Sensidyne Gilian 5000 Operation Manuals

Other manuals for Gilian 5000: Basic Manual
Manual is about: Air Sampling Pump

Summary of Gilian 5000

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    Gilian 5000 air sampling pump operation manual 16333 bay vista dr. • clearwater, fl 33760 usa (800) 451-9444 • (727) 530-3602 • (727) 539-0550 [fax] • www.Sensidyne.Com ref 360-0103-01 (rev f).

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    1 gilian 5000 air sampling pump operation manual ref 360-0103-01 (rev f) software version 5.3.53.

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    Gilian 5000 air sampling pump 360-0103-01 - (rev f) 2 proprietary notice this manual was prepared exclusively for the owner of the gilian 5000 live flow air sampling pump. The material within this manual is proprietary information and is to be used only to understand, operate, and service the instru...

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    Gilian 5000 air sampling pump 3 360-0103-01 - (rev f) table of contents preface • notices .............................................................................................................. 2 • warnings .........................................................................................

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    Gilian 5000 air sampling pump 360-0103-01 - (rev f) 4 warnings read and understand all warnings and instructions before use failure to read, understand, and comply with all accompanying literature, product labels, and warnings could result in property damage, severe personal injury, or death. Read a...

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    Gilian 5000 air sampling pump 5 360-0103-01 - (rev f) certification and approvals gilian 5000 air sampling pump ref 610-0801-01 nec/cec i.S. Cl i, div 1, gps a, b, c, d cl ii, gps e, f, g, cl iii t4 ta = -20 to +45°c ii 1 g ex ia iic t4 ta = -20 to +45°c fm 07atex0018x atex explosion protection: ii ...

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    Gilian 5000 air sampling pump 360-0103-01 - (rev f) 6 section one introduction the gilian 5000 is a high flow rate sampling pump with extremely high back pressure capabilities. It offers user programmability for easy, flexible preprogrammed sampling schedules, en-1232 compliance, long battery life, ...

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    Gilian 5000 air sampling pump 7 360-0103-01 - (rev f) (4) 4-button keypad (5) led (green). Indicates normal operation (flow rate in regulation) (6) liquid crystal display (lcd).

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    Gilian 5000 air sampling pump 360-0103-01 - (rev f) 8 lcd details (6.1) four 7-segment characters, indicating flow rate, time, volume sampled and messages. (6.2) vol & l. Indicates number in display is volume in liters. (6.3) min. Indicates number in display is a time in minutes. (6.4) cc/min. Indic...

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    Gilian 5000 air sampling pump 9 360-0103-01 - (rev f) section two setup 2.1 preparation the battery pack must be fully charged before using pump. It takes about three hours to charge the battery from complete discharge. Refer to section six for full battery maintenance. Attach sensidyne charger pn 2...

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    Gilian 5000 air sampling pump 360-0103-01 - (rev f) 10 2.2 pump start-up power up press and release power button display will illuminate and run a start-up sequence, then enter ready mode power enter set cal set cal clear clear run/stop start-up sequence (approx. 10 seconds): screen test this is a f...

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    Gilian 5000 air sampling pump 11 360-0103-01 - (rev f) power down press and hold power button until display shows “off” (3-4 seconds), then release. Pump will show “off” for a few seconds until it powers down. Power enter set cal set cal clear clear run/stop 2.3 setting the flow rate note this secti...

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    Gilian 5000 air sampling pump 360-0103-01 - (rev f) 12 press ▲ button to increase flow rate set point or ▼ button to decrease flow rate set point, in 10 cc/min increments. Pressing and holding ▲ or ▼ button will change setting rapidly after a short delay. Cc / min power enter set cal set cal clear c...

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    Gilian 5000 air sampling pump 13 360-0103-01 - (rev f) 2.4 calibration the pump should be calibrated every 200 run hours or 30 days, for optimum accuracy of the displayed flow. Calibration is also recommended when a new flow is chosen. Entering calibration will reset the hours since last calibration...

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    Gilian 5000 air sampling pump 360-0103-01 - (rev f) 14 2.4.2 display calibration note to exit calibration mode without changing any values, simply press enter twice. This action will also reset the hours since last calibration. At ready mode, press set/cal button twice. “cal” is displayed power ente...

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    Gilian 5000 air sampling pump 15 360-0103-01 - (rev f) adjust pump display to match actual flow rate on reference meter. Press ▲ button to increase. Press and ▼ button to decrease. Cc / min set power enter set cal set cal clear clear run/stop when pump display matches reference meter press set butto...

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    Gilian 5000 air sampling pump 360-0103-01 - (rev f) 16 section three program the program capability allows a time based sampling program to be set and executed. From the time it is initiated until it completes the program or is canceled, the pump will use the programmed time sequence to turn the pum...

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    Gilian 5000 air sampling pump 17 360-0103-01 - (rev f) 3.2 program enable/disable press the ▲ button to enable program mode, “pro1” and “prog” are displayed. Press ▼ button to disable program mode. “pro0” is displayed. Note: if program is not to be edited, press the enter button repeatedly to advanc...

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    Gilian 5000 air sampling pump 360-0103-01 - (rev f) 18 section four options options allow the functionality of the pump to be modified. Each option can be set to on (1) or off (0). The option settings are stored in nonvolatile memory and preserved over power down and battery changes. The options are...

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    Gilian 5000 air sampling pump 19 360-0103-01 - (rev f) 4.1 option settings at ready mode, press set/cal button four times. “op” is displayed. Power enter set cal set cal clear clear run/stop press enter button to set indicated option. . . Power enter set cal set cal clear clear run/stop press ▲ butt...

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    Gilian 5000 air sampling pump 360-0103-01 - (rev f) 20 press enter button to accept setting, and advance to option 2. Power enter set cal set cal clear clear run/stop edit additional options in the same manner as option 1. Press enter to advance to remaining options. Press enter to continue to ready...

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    Gilian 5000 air sampling pump 21 360-0103-01 - (rev f) section five operation 5.1 starting the sample run note: total run time and total volume sampled are cumulative from one sample run to the next unless you reset the flow rate, clear the display, or calibrate the display. If you want to clear the...

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    Gilian 5000 air sampling pump 360-0103-01 - (rev f) 22 manual mode: press and hold the run button until “scal” is displayed, then release button. Pump will start 10 seconds later. Note: “scal” indicates pump is doing an internal self adjustment. This self adjustment may occur during the course of a ...

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    Gilian 5000 air sampling pump 23 360-0103-01 - (rev f) 5.2 stopping the sample run press and hold the stop button until pump motor stops. Power enter set cal set cal clear clear run/stop pump alternately displays following screens: set flow rate cc / min total run time min total volume sampled (lite...

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    Gilian 5000 air sampling pump 360-0103-01 - (rev f) 24 5.3 locking the keypad the keypad can be locked to prevent tampering. To lock, press and hold both set/cal and ▲/clr buttons for 5 seconds until “lock” is displayed. Note: keypad cannot be locked during “scal”. Set power enter set cal set cal cl...

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    Gilian 5000 air sampling pump 25 360-0103-01 - (rev f) 5.5 clearing the run data in ready mode, press and hold ▲/clr button. “clr” will be displayed and flash for a total of 8 seconds. When flow rate is displayed, release button. Data will be cleared and pump will return to ready mode. Releasing the...

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    Gilian 5000 air sampling pump 360-0103-01 - (rev f) 26 section six maintenance 6.1 battery maintenance note do not charge or replace battery pack while in an explosive atmosphere. Use only sensidyne charger pn 298-0013-01 or other charger designated for gilian 5000. The gilian 5000 pump uses recharg...

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    Gilian 5000 air sampling pump 27 360-0103-01 - (rev f) 6.2 pump filter maintenance change internal pump filter pn 811-0012-01 when it is dirty or damaged. Reuse o-ring and ensure it is properly seated when reinstalling..

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    Gilian 5000 air sampling pump 360-0103-01 - (rev f) 28 appendix a troubleshooting guide symptom possible cause corrective action pump will not turn on low battery charge blown fuse in battery charge battery replace battery dead cells in battery replace battery control board problem return for servic...

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    Gilian 5000 air sampling pump 29 360-0103-01 - (rev f) appendix a troubleshooting guide pump surges display calibration adjusted out of range reset display calibrations to factory setting (see procedure at end of table) charger connected don’t run pump with charger connected pump will not run progra...

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    Gilian 5000 air sampling pump 360-0103-01 - (rev f) 30 appendix b parts list spare parts & accessories part number description 811-0802-01 single charger 100-240vac, 50-60 hz, us cord 811-0802-02 single charger 100-240vac, 50-60 hz, euro cord 811-0802-03 single charger 100-240vac, 50-60 hz, uk cord ...

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    Gilian 5000 air sampling pump 31 360-0103-01 - (rev f) appendix c specifications performance operating high flow range ........... 800–5000 cc/min accuracy ....................................... ± 5% constant flow control..................... Between 1-5 lpm up to pressures listed below; constant f...

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    Gilian 5000 air sampling pump 360-0103-01 - (rev f) 32 appendix c specifications intrinsic safety equipment ratings: (refer to certifications and approvals section) us and canada ..............................Class i, ii, iii div 1, gps a, b, c, d, e, f, g t4 class i, zone 0 group iic t4 europe .......

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    Gilian 5000 air sampling pump 33 360-0103-01 - (rev f) appendix d low flow adapter direct installation to gilian 5000 caution: to prevent kinking, connection between low flow adapter pn 801961 and gilian 5000 should be as short as possible. The two air boss connections should nearly touch inside the...

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    Gilian 5000 air sampling pump 360-0103-01 - (rev f) 34 appendix d low flow adapter installation to gilian 5000 using fixed mount assembly pn 801980

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    Gilian 5000 air sampling pump 35 360-0103-01 - (rev f) appendix d low flow adapter filter maintenance change low flow adapter filter pn 811-0012-01 when it is dirty or damaged..

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    Gilian 5000 air sampling pump 360-0103-01 - (rev f) 36 appendix d low flow adapter low flow operation example set flow rate on pump to 1500 cc/min (section 2.3). Calibrate pump using appropriate back pressure (section 2.4). Attach low flow equipment as shown. Remove tube holder manifold caps. Adjust...

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    Gilian 5000 air sampling pump 37 360-0103-01 - (rev f) appendix e fast charger pn 298-0013-01 the fast charger is available as a single unit and with a five unit power station. The fast charger is a universal input (100 - 240 vac, 50-60hz) charger with the capacity to rapidly charge nimh battery pac...

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    Gilian 5000 air sampling pump 360-0103-01 - (rev f) 38 appendix f factory calibration & service usa sensidyne, lp 16333 bay vista drive clearwater, florida 33760 usa 800-451-9444 727-530-3602 727-539-0550 [main fax] 727-538-0671 [service fax] e-mail: info@sensidyne.Com web: www.Sensidyne.Com europe ...

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    Manufactured by: sensidyne, lp 16333 bay vista drive clearwater, florida 33760 usa 800-451-9444 • 727-530-3602 • 727-539-0550 [fax] www.Sensidyne.Com • info@sensidyne.Com authorized eu representative schauenburg electronic technologies gmbh weseler str. 35 · 45478 mülheim-ruhr germany +49 (0) 208 9 ...