Samson 4765 Mounting And Operating Instructions - Converting A Pneumatic

Manual is about: pneumatic positioner

Summary of 4765

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    Pneumatic positioner type 4765 fig. 1 · type 4765 positioner mounting and operating instructions eb 8359-1 en edition april 2008.

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    Contents 1 design and principle of operation . . . . . . . . . . . . . . . . . . . . 6 2 attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2.1 attachment to valves with cast yokes . . . . . . . . . . . . . . . . . . . 8 2.2 attachment to valves with rod-type yokes . . . . . ...

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    Eb 8359-1 en 3 safety instructions general safety instructions 4 the positioner is to be mounted, started up or operated only by trained and experienced personnel familiar with the product. According to these mounting and operating instructions, trained personnel refers to individuals who are able t...

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    4 eb 8359-1 en versions pneumatic positioner type 4765- 0 1 x 0 0 x 1 x x x x 0 range spring range spring 1, travel = 15 mm 1 range spring 2, travel = 30 mm, split-range 15 mm 2 range spring 3, travel = 60 mm, split-range 30 mm 3 pneumatic connections iso 228/1 g ¼ 1 ¼-18 npt 3 temperature range sta...

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    Eb 8359-1 en 5 type 4765 positioner travel range 7.5 to 60 mm, with 90 mm lever extension reference variable split-range 0 to 50 % and 50 to 100 % (up to 50 mm travel) 0.2 to 1 bar 0.2 to 0.6 bar and 0.6 to 1 bar range spring see table on page 13 supply air 1.4 to 6 bar (20 to 90 psi) output signal ...

  • Page 6: Design and Principle of

    1 design and principle of operation the pneumatic positioner is used for the cor- relation between the valve stem position (controlled variable x) and the input signal (reference variable w). In this case, the input signal issued by a con- troller is compared to the travel (valve stem position) of t...

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    Any changes of the input signal p e or the valve stem position cause the pressure up- stream and downstream of the booster to change. The air released by the booster (sig- nal pressure p st ) flows to the pneumatic actu- ator over the volume restriction (14), caus- ing the plug stem to take on a pos...

  • Page 8: Attachment

    2 attachment to attach the positioner to valves with cast yokes, mounting parts (order no. 1400-5745) are used. For valves with rod-type yokes (pillars), the mounting kit (or- der no. 1400-5745) and additionally the mounting kit (order no. 1400-5342) are necessary (see also table 2 on page 19). Sinc...

  • Page 9: Rod-Type Yokes

    2.2 attachment to valves with rod-type yokes 1. Screw the plate (20), off-centered, to the travel indicator (24) of the plug stem (23) using the screws (21). 2. Place both the support (28) and the clamping plate (26) on the rod (27) and lightly fasten. Move the support until both the center of the p...

  • Page 10: Connections

    3 connections 3.1 pneumatic connections the pneumatic connections are designed as tapped holes with ¼ npt or iso 2228/1- g ¼ thread. The conventional male connec- tions for metal and copper pipes (or plastic hoses) can be used. Note: the supply air must be dry and free of any oil and dust. Always ob...

  • Page 11: Operation

    4 operation 4.1 combining positioner and actuator the arrangement of the actuator, input sig- nal, operating direction and mounting loca- tion is schematically represented in figs. 6 to 9. Each subsequent change such as reversal of the operating direction or field reversing the actuator version from...

  • Page 12: Signal (Reference Variable)

    If the operating direction of the required function does not match the symbol or if the operating direction is to be changed, proceed as follows: 1. Remove both screws of the cover plate, and lift off the nozzle block (10) along with the cover plate. 2. Reinstall the nozzle block turned 180° to- get...

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    In split-range operation, the controller output signal is split to operate two control valves in such a way that each valve moves through its entire travel at half the input signal each (e.G. First control valve is set from 0.2 to 0.6 bar, the second valve from 0.6 to 1 bar). To avoid overlapping, c...

  • Page 14: Valve

    4.3 setting the positioner at the valve 4 connect the control signal input to a compressed air source of max. 1.5 bar using a remote adjuster and a pressure gauge. 4 connect the supply air to the supply in- put (supply 9). 4.3.1 setting the air delivery (volume restriction q) and proportional band x...

  • Page 15: “Stem Extends”

    4.3.2 setting actuator version “stem extends” note: to ensure that the total closing force of the actuator can be effective in the control valve, the diaphragm chamber must be completely vented at the lower range value of the refer- ence variable (operating direction at the upper range value (operat...

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    2. Increase the instrument input signal and gradually decrease again to 1 bar, checking whether the control valve be- gins to move at exactly 1 bar. Correct the deviation using the zero ad- justment screw (4). Turn it counterclock- wise to move the control valve earlier from its final position and c...

  • Page 17: Converting A Pneumatic

    5 converting a pneumatic positioner the pneumatic positioner can be converted to a type 4763 electropneumatic positioner using a corresponding conversion kit. A conversion kit is required for each type 6109 or type 6112 i/p converter module (see table 3), which contains the printed circuit boards, t...

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    18 eb 8359-1 en converting a pneumatic positioner fig. 14 · converting the positioner 1 cable gland 2 printed circuit board 3 i/p module 4 connecting nipple 5 hose 6 connecting plate 7 sealing element.

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    6 accessories, mounting parts and conversion kits eb 8359-1 en 19 accessories, mounting parts and conversion kits table 2 accessories – mounting parts order number range spring 1 range spring 2 range spring 3 lever i lever extension pressure gauge attachment pressure gauge attachment, free of copper...

  • Page 20: Dimensions In Mm

    7 dimensions in mm 20 eb 8359-1 en dimensions in mm useable lever length i: 40 to 127 mm (with 40 to 200 mm lever extension) pneum. Connection: iso-228/1-g ¼ or ¼-18 npt 157 tapped hole g 1 8 for g threaded connection or 1 8 npt for npt threaded connection.

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    Eb 8359-1 en 21.

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    22 eb 8359-1 en.

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    Eb 8359-1 en 23.

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    Samson ag · mess- und regeltechnik weismüllerstraße 3 · 60314 frankfurt am main · germany phone +49 69 4009-0 · fax +49 69 4009-1507 internet: http://www.Samson.De eb 8359-1 en s/ z 2012-01.