion type f6.00 mo1 output selection 10:fdt reached 11:accumulative running time reached 12:plc cycle completed 13:pre-alarm when overload 14:user define output 15:running frequency detection 16:terminal i...

  • Page 36

    8000m series - 33 - function code function descriptions minimum unit factory setting modifica- tion type f6.08 fm upper limit corresponding to output 0.00v~10.00v 0.01v 10.00v ○ f6.09 ~ f6.13 reserved f6.14 user defined output variability option (ex) 0:running frequency 1:setting frequency 2:dc bus ...

  • Page 37

    8000m series - 34 - function code function descriptions minimum unit factory setting modifica- tion type f6.17 output comparison value x1 0~65535 0 ○ f6.18 output comparison value x2 0~65535 0 ○ f7 group: display interface parameters f7.00 user password 0~9999 0 ○ f7.01 ~ f7.03 reserved f7.04 stop f...

  • Page 38

    8000m series - 35 - function code function descriptions minimum unit factory setting modifica- tion type f7.06 running status display selection 1 bit9:pid setting value bit10:pid feedback value bit11:input terminals status bit12:output terminals status bit13:reserved bit14:counter value bit15:curren...

  • Page 39

    8000m series - 36 - function code function descriptions minimum unit factory setting modifica- tion type f7.08 stop status display selection bit10:reserved bit11:counting meter value bit12~bit15:reserved 3 ○ f7.09 inverter module temperature 0~100℃ 1℃ ◎ f7.10 inverter software version (dsp) ◎ f7.11 ...

  • Page 40

    8000m series - 37 - function code function descriptions minimum unit factory setting modifica- tion type f8.07 acceleration time 4 0.1~3600s 0.1s defined by inverter model ○ f8.08 deceleration time 4 0.1~3600s 0.1s ○ f8.09 skip frequency 1 0.00~f0.10 0.01hz 0.00hz ○ f8.10 skip frequency 2 0.00~f0.10...

  • Page 41

    8000m series - 38 - function code function descriptions minimum unit factory setting modifica- tion type f8.21 output delay time selection 0~9999s 0.1s 0.0s ○ f8.22 lower limit of frequency detecting 0.00~maximum frequency 0.01hz 20.00hz ○ f8.23 upper limit of frequency detecting 0.00~maximum freque...

  • Page 42

    8000m series - 39 - function code function descriptions minimum unit factory setting modifica- tion type f9.02 pid feedback source selection 0:analog terminal avi 1:reseved 2: reseved 3:communication interface 0 ○ f9.03 pid output characteristic 0: positive 1: negative 0 ○ f9.04 proportional gain (k...

  • Page 43

    8000m series - 40 - function code function descriptions minimum unit factory setting modifica- tion type f9.15 lower frequency of pid sleep detecting 0.00hz~20.00hz 0.01hz 10.00hz ○ f9.16 ~ f9.18 reserved fa group: protection and malfunction parameters fa.00 motor overload protection 0:disabled 1:no...

  • Page 44

    8000m series - 41 - function code function descriptions minimum unit factory setting modifica- tion type fa.08 auto current limiting selection 0:enabled 1: disabled at constant speed 1 ○ fa.09 fault auto reset times 0~3 0 ○ fa.10 fault auto reset interval 0.1~100.0s 0.1s 1.0s ○ fa.11 reserved fa.12 ...

  • Page 45

    8000m series - 42 - function code function descriptions minimum unit factory setting modifica- tion type fa.16 the last fault 11: motor overload (e011) 12: input phase loss (e012) 13: output phase loss (e013) 14: heatsink overheating (e014) 15: external fault (e015) 16: communication fault (e016) 17...

  • Page 46

    8000m series - 43 - function code function descriptions minimum unit factory setting modifica- tion type fb.03 dropping time of swing frequency 0.1~3600.0s 0.1s 5.0s ○ fb.04 counting meter method 0:start from zero when power on 1:start from counting meter of the last time 0.1s 5.0s ○ fb.05 roller pe...

  • Page 47

    8000m series - 44 - function code function descriptions minimum unit factory setting modifica- tion type fc.02 data bit check 0: no check (n, 8, 1) for rtu 1: even parity check (e, 8, 1) for rtu 2: odd parity check (0, 8, 1) for rtu 3: no check (n, 8, 2) for rtu 4: even parity check (e, 8, 2) for rt...

  • Page 48

    8000m series - 45 - function code function descriptions minimum unit factory setting modifica- tion type fd group-multi-step speed and simple plc parameters fd.00 simple plc operation method 0:stop after operation once time 1:keep the final value after operation once time 2:operation in cycles 0 ○ f...

  • Page 49

    8000m series - 46 - function code function descriptions minimum unit factory setting modifica- tion type fd.12 multi- step speed 5 -100~100% 0.1% 0.0% ○ fd.13 5 th step running time 0.0~6553s(m) 0.1s(m) 0.0s ○ fd.14 multi- step speed 6 -100~100% 0.1% 0.0% ○ fd.15 6 th step running time 0.0~6553s(m) ...

  • Page 50

    8000m series - 47 - function code function descriptions minimum unit factory setting modifica- tion type fd.27 12 th step running time 0.0~6553s(m) 0.1s(m) 0.0s ○ fd.28 multi- step speed 13 -00~100% 0.1% 0.0% ○ fd.29 13 th step running time 0.0~6553s(m) 0.1s(m) 0.0s ○ fd.30 multi- step speed 14 -100...

  • Page 51

    8000m series - 48 - chapter 5 trouble shooting 5.1 fault and trouble shooting fault code fault type reason solution e001 igbt module fault 1: acceleration time is too short 2: igbt module damaged 3: malfunction caused by interference 4: grounding is not properly 1:increase acceleration time 2: ask f...

  • Page 52

    8000m series - 49 - e005 over- voltage when acceleration 1: input voltage abnormal 2: restart the motor when instantaneous trip-off occurs 1:inspect input power 2:avoid prompt restart when trip-off e006 over- voltage when deceleration 1: decelerate too fast 2: load is too heavy and has large inertia...

  • Page 53

    8000m series - 50 - e012 reserved e013 phase-lack of output side 1: there is a broken wire in the output cable 2: there is a broken wire in the motor winding. 3.: output terminals are loose check the wiring and installation e014 inverter overheat 1:instantaneous over current of inverter 2:output sho...

  • Page 54

    8000m series - 51 - e018 current detection fault 1: wires or connectors of control board are loose 2: amplifying circuit abnormal 3: hall sensor is damaged 4: power circuit abnormal 1:check the wiring and connectors 2,3 and 4: ask for support e019 autotuning fault 1: improper setting of motor rated ...

  • Page 55: No Display After Power On:

    8000m series - 52 - e024 pid feedback lost fault 1: sensor disconnect or loose contact 2: detecting time of disconnection is too short 3: no feedback signal of system 1: check sensor installation and connection 2: extend the detecting time of sensor disconnection full counting meter full 1: setting ...

  • Page 56

    8000m series - 53 - motor doesn’t run after inverter works: · inspect if there is balanced three-phase output among u, v, w. If yes, then motor could be damaged, or mechanically locked. · if the output is unbalanced or lost, the inverter drive board or the output module may be damaged, ask for suppo...

  • Page 57

    8000m series - 54 - chapter 6 communication address f0.00 0 f0.01 1 f0.02 2 f0.03 3 f0.04 4 f0.05 5 f0.06 6 f0.07 7 f0.08 8 f0.09 9 f0.10 10 f0.11 11 f0.12 12 f0.13 13 f0.14 14 f0.15 15 f0.16 16 f0.17 17 f0.18 18 f0.19 19 f0.20 20 f0.21 21 f0.22 22 f0.23 23 f0.24 24 f0.25 25 f1.00 26 f1.01 27 f1.02 ...

  • Page 58

    8000m series - 55 - f6.15 140 f6.16 141 f6.17 142 f6.18 143 f7.00 144 f7.01 145 f7.02 146 f7.03 147 f7.04 148 f7.05 149 f7.06 150 f7.07 151 f7.08 152 f7.09 153 f7.10 154 f7.11 155 f7.12 156 f7.13 157 f8.00 158 f8.01 159 f8.02 160 f8.03 161 f8.04 162 f8.05 163 f8.06 164 f8.07 165 f8.08 166 f8.09 167 ...

  • Page 59

    V 1.2 inverter guangzhou sanjing electric co., ltd. Tel: 400-159-0088 www.Saj-electric.Com add: saj innovation park, no.9, lizhishan road, science city, guangzhou high-tech zone, guangdong, p.R.China.