- DL manuals
- Smarter Tools
- Portable Generator
- ST-GP6500
- Owner's Manual
Smarter Tools ST-GP6500 Owner's Manual
Summary of ST-GP6500
Page 1
Owner’s manual st-gp6500 warning! To reduce risk of injury, user must read and understand owner’s manual prior to use. Note: retain original sales receipt as proof of purchase!.
Page 2
Ii ©2014 smarter tools, inc. All rights reserved record the model and serial numbers as well as date and place of purchase for future reference. Have this information available when ordering parts and when making technical or warranty inquiries. Smarter tools customer service 1-888-241-8498 model nu...
Page 3: Notes
Iii ©2014 smarter tools, inc. All rights reserved notes ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________...
Page 4: Specifications
Iv ©2014 smarter tools, inc. All rights reserved specifications _________________________________________________________________________________________________ st-gp6500 engine type 4-stroke ohv air cooled single cylinder epa and carb certified horsepower 11 engine displacement (cc) 338cc running ...
Page 5: Controls and Features
V ©2014 smarter tools, inc. All rights reserved controls and features _________________________________________________________________________________________________ familiarize yourself with the location and function of the controls and features before operating your generator. Save this manual f...
Page 6: Control Panel
Vi ©2014 smarter tools, inc. All rights reserved controls and features (cont’d) _________________________________________________________________________________________________ control panel 1. Engine switch – used to turn on and off the engine. 2. Hour meter – displays the number of hours the engi...
Page 7: Table Of Contents
©2014 smarter tools, inc. All rights reserved table of contents introduction .............................................................. 02 warranty identification ............................................ 03 limited warranty ...................................................... 04 safety gui...
Page 8: Gp Series
Gp series 2 ©2014 smarter tools, inc. All rights reserved introduction _________________________________________________________________________________________________ congratulations on your purchase of a smarter tools generator. Smarter tools designs and builds generators to strict specifications...
Page 9: Gp Series
Gp series 3 ©2014 smarter tools, inc. All rights reserved warranty identification _________________________________________________________________________________________________ to assist in accurately determining whether your smarter tools product is still covered by manufacturer’s warranty and t...
Page 10: Gp Series
Gp series 4 ©2014 smarter tools, inc. All rights reserved limited warranty _________________________________________________________________________________________________ effective may 1, 2013. Replaces all undated warranties and all warranties dated before may 1, 2013 warranty qualifications smar...
Page 11: Gp Series
Gp series 5 ©2014 smarter tools, inc. All rights reserved owner’s manual safety guidelines - definitions ______________________________________________________________________________________________ this manual contains important information that you need to know and understand in order to assure y...
Page 12: Gp Series
Gp series 6 ©2014 smarter tools, inc. All rights reserved general safety precautions ______________________________________________________________________________________________ warning! Failure to follow these instructions can result in severe injury or death. Caution: failure to follow these ins...
Page 13: Gp Series
Gp series 7 ©2014 smarter tools, inc. All rights reserved general safety precautions (cont’d) ______________________________________________________________________________________________ gasoline and oil (cont’d) • gasoline fuel and fumes are flammable and potentially explosive. Use proper fuel st...
Page 14: Gp Series
Gp series 8 ©2014 smarter tools, inc. All rights reserved general safety precautions (cont’d) ______________________________________________________________________________________________ electrical safety • keep all electrical equipment clean and dry. Replace any wiring where the insulation is cra...
Page 15: Gp Series
Gp series 9 ©2014 smarter tools, inc. All rights reserved general safety precautions (cont’d) ______________________________________________________________________________________________ personal safety (cont’d) • remove adjusting keys or wrenches before turning the generator on. A wrench or a key...
Page 16: Gp Series
Gp series 10 ©2014 smarter tools, inc. All rights reserved general safety precautions (cont’d) ______________________________________________________________________________________________ installation • ensure installation meets all applicable safety, and local and national electrical codes. Have ...
Page 17: Gp Series
Gp series 11 ©2014 smarter tools, inc. All rights reserved general safety precautions (cont’d) ______________________________________________________________________________________________ chemicals • avoid contact with hot fuel, oil, exhaust fumes, and hot solid surfaces. • avoid body contact with...
Page 18: Gp Series
Gp series 12 ©2014 smarter tools, inc. All rights reserved installation ____________________________________________________________________________________________ note: prior to powering tools and equipment, make sure the generator’s rated voltage, wattage, and amperage capacity (see specification...
Page 19: Gp Series
Gp series 13 ©2014 smarter tools, inc. All rights reserved installation (cont’d) _________________________________________________________________________________________________ wheel and handle kit installation (installation requires a socket wrench with 10mm, 14mm, and 17mm sockets). 1. Before ad...
Page 20: Gp Series
Gp series 14 ©2014 smarter tools, inc. All rights reserved installation (cont’d) ______________________________________________________________________________________________ note: ‘ e’ and ‘eb’ models using the electric starter require a 12v battery with a minimum of 17ah. While higher amp hour ba...
Page 21: Gp Series
Gp series 15 ©2014 smarter tools, inc. All rights reserved installation (cont’d) ______________________________________________________________________________________________ add fuel 1. Use clean, fresh, regular unleaded fuel with a minimum octane rating of 85. 2. Do not mix oil with fuel. 3. Clea...
Page 22: Gp Series
Gp series 16 ©2014 smarter tools, inc. All rights reserved operation ______________________________________________________________________________________________ starting 1. Make sure the generator is on a flat and level surface. 2. Make sure the electrical powered tools/equipment that will be use...
Page 23: Gp Series
Gp series 17 ©2014 smarter tools, inc. All rights reserved operation (cont’d) ______________________________________________________________________________________________ surge protection caution: attempting to power sensitive electronic equipment without the use of an approved line conditioner ma...
Page 24: Gp Series
Gp series 18 ©2014 smarter tools, inc. All rights reserved operation (cont’d) ______________________________________________________________________________________________ power management use the following formula to convert voltage and amperage to watts: volts x amps = watts to prolong the life o...
Page 25: Gp Series
Gp series 19 ©2014 smarter tools, inc. All rights reserved wattage reference guide ______________________________________________________________________________________________ these are estimates only. Check your tool or appliance for exact wattage requirements. The wattages listed are based on es...
Page 26: Gp Series
Gp series 20 ©2014 smarter tools, inc. All rights reserved inspection, cleaning, and maintenance ______________________________________________________________________________________________ the owner/operator is responsible for all periodic maintenance. Warning! Make sure the engine power switch i...
Page 27: Gp Series
Gp series 21 ©2014 smarter tools, inc. All rights reserved inspection, cleaning, and maintenance (cont’d) spark plug 1. Remove the spark plug cable from the spark plug. 2. Use the spark plug tool that shipped with your generator to remove the plug. 3. Inspect the electrode on the plug. It must be cl...
Page 28: Gp Series
Gp series 22 ©2014 smarter tools, inc. All rights reserved inspection, cleaning, and maintenance (cont’d) ______________________________________________________________________________________________ spark arrestor (internal, non-serviceable on larger units) 1. Allow the engine to cool completely b...
Page 29: Gp Series
Gp series 23 ©2014 smarter tools, inc. All rights reserved inspection, cleaning, and maintenance (cont’d) ______________________________________________________________________________________________ storage the generator should be started at least once every 14 days and allowed to run for at least...
Page 30: Gp Series
Gp series 24 ©2014 smarter tools, inc. All rights reserved troubleshooting ______________________________________________________________________________________________ problem cause solution generator will not start no fuel fill with fuel faulty spark plug replace spark plug unit loaded during sta...
Page 31: Avr
B l b l b b w w r r br r b l g br w /r br br br b l b l g w r g w w w b l b l g r b b l b l c g y r g/ w w w g/ w g b b g/ w g/ w y g/ w y dc protecter (+ ) (- ) dc winding main winding r w g b l b b r vo lt m et er c ir c u it b r e a k e r c ir c u it b r e a k e r ac ou t diod e diod e y re d whi...
Page 32: Gp Series
Gp series 26 ©2014 smarter tools, inc. All rights reserved parts list and diagrams crankcase assembly no. Part no. Description qty 1 qj182qdp.01-11 sleeve, locating 2 2 157.5-10 spacer, drain 2 3 157.5-9 bolt, drain 2 4 qj150fmg.5-8 dowel pin 2 5 gb/t5787-86 bolt m6 12 4 6 qj182qdp.01.04 sensor assy...
Page 33: Gp Series
Gp series 27 ©2014 smarter tools, inc. All rights reserved parts list and diagrams crankshaft assembly & piston no. Part no. Description qty 1 jf190fph.03-01 piston 1 2 jf190fph.03.01-01 ring 1st 1 3 jf190fph.03.01-02 ring 2nd 1 4 jf190fph.03.01.01 ring set oil 1 5 qj188fph.04-04 pin, piston 1 6 qj1...
Page 34: Gp Series
Gp series 28 ©2014 smarter tools, inc. All rights reserved parts list and diagrams camshaft assembly no. Part no. Description qty 1 jf190fph.06-02 exhaust valve 1 2 qj182qdp.03-11 lower retainer 1 3 qj182qdp.03-05 valve spring 2 4 qj182qdp.03-08 exhaust valve spring retainer 1 5 qj182qdp.03-09 valve...
Page 35: Gp Series
Gp series 29 ©2014 smarter tools, inc. All rights reserved parts list and diagrams centrifugal timing implement assembly no. Part no. Description qty 1 qj182qdp.06-09 pull pole, steel wire 1 2 qj182qdp.06-10 pull spring, little 1 3 qj182qdp.06-01 pull pole, timing implement 1 4 qj182qdp.06-08 pull s...
Page 36: Gp Series
Gp series 30 ©2014 smarter tools, inc. All rights reserved parts list and diagrams starter assembly no. Part no. Description qty 1 gb/t5789-86 bolt m6 x 8 3 2 qj182qdp.08.02 starter cover assy. 1 2.1 qj168fjh.06.01.02c handle assy. 1 2.2 qj182fph-15.03.01b starter cover assy 1 2.3 qj182qdp.08.01-09 ...
Page 37: Gp Series
Gp series 31 ©2014 smarter tools, inc. All rights reserved parts list and diagrams intake assembly choke assembly no. Part no. Description qty 1 qj182fph-15.04b air cleaner assy 1 2 qj182qdp.11-6 clip, fixup 2 3 qj182qdp.11-7 clip, fixup 2 4 qj182fph-15.04-01 air cleaner cover 1 5 gb/t6177-2000 nut ...
Page 38: Gp Series
Gp series 32 ©2014 smarter tools, inc. All rights reserved no. Part no. Description qty 1 gb/t5787-86 bolt m5*12 7 2 qj6500.03-04 right cover 1 3 qj9000.03.03 avr 1 4 gb/t5780-2000 bolt m5*20 3 5 qj6500.03-03 connector 1 6 gb/t5789-86 bolt m5*12 1 7 qj2500.03-04 rectifier kbpc2506 1 8 gb/t5789-86 bo...
Page 39: Gp Series
Gp series 33 ©2014 smarter tools, inc. All rights reserved parts list and diagrams control panel assembly muffler no part no. Description qty 1 qj7500.07.01 muffler 1 2 qj6800.05-01 muffler cover 1 3 code cap screw 2 4 gb/t93-87 spring washer 2 5 qj6000.07-02 muffler washer 1 no. Part no description...
Page 40: Gp Series
Gp series 34 ©2014 smarter tools, inc. All rights reserved no. Part no. Description qty 1 qj125t-3b handle grip 2 2 qj6500d.04-01a handle 2 3 gb/t6177-2000 nut m6 2 4 gb/t5789-1986 bolt m6*40 2 5 gb/t5789-1986 bolt m6*10 8 6 ke6600.01.05a fuel tank protecting plate 2 7 ke9000e.06.01 frame jointing a...
Page 41: Gp Series
Gp series 35 ©2014 smarter tools, inc. All rights reserved parts list and diagrams exhalation system no part no description qty 1 qj6500d.07.01 carbon canister 1 2 qj2900.08-01 clamp 4 3 qj2900.08-02 rubber pipe 1 1 4 qj2900.08.02 check valve 1 5 qj6500d.07-01 rubber pipe 2 1 6 qj6500d.07-02 rubber ...
Page 42: Gp Series
Gp series 36 ©2014 smarter tools, inc. All rights reserved english __________ español.
Page 43: Gp S
Gp s erie s s24 ©201 4 s mar ter tool s, i nc. A ll rig hts r eser ved solución de pr oblemas _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ __ probl ema causar sol ución mot or no s e enc iend e no com bus tibl e llene co n com bus ti...
Page 44: Gp S
Gp s erie s s23 ©201 4 s mar ter tool s, i nc. A ll rig hts r eser ved in specci ón , l im piez a y man tenim ien to (co nti nu ac ió n) _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ __ alm acen amie nto el gener ador deb erá s er e n...
Page 45: Gp S
Gp s erie s s22 ©201 4 s mar ter tool s, i nc. A ll rig hts r eser ved in sp ec ció n, lim pie za y ma nte nim ie nto (c on tin ua ció n) _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ __ ch is pa a rres to r (int ernos y no re para bl...
Page 46: Gp S
Gp s erie s s21 ©201 4 s mar ter tool s, i nc. A ll rig hts r eser ved in specci ón , l im piez a y m anten im ien to (co nti nu ació n) _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ __ b ujía 1. Qui te el c abl e de l a buj ía d e la...
Page 47: Gp S
Gp s erie s s20 ©201 4 s mar ter tool s, i nc. A ll rig hts r eser ved inspección, limpiez a y m antenim iento _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ __ el prop iet ario / oper ador es res ponsab le de todo el m ant enim ient o...
Page 48: Gp S
Gp s erie s s19 ©201 4 s mar ter tool s, i nc. A ll rig hts r eser ved adm inistra ción de energía _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ __ es tos son s ólo es tim acione s. R evis e su h erram ient a o equ ipo para l os r equ...
Page 49: Gp S
Gp s erie s s18 ©201 4 s mar ter tool s, i nc. A ll rig hts r eser ved funcionamient o (cont inuación) _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ __ gest ió n d e ener gía uti lic e la f órm ula s igu ient e par a con ver tir vol t...
Page 50: Gp S
Gp s erie s s17 ©201 4 s mar ter tool s, i nc. A ll rig hts r eser ved funcionamient o (cont inuación) _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ __ pro tecci ón con tra so bret ensi on es pre cauciÓ n: tr atar de ener gÍa e lec tr...
Page 51: Gp S
Gp s erie s s16 ©201 4 s mar ter tool s, i nc. A ll rig hts r eser ved oper ación _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ __ co mie nz o 1. A segúr ese de que e l g enerador esté en una super fic ie p lan a y niv ela da. 2. A se...
Page 52: Gp S
Gp s erie s s15 ©201 4 s mar ter tool s, i nc. A ll rig hts r eser ved instalación ( continuación) _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ __ añ ad ir c om bu sti ble 1. Uti lic e lim pia, com busti ble nuev o, r egu lar sin plo...
Page 53: Gp S
Gp s erie s s14 ©201 4 s mar ter tool s, i nc. A ll rig hts r eser ved instalación ( continuación) _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ __ no ta: 'e ' y mod elos 'e b' us ando el mot or de arranq ue el éctr ic o req uier e un...
Page 54: Gp S
Gp s erie s s13 ©201 4 s mar ter tool s, i nc. A ll rig hts r eser ved instalación ( continuación) _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ __ vo lan te y kit d e in stal ació n m ang o (la i nstal ación requ ier e un a llav e de...
Page 55: Gp S
Gp s erie s s12 ©201 4 s mar ter tool s, i nc. A ll rig hts r eser ved inst alación _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ __ no ta : a ntes de enc ender her rami entas y equ ip o, as egúr ese d e que la t ensió n nomi nal de l...
Page 56: Gp S
Gp s erie s s11 ©201 4 s mar ter tool s, i nc. A ll rig hts r eser ved precauciones gener ales de seguridad (co nti nu ació n) _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ __ químic os • ev ite el c ont acto con el c om busti ble c a...
Page 57: Gp S
Gp s erie s s10 ©201 4 s mar ter tool s, i nc. A ll rig hts r eser ved precauciones gener ales de seguridad (co nti nu ació n) _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ __ in stal ació n • as egúres e de que l a ins tal ación c um...
Page 58: Gp S
Gp s erie s s9 ©201 4 s mar ter tool s, i nc. A ll rig hts r eser ved precauciones gener ales de seguridad (co nti nu ació n) _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ __ se gu rid ad pe rs on al ( co nti nu ac ió n) • ret ire las...
Page 59: Gp S
Gp s erie s s8 ©201 4 s mar ter tool s, i nc. A ll rig hts r eser ved prec auci on es gen eral es de segu rid ad ( con tin uaci ón ) _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ __ seg uri dad elé ctri ca • mant enga todos los apar a...
Page 60: Gp S
Gp s erie s s7 ©201 4 s mar ter tool s, i nc. A ll rig hts r eser ved prec auci on es gen eral es d e segu rid ad ( con tin uaci ón ) _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ __ gaso lin a y ac eite ( con tin ua ció n) • la g aso...
Page 61: Gp S
Gp s erie s s6 ©201 4 s mar ter tool s, i nc. A ll rig hts r eser ved precauciones gener ales de seguridad _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ __ adve rte ncia! No s eg uir e st as in st ruccio nes p ue de cau sar l es io ne...
Page 62: Gp S
Gp s erie s s5 ©201 4 s mar ter tool s, i nc. A ll rig hts r eser ved man ual d e in stru ccio nes paut as de seguridad – d efiniciones _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ __ es te m anual c ont iene inf orm ac ión i mpor ta...
Page 63: Gp S
Gp s erie s s4 ©201 4 s mar ter tool s, i nc. A ll rig hts r eser ved gar ant Ía l im it ada 1 ° de m ay o de 20 13. S us tit uy e a to das la s g ara ntía s s in fe ch a y a l as d e fec ha a nte rio r g ara ntía s 01 de ma yo 20 13 req uisi to s de g aran tía sm arter t ools regi str ará esta gar ...
Page 64: Gp S
Gp s erie s s3 ©201 4 s mar ter tool s, i nc. A ll rig hts r eser ved gar antía id entif icación _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ __ par a a yu dar a de ter minar con ex acti tud si e l pr oduc to sm arter t ools está t o...
Page 65: Gp S
Gp s erie s s2 ©201 4 s mar ter tool s, i nc. A ll rig hts r eser ved int roducción _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ __ fel ic itac iones por su c ompr a de un gener ador s mar ter tool s. S mar ter t ools dis eña y c ons...
Page 66: Gp S
Gp s erie s ©201 4 s mar ter tool s, i nc. A ll rig hts r eser ved tabla de contenidos in tro du cc ió n................................ .............................. S 02 gar antí a id enti ficac ió n ................................ ............ S 03 gar ant Ía l im it ad a .........................
Page 67: Cont
Vi © 2014 sm arter t ools , in c. A ll rig hts re ser ved cont roles y caract eríst icas (cont inuación) _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ __ co ntr ol p an el 1. In terr up tor d el m oto r - s e us a para ence nder y apa...
Page 68: Cont
V © 2014 sm arter t ools , in c. A ll rig hts re ser ved cont roles y caract eríst icas _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ __ fam iliar íc ese c on la ubic ación y f unción d e los cont ro les y c arac ter ís tic as ant es ...
Page 69: Esp
Iv © 2014 sm arter t ools , in c. A ll rig hts re ser ved esp eci fic acion es _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ _____ ______ ____ _______ __ st-gp 650 0 tipo de m otor 4 tie mpos oh v r efr ig erado por ai re m onocilí ndric o ep a y ca rb ce rtif...
Page 70: Note
Iii © 2014 sm arter t ools , in c. A ll rig hts re ser ved note s ___ ______ ____ _____ _____ ____ ______ ____ _____ _____ ____ __ ___ ______ ____ _____ _____ ____ ______ ____ _____ _____ ____ __ ___ ______ ____ _____ _____ ____ ______ ____ _____ _____ ____ __ ___ ______ ____ _____ _____ ____ ______...
Page 71
Ii © 2014 sm arter t ools , in c. A ll rig hts re ser ved anot e el m odelo y núm ero de s erie , as í c omo l a fec ha y lugar de c ompr a para ref erenc ia f utur a. Tenga es ta inf orm ación a mano c uando so lic ite p arte s y al hac er c ons ultas téc nic as o gar antí a. Más int elig ente h er...
Page 72: Manu
Manu al d e ins trucc ion es st- gp6 500 ad ver tenc ia !P ara redu cir e l ri esg o de lesi ones, el u sua rio debe lee ry com prend er e l m anuald el p rop iet ario ante s de usa r. No ta :g uarde re cibo de co mpr a o rig ina l co mo pru eba de co mpr a!.