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Sensidyne GILAIR-3 Operation Manual

Manual is about: AIR SAMPLING SYSTEMS

Summary of GILAIR-3

  • Page 1

    16333 bay vista dr. • clearwater, florida 33760 usa • (800) 451-9444 • (727) 530-3602 • (727) 539-0550 [fax] • www.Sensidyne.Com ref 360-0040-01 (f) gilair-3 & gilair-5 air sampling systems operation manual warning 5 4 3 1 2 battery fault flow possible static hazard. Do not rub with dry cloth. Subst...

  • Page 3

    3 gilair-3 & gilair-5 air sampling pumps ref 360-0040-01 (f) disclaimer the seller assumes no responsibility whatsoever, to any party whosoever, for any property damage, personal injury, or death received by or resulting from, in whole, or in part, the improper use, installation, or storage of this ...

  • Page 4: Contents

    4 ref 360-0040-01 (f) table of contents • preface • notices ................................................................................................................................... 3 • warnings ..................................................................................................

  • Page 5: Contents

    5 ref 360-0040-01 (f) section four: maintenance 4.1 battery maintenance ....................................................................................................... 24 4.2 filter maintenance .....................................................................................................

  • Page 6: Warnings

    6 ref 360-0040-01 (f) read and understand all warnings and instructions before use failure to read, understand, and comply with all accompanying literature, product labels, and warnings could result in property damage, severe personal injury, or death. Read and understand all applicable environmenta...

  • Page 7: Certifications

    7 ref 360-0040-01 (f) certifications ce marking & number of notified body responsible for production explosion protection ii = equipment group 2 = equipment category g = hazardous gases, vapors or mists eex = explosion protected equipment in compliance with cenelec en 50014 series ia = intrinsic saf...

  • Page 8: Front Nameplates

    8 ref 360-0040-01 (f) front nameplates gil ir3 a a 5 4 3 1 2 battery fault flow personal air sampler possible static hazard. Do not rub with dry cloth. Substitution of components may impair intrinsic safety. Use only specified gilair-3 battery packs. See labeling for intrinsic safety approvals. Warn...

  • Page 9: Introduction

    9 ref 360-0040-01 (f) • components • see figures 1.1 (gilair-3) and 1.2 (gilair-5) • all models (1) on/off switch (2) flow adjustment (requires slotted screwdriver) (3) rechargeable battery pack (4) internal/external vent control use a flat-head screwdriver to adjust the internal/ external vent. The...

  • Page 10

    10 ref 360-0040-01 (f) gilair-3 & gilair-5 air sampling pumps (7.5) 0. Indicates percent of time pump runs outside of ± 5% fault tolerance envelope during sampling run. Maximum indication is 9% regardless of actual performance. (7.6) 4-character display. Display letters and messages listed below (pr...

  • Page 11: Gil Ir3

    11 gilair-3 & gilair-5 air sampling pumps ref 360-0040-01 (f) figure 1.1 air sampling pump: front view (gilair-3 shown) 11 10 warning 5 4 3 1 2 battery fault flow possible static hazard. Do not rub with dry cloth. Substitution of components may impair intrinsic safety. Use only specified gilair-3 ba...

  • Page 12: Pump Operation

    12 ref 360-0040-01 (f) section two pump operation 2.1 setting/verifying flow rate • equipment set-up 1) use a gilair-3 or gilair-5 pump with a fully charged battery pack. 2) attach tubing to the pump. 3) connect the collection device to the tubing. 4) connect the tubing from the collection media to ...

  • Page 13

    13 gilair-3 & gilair-5 air sampling pumps ref 360-0040-01 (f) • field calibration/flow verification field calibration (flow rate verification) must be per- formed before sampling and when setting the flow rate. • see figure 2.2 for basic models skip to step 4. Pump should be off. 1) use a small phil...

  • Page 14: X 2

    14 ref 360-0040-01 (f) gilair-3 & gilair-5 air sampling pumps figure 2.2 field calibration/flow verification 7 8 9 3a 1 2 3b battery fault 4 5 6 x 2 x 2 warning 5 4 3 1 2 battery fault flow possible static hazard. Do not rub with dry cloth. Substitution of components may impair intrinsic safety. Use...

  • Page 15

    15 gilair-3 & gilair-5 air sampling pumps ref 360-0040-01 (f) figure 2.3 sampling 2.2 taking a sample note for basic models start and stop times must be recorded to determine sample time. 1) move the on/off switch to the on position. 2) place the pump, tubing and cassette on your person as shown in ...

  • Page 16: Display Features

    16 ref 360-0040-01 (f) section three display features 3.1 stopping the sampling run: clock model move the on/off switch to off to stop the sampling run. The run time is displayed, “r”, and the percentage of time the sampling run varied more than ± 5% from set flow rate. Record the run data at this t...

  • Page 17

    17 gilair-3 & gilair-5 air sampling pumps ref 360-0040-01 (f) 1 2 3 4 gilair/c clock timer gilian ® mode/hold gilair/c clock timer gilian ® mode/hold gilair/c clock timer gilian ® mode/hold last 248 0 r battery fault flow adj. On off 3.3 retrieving “last” run data: clock model note: side anti-tamper...

  • Page 18

    18 ref 360-0040-01 (f) gilair-3 & gilair-5 air sampling pumps 3.4 pausing a sampling run: clock model note: side anti-tamper plate should be open and rotated. 1) make certain pump is running. 2) the clock icon indicates the pump is taking a sample. 3) using a pointed instrument push mode/hold button...

  • Page 19

    19 gilair-3 & gilair-5 air sampling pumps ref 360-0040-01 (f) 3.5 stopping the sampling run: program model move the on/off switch to off to stop the sampling run. Display shows the run time, “r”, and the percentage of time the sampling run varied more than ± 5% from set flow rate. Record the run dat...

  • Page 20

    20 ref 360-0040-01 (f) gilair-3 & gilair-5 air sampling pumps 3.7 retrieving “last” run data: program model note: side anti-tamper plate should be open and rotated. 1) make certain pump is off. 2) using a pointed instrument push mode/hold button one time. 3) “last” is displayed. Notes if cal is disp...

  • Page 21

    21 gilair-3 & gilair-5 air sampling pumps ref 360-0040-01 (f) 3.8 pausing a sampling run: program model note: side anti-tamper plate should be open and rotated. 1) make certain pump is running. 2) display shows that pump is taking a sample. 3) using a pointed instrument push mode/hold button for at ...

  • Page 22

    22 ref 360-0040-01 (f) gilair-3 & gilair-5 air sampling pumps 3.9 programming the pump side anti-tamper plate should be open and rotated. Pump should be off. • see figure 3.1 1) using a pointed instrument, press mode/hold button. Display shows “last” [1a] followed by screen showing current program n...

  • Page 23

    23 gilair-3 & gilair-5 air sampling pumps ref 360-0040-01 (f) 1 2 3 4 5 or prog prog prog prog prog last p3 mode/hold ▼ p4 ▲ last 0 125 r d c 3 15 d 18 d 125 r 0 240 r 0 d 0 12 r d d c 2 ▲ ▼ 3b ▲ ▼ 4b ▲ ▼ 5b ▲ ▼ 6b d 0 60 r d 2a 2b 1a 1b 1c 6c 6a 3a 3c 4a 4c 5c 5a 7a note the above sample delays the...

  • Page 24: Maintenance

    24 ref 360-0040-01 (f) section four maintenance 4.1 battery maintenance the gilair-3 and gilair-5 air sampling pumps use re- chargeable nickel-cadmium or nickel-metal-hydride batteries that must be fully charged and properly maintained to achieve maximum pump run time. The battery pack may be charge...

  • Page 25

    25 gilair-3 & gilair-5 air sampling pumps ref 360-0040-01 (f) 4.2 filter maintenance the inlet filter should be changed after six months of regular use or whenever the outer portion of the filter be- comes discolored. The filter center retains its original color as a reference. 1) unscrew and remove...

  • Page 26: Parts List

    26 ref 360-0040-01 (f) appendix a parts list accessories part number description 800518 ........................ Gilair-3 / gilair-5 low flow module, constant flow 800519 ........................ Gilair-3 / gilair-5 low flow module, multi-flow 800149 ........................ Tube holder kit, single ...

  • Page 27: Specifications

    27 ref 360-0040-01 (f) appendix b specifications general specifications controls ......................................................... Power switch, flow control (all models), plus: mode/hold button (clock model) mode/hold, prog, ▲, & ▼ buttons (program model) indicators ...........................

  • Page 28: Troubleshooting Guide

    28 ref 360-0040-01 (f) appendix c troubleshooting guide e s u a c y d e m e r " . E " d n a n o c i d n a h s w o h s y a l p s i d , n o i t i s o p n o o t d e v o m s i h c t i w s f f o / n o n e h w • . M e l b o r p e r a w t f o s n e h t d n a n o i t i s o p f f o o t h c t i w s f f o / n ...

  • Page 29: Constant Low Flow Module

    29 ref 360-0040-01 (f) d.1 overview the constant low flow module is suitable for sampling between 5 and 500 cc/min , and maintains a constant sampling flow despite load changes up to 25” h 2 o. D.2 installing the constant low flow module note install the low flow module in a clean environment with t...

  • Page 30: Constant Low Flow Module

    30 ref 360-0040-01 (f) appendix d constant low flow module d.3 constant low flow calibration set-up • see figure d.2 the front anti-tamper cover plate should be open and rotated. The pump should be off. Set up the calibration equipment as shown. Make certain that the sampling media [a] is properly i...

  • Page 31: Constant Low Flow Module

    31 ref 360-0040-01 (f) figure d.2 constant low flow module: calibration set-up appendix d constant low flow module (thh-l-240) universal tube holder system patent pending made in usa warning 5 4 3 1 2 battery fault flow possible static hazard. Do not rub with dry cloth. Substitution of components ma...

  • Page 32: Constant Low Flow Module

    32 ref 360-0040-01 (f) figure d.3 constant low flow module: bag sampling installation appendix d constant low flow module 1 2 3 4 d.4 bag sampling installation the module is provided with an internal luer taper for bag sampling. The unique feature of this system is that it will automatically shut th...

  • Page 33: Multi-Flow Module

    33 ref 360-0040-01 (f) appendix e multi-flow module e.1 overview the multi-flow module is suitable for multiple tube sampling between 1 and 750 cc/min and can be used in conjunction with the gilian universal tube holder system to perform multiple tube sampling. E.2 installing the multi-flow module n...

  • Page 34: Multi-Flow Module

    34 ref 360-0040-01 (f) appendix e multi-flow module e.3 multi-flow calibration set-up • see figure e.2 the front anti-tamper cover plate should be open and rotated. The pump should be off. Set up the calibration equipment as shown. Make certain that the sampling media [a], [b], [c] or [d] is properl...

  • Page 35: Multi-Flow Module

    35 ref 360-0040-01 (f) appendix e multi-flow module figure e.2 multi-flow module: calibration set-up.

  • Page 36: Multi-Flow Module

    36 ref 360-0040-01 (f) appendix e multi-flow module figure e.3 multi-flow module: bag sampling installation 1 2 3 4 5 6 7 8 e.4 bag sampling installation the module is provided with an internal luer taper for bag sampling. • see figure e.3 1) insert the luer taper [1]. 2) attach the tubing [2] to th...

  • Page 37: Service

    37 ref 360-0040-01 (f) appendix f service domestic service sensidyne, lp 16333 bay vista drive clearwater, florida 33760 usa 800-451-9444 727-530-3602 727-539-0550 [main fax] 727-538-0671 [service fax] e-mail: info@sensidyne.Com web: www.Sensidyne.Com european service goffin meyvis analytical and me...

  • Page 38

    38 ref 360-0040-01 (f) notes:.

  • Page 40

    Manufactured by: sensidyne, lp 16333 bay vista drive clearwater, florida 33760 usa 800-451-9444 • 727-530-3602 • 727-539-0550 [fax] www.Sensidyne.Com • info@sensidyne.Com authorized eu representative schauenburg, electronic technologies gmbh weseler str. 35 • 45478 mulheim-ruhr germany tel. +49 (0) ...