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Sampo SR1046PRO Instruction Manual

Summary of SR1046PRO

  • Page 1

    Sr 1046 pro harvester instruction manual sampo rosenlew ltd p.O.Box 50 fi–28101 pori, finland 2/2012 0812371 englanti.

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  • Page 3: Introduction

    - 3 - sr 1046pro instruction manual h arv es t er 2/2012 introduction the purpose of this book is to familiarize the operator with the forest harvester. It is of utmost importance that the operator becomes familiar with the structures, adjustments and main- tenance of his harvester. Compliance with ...

  • Page 4: Table of Contents

    - 4 - - 5 - sr 1046pro instruction manual h arve st er 2/2012 table of contents introduction 3 safety precautions 5 marking of danger points 10 type marking 12 technical specifications 13 certificate on conformity to the eu directives 14 guarantee 15 structure and functions of the forest harvester 1...

  • Page 5: Safety Precautions

    - 5 - sr 1046pro 60 m instruction manual h arv es t er 2/2012 safety precautions read carefully these instructions on safety and use before starting to operate the harvester. The time spent becoming familiar with the instructions now will save you money or may even spare you from injury. Before acce...

  • Page 6

    - 6 - - 7 - sr 1046pro instruction manual h arve st er 2/2012 test the brakes as soon as you start, and stop immediately if the brakes or steering operate defectively. Never adjust the seat or joysticks while driving. Never leave the cab while the harvester is moving. Never leave the engine running ...

  • Page 7

    - 7 - sr 1046pro 2m 5 m 4 m 4 m 400/230 v 1 - 45 kv 110 - 400 kv 400 kv 220 kv 110 kv 2m instruction manual h arv es t er 2/2012 s afety distances when harvesting under open - wire power lines the minimum space between the harvester and power lines with voltage must be in accordance with the enclose...

  • Page 8

    - 8 - - 9 - sr 1046pro instruction manual h arve st er 2/2012 distance. Do not try to get on the harvester even if the power in the power lines may seem to have gone off. Remember that open-wire lines never have a ”blown fuse”, but they are always dangerous unless made dead by an electrician. Even i...

  • Page 9

    - 9 - sr 1046pro instruction manual h arv es t er 2/2012 this symbol in the manual refers to a special risk involved in taking a certain measure, due to which extra caution shall be practised. 6. Fire safety two factors are needed to start a fire: flammable material and ignition. Oxygen is always av...

  • Page 10: Marking of Danger Points

    - 10 - - 11 - sr 1046pro instruction manual h arve st er 2/2012 subject to danger due to insufficient information a raised part may fall down gap in belt drive getting entangled in moving parts falling of the machine or of objects handled with it electric shock danger symbols read the manual before ...

  • Page 11

    - 11 - sr 1046pro instruction manual h arv es t er 2/2012 fire fire service measures safety belt not worn normal exit not available pressurized oil spray refrigerant in case of fire: - turn off the engine - turn off the main power - extinguish the fire - get help if necessary extinguish the fire wit...

  • Page 12: Type Marking

    - 12 - - 13 - sr 1046pro instruction manual h arve st er 2/2012 type marking when ordering spare parts or service, always quote the type marking and number shown on the machine plate. When ordering engine parts, also quote the engine number. Write down the serial numbers of the forest harvester and ...

  • Page 13: Technical Specifications

    - 13 - sr 1046pro instruction manual h arv es t er 2/2012 technical specifications the base forest harvester with articulated steering includes: the cab, gear box, valves, and crane on the front frame, the engine, pumps and tanks on the rear frame. Sr 1046 pro weight weight approx. 8000-9500 kg maxi...

  • Page 14

    - 14 - - 15 - sr 1046pro instruction manual h arve st er 2/2012 certificate on conformity to the eu directives.

  • Page 15: Guarantee

    - 15 - sr 1046pro instruction manual h arv es t er 2/2012 guarantee sampo rosenlew ltd, later called the manufacturer, grants a guarantee regarding defects in the material and workmanship. 1. The guarantee period starts as soon as the harvester has been delivered to the customer. 2. The guarantee do...

  • Page 16

    - 16 - - 17 - sr 1046pro instruction manual h arve st er 2/2012 structure and functions of the forest harvester structure the sampo 1046pro forest harvester has been designed to meet the demands set on the first thinning of forest. It is light and easy to handle, small but with a wide operating rang...

  • Page 17

    - 17 - sr 1046pro 11 12 13 14 1 2 3 4 5 6 7 8, 9, 10 15 instruction manual h arv es t er 2/2012 1. Final drive 2. Gearbox 3. Hydraulic motor 4. Traction hydraulics pump 5. Working hydraulics pump 6. Hub motor 7. Fuel tank 8. Radiator 9. Oil cooler 10. Intercooler 11. Hydraulic valve 12. Oil tank 13....

  • Page 18: Operator Control Instruments

    - 18 - - 19 - sr 1046pro 1 2 instruction manual h arve st er 2/2012 equipment on the instrument panel (fig. 1) a harvesting computer display b iqan system display c engine heater display d ac regulator e ignition, starter (and electric stop) f emergency stop g heater thermostat h fan speed regulator...

  • Page 19

    - 19 - sr 1046pro d a c b e 3 f instruction manual h arv es t er 2/2012 equipment on the ceiling (fig. 3) a) alarm light (yellow) b) fire extinguishing system light (red) c) indoor light d) speaker e) radio f) pc.

  • Page 20

    - 20 - - 21 - sr 1046pro 4 5 instruction manual h arve st er 2/2012 vertical levers (fig. 4) crane control lever, left v1 outer boom inwards v2 outer boom outwards v3 crane turn left v4 crane turn right crane control lever, right o1 crane lift up o2 crane lowering down o3 frame steering left / rotat...

  • Page 21

    - 21 - sr 1046pro 6 instruction manual h arv es t er 2/2012 switches on the push button boards on mini joysticks (fig. 6) left-side push button board 19 programmable (tree species 1) 20 programmable (tree species 2) 21 programmable (color b) 22 programmable (tree species 3) 23 programmable (tree spe...

  • Page 22

    - 22 - - 23 - sr 1046pro 7 instruction manual h arve st er 2/2012 vertical lever switches when the harvester head does not have a rear knife b. 1 tilt up / down 2 knives open 3 tracks / rolls open 4 slow feed forward 5 slow feed backward 6 driving direction 7 programmable (urea) 8 fast feed forward ...

  • Page 23

    - 23 - sr 1046pro 8 instruction manual h arv es t er 2/2012 joysticks switches on the eme levers (fig. 8) 1 saw 2 programmable (tree species 1) 3 programmable (tree species 2) 4 programmable (tree species 3) 5 programmable (tree species 4) 6 driving direction backwards 7 driving direction forward 8 ...

  • Page 24: Signs and Symbols

    - 24 - - 25 - sr 1046pro exit instruction manual h arve st er 2/2012 signs and symbols glow suction filter return filter hydraulic oil temp. Seat heating ignition lock oil pressure engine revolutions sound signal working light phone fan rotating flasher heat alarm for coolant headlight, full brake d...

  • Page 25: Operation and Adjustments

    - 25 - sr 1046pro 9 instruction manual h arv es t er 2/2012 operation and adjustments the harvester functions have been divided into two different functioning environments: harvesting in forest and longer-range driving. The difference between these operating environments is in automation. With the h...

  • Page 26

    - 26 - - 27 - sr 1046pro 10 11 instruction manual h arve st er 2/2012 seat has several adjustments (fig. 10) 1. To adjust the fore and aft position of the seat, lift lever a and move the seat in the required direction. 2. Adjust the height using forks b at the front and back of the seat. 3. Adjust t...

  • Page 27

    - 27 - sr 1046pro 12 instruction manual h arv es t er 2/2012 b r a k e s w h i l e d r i v i n g and harvesting (fig. 12) the harvester has negative hydraulic brakes. Braking power is generated by springs, and the brakes are released using hydraulics. Mechan- ical outer shoe brakes operate on the fr...

  • Page 28

    - 28 - - 29 - sr 1046pro 13 instruction manual h arve st er 2/2012 traction transmission engine power is transmitted to the consecu- tive work and drive pumps by means of a flexi switch. From the pump to the hydraulic motor of the gear box the power is transmitted by means of liquid. The pump output...

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    - 29 - sr 1046pro 13a instruction manual h arv es t er 2/2012.

  • Page 30

    - 30 - - 31 - sr 1046pro 14 instruction manual h arve st er 2/2012 starting of the engine (fig. 14) the forest harvester is equipped with a safety ignition system, which prevents the harvester from moving with the engine being started. It allows the start-up to take place only when the drive pedal i...

  • Page 31

    - 31 - sr 1046pro 15 instruction manual h arv es t er 2/2012 main power switch (fig. 15) controls electricity for the whole forest harvester there is an electric main power switch to control the electrical instruments of the harvester. It is located on the left-hand side, behind the rear wheel insid...

  • Page 32

    - 32 - - 33 - sr 1046pro 16 instruction manual h arve st er 2/2012 cab fresh-air fan provides good ventilation the 4-speed fan is started using switch h (fig. 16). To change the airflow direction, turn the nozzles on the panels. The fan air is filtered in from the left-hand rear bottom corner of the...

  • Page 33

    - 33 - sr 1046pro 17 instruction manual h arv es t er 2/2012 towing (fig. 17) allowed from towing points only the harvester may be towed from desig- nated points only. When towing backward, the towline is put around the pin as shown in fig. 17. When towing forward, there are holes as shown in fig. 1...

  • Page 34

    - 34 - - 35 - sr 1046pro 18 19 instruction manual h arve st er 2/2012 engine, source of power the engine is a water-cooled, four-stroke common rail diesel. For a more detailed description of the engine, see the engine manual. Power is transmitted from the rear of the engine to the working hydraulics...

  • Page 35

    - 35 - sr 1046pro 20 instruction manual h arv es t er 2/2012 daily checks of the engine (fig. 20) lubrication system it is of utmost importance to use correct lubri- cating oil types, in accordance with the load placed on the engine. See lubrication table under ”maintenance”. Check the oil level dai...

  • Page 36

    - 36 - - 37 - sr 1046pro 21 instruction manual h arve st er 2/2012 fire extinguishers the harvester is supplied with two portable 6-kg fire extinguishers. They are located above the rear wheel inside a side guard that opens backwards. The extinguishers shall be checked every six months by an authori...

  • Page 37: Hydraulics

    - 37 - sr 1046pro 22 23 instruction manual h arv es t er 2/2012 hydraulics hydraulics is divided in traction and working hydraulics. They have a joint oil tank on the rear frame of the harvester. Traction hydraulics (fig. 22) includes a suction filter, drive pump, distributor valve, five direc- tion...

  • Page 38

    - 38 - - 39 - sr 1046pro 24 instruction manual h arve st er 2/2012 the operations of the brakes and the front differential lock (fig. 24) are controlled by directional valves. The cylinder in the diffe- rential lock is dual-functioning and when disengaged, the pressure is on the side of the cylinder...

  • Page 39: Electricity

    - 39 - sr 1046pro instruction manual h arv es t er 2/2012 electricity do not fit an oversized fuse as it may damage the respective electrical instrument. If a fuse blows on the same location repeatedly, find out the reason for it. Fuses the fuses f1-f54 are located on the circuit board below the sid...

  • Page 40: Iqan Control System

    - 40 - - 41 - sr 1046pro 25 instruction manual h arve st er 2/2012 iqan control system the iqan monitor consists of the following elements: - monitor display a - bottom f1-f4 buttons b - ok button c and the arrow buttons above and below it d - menu button e at the bottom right (three horizontal line...

  • Page 41

    - 41 - sr 1046pro 26 instruction manual h arv es t er 2/2012 there are seven types of notifications and warnings. The type message is the least serious and critical is the most serious. The important notifications are always shown before the less criti- cal ones. The following is a list of all notif...

  • Page 42

    - 42 - - 43 - sr 1046pro instruction manual h arve st er 2/2012 main menu the menus contain the base machine setup, input and output measurements, settings and module status and related logs. The menus can be acces- sed by pressing the menu button (three horizontal lines). Pressing the menu button a...

  • Page 43

    - 43 - sr 1046pro instruction manual h arv es t er 2/2012 measuring you can measure the sensors and valves connected to the iqan control system by pressing f2 in the main menu. First, a page with different measure- ment groups such as crane, joysticks, steering/rota- tor etc. Opens. The desired meas...

  • Page 44

    - 44 - - 45 - sr 1046pro instruction manual h arve st er 2/2012 adjusting a parameter you are now on the page where the actual adjustment is done. You can move from one para- meter to be adjusted to the next by pressing the ok button repeatedly. When you are at the parameter you want to adjust, pres...

  • Page 45

    - 45 - sr 1046pro instruction manual h arv es t er 2/2012 submenus the images and text at the bottom of the main display indicate the functions of the f1-f4 buttons in each display. The purpose of these submenu displays is to provide you with some of the most important facts collected on templates. ...

  • Page 46

    - 46 - - 47 - sr 1046pro instruction manual h arve st er 2/2012 diesel temperatures, oil pressure and operating hours when you press the f2 button in the main display, a page opens displaying the diesel engine coolant temperature, fuel tempe- rature, intake air temperature and oil pressure. When you...

  • Page 47

    - 47 - sr 1046pro instruction manual h arv es t er 2/2012 parameters in the iqan control system below you can find a list with explanations of the data adjustable and observable on the display. Inputs voltage inputs: vin tilt sensor [°] the crane side tilt sensor (range -15°...+15°) vin hand throttl...

  • Page 48

    - 48 - - 49 - sr 1046pro instruction manual h arve st er 2/2012 joystick inputs: js steering/rotator [%] articulated steering/ rotator js lift [%] crane lift js harvester head [%] head open/closed js slew [%] crane slew js jib [%] crane jib js-tilt [%] crane side tilt adjustable parameters fp idle [...

  • Page 49

    - 49 - sr 1046pro instruction manual h arv es t er 2/2012 outputs current outputs: pv lift [%] crane lift (proportional) pv steering [%] harvester articulated steering (proportional) pv sidetilt [%] crane sidetilt (proportional) pv jib [%] crane jib (proportional) pv slew [%] crane slew (proportiona...

  • Page 50: Service And Maintenance

    - 50 - - 51 - sr 1046pro instruction manual h arve st er 2/2012 service and maintenance safety installations and adjustments may be carried out only by a person with the required skills and qualifications and the necessary knowledge of the machine in question. Installations and adjustments as well a...

  • Page 51

    - 51 - sr 1046pro 27 28 instruction manual h arv es t er 2/2012 s e r v i c e m e a s u r e s daily or every 8 hours 1. Checking of the engine oil level stop the engine on level ground and wait for a few minutes. The oil level shall be between the marks on the dipstick. Fig. 27. Fig. 27 a oil measur...

  • Page 52

    - 52 - - 53 - sr 1046pro 29 instruction manual h arve st er 2/2012 8. Checking of connections check the screw and pipe connections visually. N ote ! During the first operating month the tightness of the screw connections in the crane, shafts and joint shall be checked daily. It is important to tight...

  • Page 53

    - 53 - sr 1046pro 30 31 instruction manual h arv es t er 2/2012 service measures weekly or every 50 hours 1. All daily service measures the service measures to be taken every 50 hours include all the measures listed in service measures daily or every 8 hours. 2. Lubrication in compliance with the lu...

  • Page 54

    - 54 - - 55 - sr 1046pro 31 32 33 34 instruction manual h arve st er 2/2012 4. Checking of the condition of traction transmission check the attachment of final drives, drive shafts and gearbox. Ensure there are no cracks. Check the attachment of the hydraulic pump and motors in traction transmission...

  • Page 55

    - 55 - sr 1046pro 35 36 instruction manual h arv es t er 2/2012 the engine and disengage the brakes. Make sure the clearance in the lower brake shoe is approx. 1 mm. Adjustments can be made by turning limiter b. Adjust the clearance in the upper brake shoe using adjusting screw a. The clearance betw...

  • Page 56

    - 56 - - 57 - sr 1046pro 38 37 39 instruction manual h arve st er 2/2012 3. Checking of the operations of the drive pedal check the operation and position of the drive pedal. The pedal shall move to its mid-position as the foot is removed off the pedal. Lubricate the drive chain and centralising dev...

  • Page 57

    - 57 - sr 1046pro 40 41 instruction manual h arv es t er 2/2012 s e r v i c e m e a s u r e s every 1 000 hours 1. All service measures to be performed daily, weekly and every 100 and 500 hours the service to be performed every 1 000 hours includes all the service measures listed under service measu...

  • Page 58

    - 58 - - 59 - sr 1046pro 42 43 instruction manual h arve st er 2/2012 the hydraulic oil does not need to be drained when changing the filters. When changing the suction filter in the traction hydraulics, you need a pan to collect about 1.5 litres of oil that is drained. See further instructions in i...

  • Page 59

    - 59 - sr 1046pro 44 45 46 instruction manual h arv es t er 2/2012 2. Changing of the oil in the final drives clean around control opening a, breather b and oil drain c. Remove the protective plugs and drain the oil into a pan. Remove and clean magnetic plug d. Refit the magne- tic plug and oil drai...

  • Page 60

    - 60 - - 61 - sr 1046pro 47 instruction manual h arve st er 2/2012 four fixing screws on the filter cover. The cover is spring loaded, which means the screws shall be unscrewed evenly. Remove the fixing nut at the bottom of the filter element and change the filter cartridge (fig. 47). Use only genui...

  • Page 61

    - 61 - sr 1046pro 48 instruction manual h arv es t er 2/2012 service measures every 6 months the fire extinguishers shall be serviced every 6 months or more often if so stipulated in local regulations. Service measures every 1 year if the harvester is equipped with an automatic extinguishing system,...

  • Page 62: Lubrication

    - 62 - - 63 - sr 1046pro instruction manual h arve st er 2/2012 lubrication do not lubricate while the engine is running. Remove the ignition key before starting lubricating. The table below gives recommended lubricants to be used in different temperatures. The table also gives different types of ai...

  • Page 63

    - 63 - sr 1046pro 1 2 3 4 5 6 7 8 9 instruction manual h arv es t er 2/2012 lubrication diagrams ref. Point interval (h) harvester head daily crane 10 drive shafts 50 differential lock 50 1 final drives 1 500 2 gear box 1 000 3 brakes 50 4 steering cylinders 50 5 joint 50 6 hydraulics 1 000 7 frame ...

  • Page 64

    - 64 - - 65 - sr 1046pro instruction manual h arve st er 2/2012 summary of periodical procedures the summary always includes checks and service performed at shorter intervals. For more detailed crane and harvester head service instructions, see the respective manuals. Daily or every 8 hours: 1. Chec...

  • Page 65: Storage When Not In Use

    - 65 - sr 1046pro instruction manual h arv es t er 2/2012 storage when not in use in case of a longer storage, the pre-storage service is recommended . The pre-storage service can be divided into three parts, in order of performance: cleaning, checking and protection. Cleaning: dirt is efficiently r...

  • Page 66

    - 66 - - 67 - sr 1046pro instruction manual h arve st er 2/2012 recommended tools and accessories recommended accessories • pulse sensors • inductive sensors • light bulbs • connection relays • gaskets and packing for the saw • chains • spare guide bar general parts • hexagonal screws m6-m12, the mo...

  • Page 67: Battery

    - 67 - sr 1046pro instruction manual h arv es t er 2/2012 battery the gas generated by the battery is very explosive. Avoid open fire and sparks in the vicinity of the battery. When servicing an electrical instrument, disconnect the negative cable of the battery. Checking of the charge state of the ...

  • Page 68

    - 68 - - 69 - sr 1046pro 49 instruction manual h arve st er 2/2012 using of auxiliary battery if additional power is needed for starting, proceed as follows: as a source of additional power use 24 v input for example: another 24v vehicle, startbooster or two 12v batteries in series. Make sure the ha...

  • Page 69: Hydraulic Diagram

    - 69 - sr 1046pro instruction manual h arv es t er 2/2012 hydraulic diagram.

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    - 70 - - 71 - sr 1046pro instruction manual h arve st er 2/2012 hydraulic diagram part catalogue sr1046 pro.

  • Page 71: Electric Diagram

    - 71 - sr 1046pro instruction manual h arv es t er 2/2012 electric diagram.

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  • Page 88

    - 88 - - 89 - sr 1046pro instruction manual h arve st er 2/2012 a1 mci module a2 mitron mckc03 switch module a3 mitron mcc head module a4 pc 24vdc a5 pc 12vdc a6 a4 printer a7 phone modem a8 motor heater clockswitch a9 motor heater remote control a10 epec 2021 hub a11 epec 2040 display a12 epec 2020...

  • Page 89

    - 89 - sr 1046pro instruction manual h arv es t er 2/2012 f48 iqan xa2 f49 blinker left f50 drive light left front f51 drive light right front f52 fuelpumps f53 drive light long left f54 drive light long right f55 +bat main fuse battery box f56 main fuse +30 back carrier f57 cta motor control box f5...

  • Page 90

    - 90 - - 91 - sr 1046pro instruction manual h arve st er 2/2012 s45 brake s46 measuring device s47 rpm diesel s48 boom automatic on /off s49 elecrtical room light s50 drive/thresing switch s51 lift boom end delay excidor switches s1 program s2 program s3 program s4 program s5 program s6 program s7 p...

  • Page 91

    - 91 - sr 1046pro instruction manual h arv es t er 2/2012 y25 drive pump forward y26 pressure pump 1 on off y27 pressure pump 2 propo y28 pump 3 tree handling y29 drive pump back connect x1:1 worklight right, left lightarm x1:2 valve swinging right x1:3 valve swinging left x1:4 socket x1:5 worklight...

  • Page 92

    - 92 - - 93 - sr 1046pro instruction manual h arve st er 2/2012 x10:4 worklight x10:5 worklight roof extra top x10:6 worklight roof top x10:7 empty x10:8 empty x10:9 empty x11:1 radio +12v x11:2 radio -12v pc roof x11:3 limit switch door x11:4 limit switch door x11:5 alarm light x11:6 fire protectio...

  • Page 93

    - 93 - sr 1046pro instruction manual h arv es t er 2/2012 x22:11 foot pedal signal p2 x22:12 rpm signal x22:13 boom tilt sensor signal x22:14 address 0 x22:15 ground x22:16 valve boom up x22:17 drive pump forward x22:18 boom tilt valve x22:19 valve boom in x22:20 valve swinging left x22:21 valve lef...

  • Page 94

    - 94 - - 95 - sr 1046pro instruction manual h arve st er 2/2012 x27:29 can l cta x27:30 fuel sensor signal x27:31 hydr.Temperature signal x27:32 park lights x27:33 optio x27:34 motor heater +24v x27:35 fuel/ hydr.Temperature -vref x27:36 fire protection ground x27:37 optio x27:38 motor room workligh...

  • Page 95

    - 95 - sr 1046pro instruction manual h arv es t er 2/2012 x42:1 optio x42:2 optio x42:3 optio x42:4 steering left x42:5 optio x42:6 optio x42:7 steering/rotator left x42:8 steering/rotator right x42:9 steering right x43:1 iqan xa2 +24v x43:2 measuring device switch supply x43:3 worklight x43:4 joyst...

  • Page 96

    - 96 - - 97 - sr 1046pro instruction manual h arve st er 2/2012 x58:23 motor heater start signal x58:24 motor heater diagnostic x58:25 motor heater control cabin blower x58:26 hydr.Full pump switch x58:27 hydr.Full pump solenoid x58:28 can h cta x58:29 can l cta x58:30 fuel sensor signal x58:31 hydr...

  • Page 97

    - 97 - sr 1046pro instruction manual h arv es t er 2/2012 x79:8 +24v x79:9 +24v x79:10 ground x79:11 ground x79:12 x79:13 x79:14 x79:15 x79:16 x79:17 x79:18 x79:19 x79:20 x79:21 id module x79:22 x79:23 x79:24 x79:25 x79:26 x79:27 x79:28 x79:29 id module x79:30 x79:31 x79:32 x79:33 x79:34 can l 2 x79...

  • Page 98

    - 98 - - 99 - sr 1046pro instruction manual h arve st er 2/2012 x87:3 md3 vin e x87:4 md3 vin f x87:5 +bat iqan joystics x87:6 -bat iqan joystics x87:7 drive direction foot pedal x87:8 gear 1 x87:9 gear 2 x87:10 door switch->diode mckc di1 x87:11 tilt automatic on off x87:12 optio x87:13 optio x87:1...

  • Page 99

    - 99 - sr 1046pro instruction manual h arv es t er 2/2012 x102:1 air-conditioning thermostat x102:2 air-conditioning thermostat x102:3 air-conditioning thermostat ground x103:1 fan speed switch +24v x103:2 fan speed 1 x103:3 fan speed 2 x103:4 fan speed 3 x103:5 fan speed 4 x104:1 air-conditioning o...

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